KSPPS INTEGRATED PREFABRICATED PUMPING STATION

集成預(yù)制泵站

作為全球泵類、給排水設(shè)備及相關(guān)電氣控制設(shè)備的主要供應(yīng)商之一，凱仕集團(tuán)在中國(guó)，系業(yè)務(wù)量增長(zhǎng)最快的合資企業(yè)之一。

企業(yè)位于上海市葉榭張澤凱仕工業(yè)園，通過ISO9001、14001、18001國(guó)際質(zhì)量、環(huán)境、職業(yè)健康安全管理體系認(rèn)證，擁有先進(jìn)的

生產(chǎn)設(shè)備和一流的測(cè)試中心，全面引進(jìn)德國(guó)技術(shù)，充分實(shí)現(xiàn)凱仕公司“技術(shù)+資本”的優(yōu)勢(shì)，為中國(guó)及世界各地用戶提供一流品質(zhì)的泵

類產(chǎn)品資源，為高速增長(zhǎng)的市場(chǎng)提供更好的服務(wù)保障，并進(jìn)一步致力于實(shí)現(xiàn)為全球用戶提供隨需應(yīng)變的水處理解決方案。

凱仕在產(chǎn)品研發(fā)方面主要采用“全球共享模式”，利用其在不同區(qū)域的研發(fā)機(jī)構(gòu)和市場(chǎng)人員深入了解用戶工程的需要，通過項(xiàng)目

合作、技術(shù)專家支持、各類工程師及高級(jí)管理人員培訓(xùn)等多種手段，實(shí)現(xiàn)專業(yè)技術(shù)上的領(lǐng)先水平。

凱仕旗下十大系列產(chǎn)品，不同規(guī)格及種類，充分滿足各類用戶的需求。年產(chǎn)水泵4.5萬多臺(tái)套，廣泛應(yīng)用于環(huán)保、消防、暖通、給

排水、化工、冶金、制藥、電力等各行業(yè)，并遠(yuǎn)銷國(guó)內(nèi)20多個(gè)省市并出口東南亞、朝鮮、印度尼西亞、俄羅斯等國(guó)家和地區(qū)。

,14001, 18001 international

quality,environment,occupationalhealthandsafetymanagementsystemcertification, with advanced production equipment and first-class

testing center,a comprehensive introduction of German technology,the full realization ofKaishi company”technical+capital”advantage,

as Chinese and around the world to provide users with first-class quality pump products,resources,provide better service guarantee

for a high growth market,and further committed to achieving for users worldwide to provide water treatment solutions on demand.

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KSPPS 集成預(yù)制泵站

KSPPS Integrated prefabricated pumping station

產(chǎn)品介紹 Product i ntroduction

產(chǎn)品用途 Product purpose

技術(shù)特點(diǎn) Technical characteristics

技術(shù)參數(shù) Technical parameters

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設(shè)備控制 Equipment control

環(huán)境與工作條件 Environment and working conditions

性能參數(shù)表 Performance parameter table

一體化預(yù)制泵站配置明細(xì)

本產(chǎn)品引用的標(biāo)準(zhǔn) Quoted standards of the produc 16

預(yù)制泵站與傳統(tǒng)混凝土泵站的比較 Model Specifications 01

型號(hào)意義 Model i mplication 05

運(yùn)行原理 Operating principle 06

選擇計(jì)算 Selective calculation 07

Configuration details of i ntegrated prefabricated pumping station

產(chǎn)品簡(jiǎn)介

KSPPS一體化預(yù)制泵站是一種潛水泵、泵站設(shè)備、除污格

柵設(shè)備、控制系統(tǒng)及遠(yuǎn)程監(jiān)控系統(tǒng)集成的一體化產(chǎn)品。其特點(diǎn)

具有機(jī)動(dòng)靈活，泵站建設(shè)周期極短，安裝極其簡(jiǎn)便。是目前市

政行業(yè)最為先進(jìn)的一種泵站。

凱仕集團(tuán)作為國(guó)內(nèi)給排水設(shè)備領(lǐng)域的先進(jìn)者，始終專注于

新產(chǎn)品及新技術(shù)的研究與開發(fā)，至今已發(fā)展成為國(guó)內(nèi)潛水行業(yè)

的佼佼者。通過持續(xù)引進(jìn)先進(jìn)技術(shù)，大力推行科技創(chuàng)新。不斷

滿足市場(chǎng)及用戶對(duì)新設(shè)備日臻完善的簡(jiǎn)單化需求，新開發(fā)設(shè)計(jì)

了新型一體化集成預(yù)制泵站。

KSPPS一體化預(yù)制泵站是一種新型地埋式污水自動(dòng)化收集

與提升系統(tǒng)，全部經(jīng)過CFD流場(chǎng)分析，并經(jīng)過CAE強(qiáng)度校核。它

安裝使用方便、質(zhì)量可靠、土建工程量少，占地面積小、自動(dòng)

化程度高，是傳統(tǒng)混凝土泵站的替代品，高集成度、容積化是

其顯著特征。

凱仕集團(tuán)通過自身的技術(shù)和專業(yè)知識(shí)努力提升用戶設(shè)施運(yùn)

行效率和可靠性。我們的污水泵擁有業(yè)內(nèi)領(lǐng)先的技術(shù)和最高的

總體效率。而凱仕的潛水泵智能控制柜可實(shí)現(xiàn)污水控制和遠(yuǎn)程

監(jiān)控系統(tǒng)實(shí)時(shí)了解，更能讓您始終對(duì)自己的系統(tǒng)進(jìn)行完全的掌

控。

KSPPS一體化預(yù)制泵站的實(shí)用性帶給用戶優(yōu)勢(shì)的體現(xiàn)，在

利用其主要性能的基礎(chǔ)上，可以提高周圍環(huán)境改變所帶來的生

活優(yōu)勢(shì)，帶來高質(zhì)量的生活保障，有效地促進(jìn)了整個(gè)泵站的應(yīng)

用情況，在使用此設(shè)備的諸多方面都為增加優(yōu)化設(shè)置而帶來了

較為先進(jìn)的規(guī)劃。

KSPPS一體化預(yù)制泵站在不利用人力的情況下，可以有效

地將污水進(jìn)行收集處理，因?yàn)樗捏w積較小，放置的位置可以

選在地下，實(shí)行了隱蔽模式，在很大程度上優(yōu)化了環(huán)境空間的

建設(shè)，利用它來達(dá)到污水處理的效果非常好，從整個(gè)應(yīng)用上來

看，泵站的實(shí)用性已經(jīng)很好顯示出其優(yōu)越性，為了更好地落實(shí)

使用情況，可以有效地緩解占用空間。

Product introduction

As an integrative product, KSPPS integrated prefabricated pumping

station is integrated with a submerged pump, pumping station equipment,

pollution cleaning grid equipment, a control system and a remote

monitoring system. The integrated prefabricated pumping station has the

characteristics of flexible operation, extremely short pumping station

construction period, as well as simple and convenient installation. Thus

the integrated prefabricated pumping station is the most advanced

pumping station in the current municipal industry.

As the precursor in the field of domestic water supply and drainage

equipment, Kaishi Group always focuses on the research and

development of new products and new technologies, and has developed

into the outstanding person in the domestic diving industry. It vigorously

promotes the technical innovation through continuous introduction of

advanced technologies. A new integrated prefabricated pumping station

is newly developed and designed to constantly meet the simple demand

that new equipment shall be gradually perfected for users and markets.

KSPPS integrated prefabricated pumping station is a new buried-type

sewage automation collecting and hoisting system, totally analyzed

through an CFD (Computational Fluid Dynamics) flow field, and checked

via CAE (Computer Aided Engineering) intensity. As the substitute

product of a traditional concrete pumping station, the pumping station

has the prominent characteristics of convenient installation and usage,

reliable quality, low civil engineering load, small occupation area, high

automation degree, high integration level and large volume.

Kaishi Group makes an effort to improve the operating efficiency and

reliability of user facilities through its own technologies and professional

knowledge. Our sewage pump owns the leading technology and the

highest general efficiency in the industry. Moreover, the intelligent control

cabinet of the submerged pump can realize sewage control and

comprehend a remote monitoring system in real time, so that you can

always totally master your system.

For the users, the advantages of the pumping station can be embodied

through its practicality; based on the usage of main performances, living

advantages occurred by changing surroundings can be improved, so that

the high-quality living guarantee can be produced, the application

situation of the whole pumping station can be effectively promoted, and

an advanced plan for increasing optimal settings is produced at many

aspects of equipment usage.

Without utilizing human resources, sewage can be effectively collected

anapplication, the superiority of the pumping station has been well shown

through its practicability, and the space occupation can be effectively

relieved treated by the pumping station. Due to the small volume, the

pumping station can be placed into the ground, thereby realizing the

hidden model and largely optimizing environmental space construction;

through the pumping station, the treatment effect of the sewage is very

good; in view of the entire d to better practice the using conditions.

預(yù)制泵站與傳統(tǒng)混凝土泵站的比較

Model Specifications

PUMPING KSPPS 一體化預(yù)制泵站

KSPPS INTEGRATED PREFABRICATED PUMPING STATION

項(xiàng)目 預(yù)制泵站 傳統(tǒng)混凝土泵站

占地面積

地埋式一體化預(yù)制泵站系統(tǒng)集

成度高，占地面積小

混凝土泵站需要各供應(yīng)商和土

建方的相互配合，系統(tǒng)集成度

低，占地面積大

施工周期

預(yù)制好的一體化設(shè)備便于運(yùn)輸

吊裝，只要完成基坑開挖，預(yù)

制好泵站底板，現(xiàn)場(chǎng)1周內(nèi)即

可完成安裝，施工量小，安裝

工期短。

傳統(tǒng)混凝土泵站為鋼砼結(jié)構(gòu)，

泵站底板、池壁、頂板分步施

工，澆注和養(yǎng)護(hù)需要2～3個(gè)月

工期?，F(xiàn)場(chǎng)施工相比產(chǎn)品工廠

化生產(chǎn)精度差。

Items prefabricated pumping

station

Traditional

concrete pumping

station

The buried-type integrated prefabricated pumping station system

has the characteristics of high integration level and small occupation area.

For the concrete pumping

station, all suppliers and

civil engineering parties

shall cooperate with each

other; the system has the

characteristics of low integration leveland large occupation area.

Occupation

area

The prefabricated integrated equipment is convenient to transport

and lift, and can be completely installed

The traditional concrete

pumping station is in a

reinforced concrete structure; the baseboard,

www.ksmp.cn

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控制系統(tǒng)

噪音

防滲漏

使用壽命

組件配合度

臭氣

室外安裝要求

地埋式一體化預(yù)制泵站為智能化

泵站，配有先進(jìn)的專用監(jiān)控系統(tǒng)，

可實(shí)現(xiàn)泵站遠(yuǎn)程控制、無人值守。

傳統(tǒng)的泵站需專門的控

制室，需專人管理。前

期投入和后期管理費(fèi)用

都較高。

先進(jìn)的泵站設(shè)計(jì)理念和高品質(zhì)的

水泵確保預(yù)制泵站在運(yùn)行中僅僅

只產(chǎn)生極低的噪音，可放心安裝

在人口密度集中的住宅區(qū)和商業(yè)

建筑等對(duì)環(huán)境要求較高的場(chǎng)合。

自清潔底部最大程度的降低泵站

底部的淤積，減少臭氣產(chǎn)生，可

加裝小型除臭設(shè)備，降低臭氣對(duì)

周圍環(huán)境的影響。

可廣泛安裝于室外、綠化帶、道

路等場(chǎng)所。尤其在施工作業(yè)面小、

人口密度大、建筑集中的地方更

有優(yōu)勢(shì)。

出廠前進(jìn)行防滲漏壓力測(cè)試，

100%不滲漏。

要求有開闊的施工空間，

若在道路和居民住宅區(qū)

施工要充分考慮交通和

拆遷等問題。

平坦的泵坑底部設(shè)計(jì)、較

長(zhǎng)的水力停留設(shè)計(jì)易產(chǎn)生

淤積和臭氣。

各個(gè)部件之間匹配程度較

差，水泵啟停和運(yùn)行會(huì)產(chǎn)

生較大噪音，影響周邊環(huán)

境。

由于地層不穩(wěn)定產(chǎn)生裂

縫，從而泄漏。

GRP(玻璃鋼)材質(zhì)有較強(qiáng)的抗化

學(xué)腐蝕的能力，使用壽命達(dá)20

年以上。

混凝土為多孔材料，可

與土壤中的氣體和酸性

物質(zhì)發(fā)生反應(yīng)，易腐蝕、

泄漏。

在工廠組裝和預(yù)制，責(zé)任方為工

廠一家，各部件之間高度匹配，

確保泵站系統(tǒng)在正常工況下有較

高的工作效率。

不同的品牌的不同部件

組裝在一起，匹配程度

較差，不能滿足泵站最

優(yōu)的水力條件。

與混凝土泵站的價(jià)格對(duì)比(以500噸/小時(shí)的處理量為例，估算人選(萬元)

預(yù)制泵站估算價(jià)格約為傳統(tǒng)泵站的40%。

Price comparison of prefabricated pumping station and concretepumping station (choose estimated persons (10 thousand Yuan) by taking treatment capacity of 500 tons/hour as an example)

The estimated price of the prefabricated pumping station is about 40%

of that of the tradition pumping station.

投資安裝要求

預(yù)制泵站投資取決于泵站的尺寸

和當(dāng)?shù)厝斯こ杀尽?/p>

在人工成本低的地區(qū)價(jià)

格較低。

泵站類型 建筑工程 安裝工程 設(shè)備購(gòu)置 合計(jì)

混凝土泵站

(開挖及泵站混

凝土結(jié)構(gòu))80

(管道、水泵、

導(dǎo)軌等安裝）10

(泵閥、管道、控制柜、

其他附件）95

185

預(yù)制泵站

(開挖及混凝土

底板結(jié)構(gòu))80

(吊車費(fèi)用、回

填）6

(包括預(yù)制泵站、管路

等全套設(shè)備)60

76

Type of

pumping

station

Construction

engineering

Installation

engineering

Concrete

pumping

station

(Excavation

and pumping

station

concrete

structure) 80

(Installation

of pipelines,

water pumps

and guide

rails) 10

(Pump valves, pipes,

control cabinets,

and other

attachments) 95

185

Equipment

purchase

Total

prefabricated

pumping

station

(Excavation

and

concrete

baseboards) 10

(Crane

cost

and

refilling) 6

(prefabricated

pumping station,

pipeline and

complete

equipment) 60

76

Construction

period

within one week so long as foundation pits are excavated and

baseboards of the pumping station are prefabricated; the prefabricated integrated equipment

is low in construction quantity

and short in installation period.

and roof of the pumping station shall be constructed step by step; 2-3 months

are required for pouring and

curing. For precision,site construction isweaker than industrialized product production.

pool wall

Compatibility

of

assemblies

Control

system

The buried integrated prefabricated pumping station is an intelligent pumping station and includes an advanced specialized monitoring system to realize

remote control and unattended

operation of the pumping station.

A special control room is demanded to arrange for the traditional pumping station which needs to be managed by

specially-assigned persons.

Prior-period investment and

final-period management are relatively high in cost.

The assemblies areassembled

and prefabricated in the factory,

the responsibleparty shall be the factory, and all assemblies

are matched in height to ensure

that the pumpingstation system

has the higher operation efficiency at the normal condition.

The different-brand assemblies are assembled together

and poor in matching extent,

and thusthe optimal hydraulic condition of the pumping station cannot be met.

Service life

A GRP material is relatively strong in chemical resistance and

the service life reaches above

20 years.

The concrete is a porous material and can react with gas

and acidic materials in soil,

and the concrete is easy to corrode and leak.

Leakage

prevention

Before the prefabricated pumping station leaves the factory,

leakage prevention pressure test shall be executed, and the

pumping station has no leakage.

Due to the unstable stratum,

the concrete pumping station

generates cracks , thereby resulting in leakage.

Noise

Due to the advanced design concept of the pumping station and the high-quality water pump,

the prefabricated pumping station only generates very low noise in operation, and it can be trustingly installed in living quarters and commercial buildings

where population density is centralized and other occasions

where environmental requirements are relatively high.

The matching extent among

all assemblies is relatively

poor, and larger noise occurs

when the water pump starts,

stops and operates, thereby

affecting the surroundings.

Odor

Deposits and odor are easily

generated due to the flat pump pit bottom and the longer

hydraulic retention time.

To reduce odor, deposits at the

bottom of the pumping station

are largely reduced from the cleaning bottom; small odor removal equipment can be arranged to reduce the odor influence on the surroundings.

Outdoor

installation

requirements

The concrete pumping station demands to have wide construction space, and transportation and removal shall

be fully considered if the concrete pumping station is constructed in roads and residential areas.

The prefabricated pumping station can be widely installed in the occasions such as the outdoor, green belts and roads. In

particular for the places with small construction surfaces, large population density and building concentration, the prefabricated pumping station has

more advantages.

Investment

and

installation

requirements

The price of the concrete pumping station is relatively low in the region with low labor

cost.

Invest the prefabricated pumping station according to the size of the pumping station and local labor cost.

Professional / Trust / Quality 專業(yè) / 信賴 / 品質(zhì)

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PUMPING KSPPS 一體化預(yù)制泵站

KSPPS INTEGRATED PREFABRICATED PUMPING STATION

PUMPING KSPPS 一體化預(yù)制泵站

KSPPS INTEGRATED PREFABRICATED PUMPING STATION

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www.ksmp.cn

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PUMPING KSPPS 一體化預(yù)制泵站

KSPPS INTEGRATED PREFABRICATED PUMPING STATION

Professional / Trust / Quality 專業(yè) / 信賴 / 品質(zhì)

PUMPING KSPPS 一體化預(yù)制泵站

KSPPS INTEGRATED PREFABRICATED PUMPING STATION

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www.ksmp.cn

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PUMPING KSPPS 一體化預(yù)制泵站

KSPPS INTEGRATED PREFABRICATED PUMPING STATION

Professional / Trust / Quality 專業(yè) / 信賴 / 品質(zhì)

設(shè)備控制

硬件

泵站采用先進(jìn)的可編程控制器PLC結(jié)合性能優(yōu)異的觸摸屏是

組合多臺(tái)泵柔性組合而成的全自動(dòng)排水提升泵站，能夠自動(dòng)的

根據(jù)檢測(cè)到的水位進(jìn)行自動(dòng)調(diào)節(jié)單泵或多泵運(yùn)行以滿足排水的

需要，整個(gè)系統(tǒng)始終保持在高效節(jié)能的最佳狀態(tài)?？刂葡到y(tǒng)程

序采用模塊化設(shè)計(jì)。

控制器（選件）

具有極高的性價(jià)比，在小型自動(dòng)化系統(tǒng)能充分發(fā)揮其強(qiáng)大

功能，可以擴(kuò)展數(shù)字量及模擬量的模塊，能連接觸摸屏，負(fù)責(zé)

處理系統(tǒng)所有的邏輯切換及運(yùn)行，故障等顯示以及自動(dòng)運(yùn)行。

Ba接口（選件）

泵站控制系統(tǒng)提供的標(biāo)準(zhǔn)信號(hào)有所有水泵的運(yùn)行信號(hào)，故

障信號(hào)，手/自動(dòng)信號(hào)（都是干接點(diǎn)）及液位信號(hào)輸出（4～

20mA） ， 系 統(tǒng) 提 供 標(biāo) 準(zhǔn) 的 總 的 啟 停/停 止 信 號(hào) （24VDC或

24VAC繼電器）。

軟件

通過傳感器輸送標(biāo)準(zhǔn)的4～20mA信號(hào)，可以實(shí)現(xiàn)1到4臺(tái)水

泵的全自動(dòng)控制。

手動(dòng)-停止-自動(dòng)三種工作模式

每臺(tái)水泵都有手動(dòng)-停止-自動(dòng)三種工作模式，手動(dòng)時(shí)可以啟

動(dòng)每臺(tái)水泵，停止時(shí)水泵不會(huì)運(yùn)行。

Equipment control

Hardware

The pumping station adopts an advanced programmable logic controller

PLC and a touch screen with excellent performances and is a fullautomatic drainage water lifting pump flexibly combined by multiple

pumps; single pump or multiple pumps can be automatically adjusted to

meet the drainage water demand according to the detected water level,

and the whole system is always kept in the best state of high efficiency

and energy saving. Programs of the control system adopt modular

design.

Controller (optional)

The controller has very high cost performance, and can fully exert its

strong function in the small automatic system, expand digital and

analogue modules, connect with the touch screen, deal with logic switch

and operation of the system, display faults, and automatically operate.

BA interface (optional)

The standard signals provided by the pumping station control system

include operating signals and fault signals of all water pumps,

manual/automatic signals (dry contacts), liquid level output signals (4～

20mA); the total standard start and stop and/stop signals (24VDC or

24VAC relay) are provided by the system.

Software

Standard 4～20mA signals are transmitted by a sensor so that 1-4 water

pumps can realize full-automatic control.

Three working modes such as manual operation-stoppage-automatic

operation

Each water pump includes the above three working modes and can start

through manual operation, and the water pump cannot operate upon

stoppage.

選擇計(jì)算

以下性能參數(shù)只是列舉了部分供大家參考，具體的可根據(jù)

的需要進(jìn)行調(diào)整；

泵站使用的泵的揚(yáng)程沒有推薦，根據(jù)客戶需求；

泵站使用的泵的數(shù)量只是推薦了常用的2臺(tái)水泵（至少2

臺(tái)），可以同時(shí)啟動(dòng)；3～4臺(tái)泵的根據(jù)客戶需求選型；

泵站的直徑與高度不是關(guān)鍵，主要是泵站的有效容積，可以

根據(jù)客戶的實(shí)際需要修改；

根據(jù)國(guó)家有關(guān)排水泵站的設(shè)計(jì)要求以及歐洲泵站的設(shè)計(jì)要求

綜合考慮，有效容積的計(jì)算需基于最大和最小流量的需求。啟

泵和停泵液位之間的有效容積應(yīng)根據(jù)最多每小時(shí)6～7次數(shù)確

定。啟動(dòng)水位需考慮水泵運(yùn)行條件。所以，泵站的有效容積只

和配套水泵的啟停次數(shù)和泵站的設(shè)計(jì)流量有關(guān)。有效容積不必

拘泥于最大一臺(tái)泵5分鐘的流量，而只要符合公式即可，這也是

一體化泵站與傳統(tǒng)泵站的區(qū)別，有效容積小，減少投資。

VEff=Qp/4×Zmax

式中：VEff-泵站有效容積(m3);

Qp-泵站最大一臺(tái)泵的輸送流量(m3/h);

Zmax-水泵每小時(shí)最大啟停次數(shù)。

Selective calculation

Only some of the following performance parameters are listed for

reference, and the specific parameters can be adjusted according to the

demand;

The lifting height of the pump used in the pumping station is not

recommended and can be adjusted according to the customer

requirements;

Only two common water pumps (at least two sets) are recommended to

be used in the pumping station and can be simultaneously started; 3-4

pumps are selected according to the customer requirements;

The diameter and height of the pumping station is not critical, because

the effective volume of the pumping station can be amended according to

the customer actual demand;

According to overall consideration of the design requirements of relevant

national drainage pumping stations and European pumping stations, the

effective volume is calculated based on the demand of the largest and

lowest flow. The effective volume between the liquid levels of pump start

and stoppage shall be confirmed according to the maximum of 6-7

times/hour. The operating conditions of the water pump need to be

considered when the water level is started. Thus the effective volume of

the pumping station is only related with the start/stop frequency of the

supporting water pump and the design flow of the pumping station. The

effective volume is not necessarily limited in the largest flow of one pump

for 5 minutes and is feasible only by meeting the formula; the integrated

pumping station has the small effective volume and low investment cost,

and thus it is different from the traditional pumping station.

VEff=Qp/4×Zmax

In the formula:VEff-effective volume of pumping station (m3);

Qp-largest conveying flow of one pump in pumping station

(m3/h);

Zmax-largest start/stoppage frequency of water pump for

each hour.

level is reduced to the low water level (stop the pump), two water pumps

stop, and the above process is repeated when the water level is

increased.

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性能參數(shù)表

08

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Professional / Trust / Quality 專業(yè) / 信賴 / 品質(zhì)

Performance parameter table

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泵站安裝與調(diào)試 Installation and debugging of pumping station

準(zhǔn)備工作

泵站安裝前，地基計(jì)劃必須預(yù)先準(zhǔn)備好，與相關(guān)施工項(xiàng)目部

門協(xié)調(diào)溝通，做好技術(shù)交底工作，并做好下列準(zhǔn)備：

需要現(xiàn)場(chǎng)條件的不僅僅是下面部分計(jì)劃，挖掘計(jì)劃也重要；

泵站施工區(qū)用于地面雨水、井點(diǎn)降水等積水的排水系統(tǒng)，應(yīng)根

據(jù)泵站區(qū)地形、氣象、水文、地質(zhì)條件、排水量大小進(jìn)行現(xiàn)場(chǎng)

布置，與排水系統(tǒng)相適應(yīng)；

應(yīng)檢查并清理好基坑，研究好設(shè)備安裝圖，確定設(shè)備等施工

工藝，校核有關(guān)尺寸以及公差。施工過程中應(yīng)建立完整的施工

質(zhì)量檢查程序和控制措施；

現(xiàn)場(chǎng)設(shè)備、工具以及施工材料應(yīng)定點(diǎn)排放整齊，保持清潔、道

路暢通；

施工作業(yè)前應(yīng)作業(yè)人員進(jìn)行安全與技術(shù)交底，并形成文件。

注意事項(xiàng)

執(zhí)行挖掘和泵站安裝工作的時(shí)候，注意事項(xiàng)一點(diǎn)要明確。特

別要注意以下幾個(gè)方面：

小心堤岸坍塌，規(guī)劃中最好有地質(zhì)勘探報(bào)告，了解挖掘后會(huì)

產(chǎn)生的后果；

盡可能采用軌道運(yùn)輸或機(jī)械挖掘以避免人員的危險(xiǎn)；

坑邊預(yù)留安全距離，以便設(shè)備維修；

工作范圍內(nèi)小心人員的安全；

起重機(jī)械下嚴(yán)禁站人；

電氣的安裝工作必須有資質(zhì)的專業(yè)人士來安裝。

基坑開挖

基坑開挖前應(yīng)制定專項(xiàng)施工方案，基坑超過一定規(guī)模的應(yīng)

按國(guó)際現(xiàn)行有關(guān)規(guī)定進(jìn)行專家論證，經(jīng)審查后方可施工；

基坑的開挖斷面應(yīng)滿足設(shè)計(jì)、施工和基坑邊坡穩(wěn)定性的要

求；

基坑底部應(yīng)采取排水措施；

基坑開挖后，應(yīng)確認(rèn)泵站進(jìn)出水管連接管以及電纜等現(xiàn)場(chǎng)

條件具備，方可進(jìn)行泵站筒體安裝。

混凝土底板安裝

基坑底部平整，并宜鋪上一層100mm厚碎石層；

鋼筋混凝土底板安裝根據(jù)泵站所處地質(zhì)條件和設(shè)計(jì)要求，

可選擇預(yù)制施工或直接澆注；

安裝在鋼筋混凝土底板上的地腳螺栓應(yīng)選于泵的安裝。地

腳螺栓在一圈內(nèi)應(yīng)均勻分度安裝；

鋼筋混凝土底板應(yīng)埋設(shè)水平，底板的上平面應(yīng)抹光找平；

地腳螺栓及配件應(yīng)采用防腐涂層。

Preparatory work

Before installation of the pumping station, prepare a foundation plan,

coordinate and communicate with relevant construction project

departments, complete technology disclosure and the following

preparatory work in advance:

The site conditions need to be considered in some of the following plans

and the excavation plan;

The construction region of the pumping station serves as the drainage

system of ground rainwater, well-point rainfall and gathered water, shall

be arranged on the site according to the terrains, weather, hydrology,

geological conditions and discharge magnitude of the pumping station

region, and can accommodate the drainage system;

Detect and clean foundation pits, research an equipment installation

drawing, confirm equipment construction processes, and check relevant

sizes and tolerances. During construction, establish complete

construction quality detection programs and control measures;

Tidily arrange site equipment, tools and construction materials in the

fixed points and keep them clean and roads unblocked;

Before construction, perform security and technology disclosure to

operators and form documents.

Announcements

During excavation and pumping station installation, announcements

shall be clear. Pay particular attention to the following aspects:

Be careful for bank sloughing, thus it is the best that there is a geologic

exploration report in the plan to know about consequences after

excavation;

Try to adopt rail transport or mechanical excavation to prevent personnel

from danger;

A safe distance shall be reserved at the pit side so that the device is

convenient to maintain;

Pay attention to personnel security in the working range;

Forbid anyone to stand below the hoisting machinery;

Electric installation work must be performed by qualified professionals.

Foundation pit excavation

Before foundation pit excavation, a special construction plan shall be

formulated, the foundation pit shall be demonstrated according to

relevant current international regulations when exceeding a certain

scale, and the foundation pit can be constructed upon review;

The excavated section of the foundation pit shall meet requirements of

design, construction and foundation pit slope stability;

Drainage measures shall be taken at the bottom of the foundation pit;

After foundation pit excavation, confirm connection pipes of inlet and

outlet water pipes and cables in the pumping station and other site

equipment before installing the barrel of the pumping station.

considered in some of the following plans and the excavation plan;

Concrete baseboards installation

Level the bottom of the foundation pit and pave one layer of rubber layers

with the thickness of 100mm;

Install the reinforced concrete baseboards through prefabricated

construction or direct pouring according to geological conditions and

design requirements of the pumping station;

Install the foundation bolts on the reinforced concrete baseboards before

installing the pump. The foundation bolts shall be uniformly installed in a

circle by indexing;

The reinforced concrete baseboards shall be horizontally buried and the

upper plane of each baseboard shall be smoothed and leveled;

An anti-corrosive coating shall be applied to the foundation bolts and the

attachments.

10

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安裝時(shí)預(yù)埋螺栓以及水泥板的尺寸

注：以上只是部分資料僅供參考，其他不在表中的需要計(jì)算安

裝所需的安全地腳螺栓。

Sizes of buried bolts and cement boards during installation

Note: the above contents are only some materials for reference; for other

contents which are absent from the table, safe foundation bolts required

for installation shall be calculated.

底板安裝示意圖 Installation diagram of baseboards

No. Model

Cement board

length*width*thickness

Central

distance

of buried

Bolts

Amount

of bolts

A×B×C D M×L

1 KSPPS08 1300×1300×250 1000 M20×120 8

2 KSPPS10 1500×1500×250 1200 M20×120 8

3 KSPPS14 2100×2100×300 1600 M20×120 8

4 KSPPS18 2700×2700×300 2000 M20×120 12

5 KSPPS20 3000×3000×350 2400 M20×120 12

6 KSPPS22 3200×3200×350 2600 M20×120 12

7 KSPPS26 3700×3700×400 3000 M20×120 16

8 KSPPS30 4000×4000×400 3400 M20×120 20

9 KSPPS32 4400×4400×450 3600 M24×150 24

10 KSPPS34 4600×4600×450 3800 M24×150 24

11 KSPPS38 5000×5000×500 4200 M24×150 24

12 KSPPS40 5400×5400×500 4500 M24×150 24

序號(hào) 型號(hào)

水泥板長(zhǎng)×寬×厚度

預(yù)埋螺栓

中心距離

螺栓

螺栓

數(shù)量

A×B×C D M×L 個(gè)

1 KSPPS08 1300×1300×250 1000 M20×120 8

2 KSPPS10 1500×1500×250 1200 M20×120 8

3 KSPPS14 2100×2100×300 1600 M20×120 8

4 KSPPS18 2700×2700×300 2000 M20×120 12

5 KSPPS20 3000×3000×350 2400 M20×120 12

6 KSPPS22 3200×3200×350 2600 M20×120 12

7 KSPPS26 3700×3700×400 3000 M20×120 16

8 KSPPS30 4000×4000×400 3400 M20×120 20

9 KSPPS32 4400×4400×450 3600 M24×150 24

10 KSPPS34 4600×4600×450 3800 M24×150 24

11 KSPPS38 5000×5000×500 4200 M24×150 24

12 KSPPS40 5400×5400×500 4500 M24×150 24

PUMPING KSPPS 一體化預(yù)制泵站

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泵站安裝與調(diào)試 Installation and debugging of pumping station

泵站的運(yùn)輸與吊裝

筒體吊裝應(yīng)編制專項(xiàng)施工方案，達(dá)到或超過一定規(guī)模的危險(xiǎn)性

較大的分部分項(xiàng)工程范圍的吊裝工程，吊裝方案必須經(jīng)論證。

吊裝應(yīng)結(jié)合說明書要求進(jìn)行操作。垂直起吊筒體時(shí)，吊鉤受力

應(yīng)均勻。宜用起吊套索或吊繩來保護(hù)泵站和蓋以免夾壞。

就位前，應(yīng)用毛刷清潔水泥底板表面，確保安裝面和泵安裝法

蘭之間沒有泥土等雜物。

筒體吊裝時(shí)筒體的進(jìn)出口方向應(yīng)與進(jìn)出水管方向一致。管道連

接應(yīng)在泵站進(jìn)出水管加柔性接頭。

筒體應(yīng)垂直安裝，并固定地腳螺栓。

泵站尺寸與重量如下，選擇合適的吊裝工具以及吊裝設(shè)備。

ransportation and hoisting of pumping station

For barrel hoisting, formulate the special construction plan; for the hoisting

project which reaches or exceeds a certain scale, and is relatively great in

danger and in the division component project range, the hoisting scheme

must be demonstrated.

Hoisting shall be executed according to requirements in the instruction

book. When the barrel is vertically lifted, the stress of the lifting hook shall

be uniform. The pumping station and the cover shall be protected by lifting

lassos or lifting ropes to prevent from being damaged.

Before arriving in the place, clean the surface of the cement baseboard by

a hairbrush to ensure that soils and other sundries are absent between the

installing surface and the pump installation flange.

During barrel hoisting, the inlet and outlet direction of the barrel shall be in

accordance with the inlet and outlet water pipe direction. For pipeline

connection, flexible joints shall be arranged on the inlet and outlet pipe of

the pumping station.

Vertically install the barrel and fix the foundation bolts.

The size and weight of the pumping station is as follows and proper

hoisting tools and hoisting equipment shall be selected.

吊裝示意圖 Hoisting schematic drawing

吊裝示意圖 Hoisting schematic drawing

型號(hào)

（尺寸）

玻璃鋼罐

體重量級(jí)

其他附著

物重量 型號(hào)

（尺寸）

玻璃鋼罐

體重量級(jí)

其他附著

物重量

kg kg kg kg

KSPPS08×22 230 ≈80 KSPPS22×35 1430 ≈240

KSPPS08×23 240 ≈80 KSPPS26×34 1772 ≈240

KSPPS08×24 248 ≈80 KSPPS26×36 1835 ≈240

KSPPS08×25 255 ≈80 KSPPS30×36 2245 ≈270

KSPPS08×28 278 ≈90 KSPPS30×40 2385 ≈270

KSPPS08×30 295 ≈90 KSPPS32×46 2842 ≈420

KSPPS10×30 386 ≈90 KSPPS32×52 3070 ≈420

KSPPS10×31 396 ≈90 KSPPS34×56 4195 ≈450

KSPPS14×30 530 ≈120 KSPPS34×68 4775 ≈450

KSPPS14×32 556 ≈120 KSPPS38×74 5856 ≈550

KSPPS18×30 712 ≈150 KSPPS38×85 6452 ≈550

KSPPS18×31 730 ≈150 KSPPS38×95 6993 ≈550

KSPPS20×31 1165 ≈160 KSPPS40×102 7863 ≈850

KSPPS20×32 1188 ≈160 KSPPS40×112 8432 ≈850

KSPPS22×33 1380 ≈230 KSPPS40×122 9002 ≈850

Model (size)

Heavy

weight

of

glass

vessel

Weights of

other

attachments Model (size)

Heavy

weight

of

glass

vessel

Weights of

other

attachments

kg kg kg kg

KSPPS08×22 230 ≈80 KSPPS22×35 1430 ≈240

KSPPS08×23 240 ≈80 KSPPS26×34 1772 ≈240

KSPPS08×24 248 ≈80 KSPPS26×36 1835 ≈240

KSPPS08×25 255 ≈80 KSPPS30×36 2245 ≈270

KSPPS08×28 278 ≈90 KSPPS30×40 2385 ≈270

KSPPS08×30 295 ≈90 KSPPS32×46 2842 ≈420

KSPPS10×30 386 ≈90 KSPPS32×52 3070 ≈420

KSPPS10×31 396 ≈90 KSPPS34×56 4195 ≈450

KSPPS14×30 530 ≈120 KSPPS34×68 4775 ≈450

KSPPS14×32 556 ≈120 KSPPS38×74 5856 ≈550

KSPPS18×30 712 ≈150 KSPPS38×85 6452 ≈550

KSPPS18×31 730 ≈150 KSPPS38×95 6993 ≈550

KSPPS20×31 1165 ≈160 KSPPS40×102 7863 ≈850

KSPPS20×32 1188 ≈160 KSPPS40×112 8432 ≈850

KSPPS22×33 1380 ≈230 KSPPS40×122 9002 ≈850

12

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泵站安裝與調(diào)試

管道安裝

管路系統(tǒng)的管材、管件和閥門應(yīng)采用防腐涂層或不銹鋼等耐

腐蝕的材料，管材、管件和閥門的選用及連接方法，應(yīng)符合現(xiàn)

行國(guó)家標(biāo)準(zhǔn)《室外排水設(shè)計(jì)規(guī)范》GB 50014和《室外給水設(shè)計(jì)

規(guī)范》GB 50013的規(guī)定。

管路系統(tǒng)的法蘭應(yīng)符合現(xiàn)行國(guó)家標(biāo)準(zhǔn)《鋼制管法蘭》GB

9112的要求，法蘭壓力等級(jí)大于或等于PN10。

泵站出水管宜配置止回閥和檢修閥，閥門長(zhǎng)度應(yīng)符合現(xiàn)行國(guó)

家標(biāo)準(zhǔn)《金屬閥門結(jié)構(gòu)長(zhǎng)度》GB 12221的要求，并符合下列規(guī)

定：

1、止回閥和檢修閥可安裝在泵站內(nèi)部，亦可安裝在泵站外

的閥門井內(nèi)；

2、止回閥和檢修閥可采用水平或垂直安裝；

3、閥瓣宜采用輕質(zhì)復(fù)合材料。

泵站進(jìn)出水管道和外部管道應(yīng)采用柔性接頭連接。采用鋼管

時(shí)，管道尺寸應(yīng)符合國(guó)家規(guī)范《流體輸送用不銹鋼無縫鋼管》

GB/T 14976的規(guī)定，壓力等級(jí)大于或等于PN10。

Installation and debugging of pumping station

Installation of pipeline

Pipes, pipe fittings and valves of the pipeline system shall be made of the

anti-corrosive coating or the stainless steel and other corrosion-resistant

materials; selection and connection methods of pipes, pipe fittings and

valves shall meet current national standards include Design Codes for

Outdoor Drainage GB 50014 and Design Codes for Outdoor Water Supply

GB 50013.

The flanges of the pipeline system shall meet current national standard of

Steel Pipe Flanges GB 9112, and the pressure class of each flange is

more than or equal to Pn10.

A check valve and an overhauling valve shall be arranged on the outlet

pipe in the pumping station, and the length of the valve shall meet the

current national standard of Structure Length of Metal Valve GB 12221

and meet the following regulations:

1.The check valve and the overhauling valve can be installed in the

pumping station or in the valve well outside the pumping station;

2.The check valve and the overhauling valve can be horizontally or

vertically installed;

The valve clack shall be made of light-weighted composites.

Inlet and outlet pipelines and outer pipelines in the pumping station shall

be connected by flexible joints. When the steel pipe is adopted, the size

of the pipeline shall meet national regulations of Seamless Stainless

Steel Tube for Fluid Transportation GB/T 14976, and the pressure class

of the flange shall be more than or equal to PN10.

基坑回填與壓實(shí)

基坑回填應(yīng)在泵站筒體安裝無誤后進(jìn)行。

回填材料宜為卵石、砂石類等，最大粒徑不應(yīng)超過32mm，

不得采用尖銳的填料，以免破壞筒體。

回填應(yīng)分層回填，每層高度不宜超過300mm，回填土壓實(shí)

應(yīng)符合設(shè)計(jì)要求及現(xiàn)行國(guó)家標(biāo)準(zhǔn)《建筑地基基礎(chǔ)工程施工質(zhì)量

驗(yàn)收規(guī)范》GB 50202的有關(guān)規(guī)定。

基坑內(nèi)的進(jìn)出水管處回填土應(yīng)壓實(shí)?；靥顚拥奖猛搀w距離

頂面300mm時(shí)，嚴(yán)禁使用夯土機(jī)等設(shè)備。

Refilling and compaction of foundation pit

The foundation pit shall be refilled after the barrel in the pumping station

is correctly installed.

Refilling materials include pebbles and gravels, the greatest particle size

is not beyond 32mm, and sharp refilling materials cannot be adopted to

prevent the barrel from being damaged.

The foundation pit shall be refilled in layers, the height of each layer is not

beyond 300mm, compaction of refilled soils shall meet the design

requirements and the current national standards of Construction Quality

Acceptance Code of Architectural Base Foundation Engineering GB

50202.

The refilled soils on inlet and outlet water pipes in the foundation pit shall

be compacted. When the distance from the refilling layer to the pump

barrel is 300mm far away from the top surface, a tamper and other

equipment shall be strictly prohibited to be used.

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安裝常見的弊端

地下的回填沒有壓緊導(dǎo)致進(jìn)出口的管路受力，泵站內(nèi)部管

道張力將作用到外部的管路；

當(dāng)開始回填時(shí)，卡車將砂石物料從一邊倒入導(dǎo)致罐體單邊

受力，造成變形泄漏和損壞；

如果水泥底座不平，泵站將會(huì)不垂直安裝，將會(huì)造成罐體

變形與損壞；

較大的石塊墜入回填坑內(nèi)，如果砸在泵站的罐體上將會(huì)損

壞罐體；

如果挖掘計(jì)劃不到位就會(huì)造成其他后續(xù)工作的操作不當(dāng)可

能導(dǎo)致安裝底座移位或損壞，極有可能損壞泵站?；靥畹挠?jì)劃

不充分地下水就會(huì)產(chǎn)生，產(chǎn)生更大的浮力，會(huì)導(dǎo)致泵站上浮。

注：整個(gè)安裝施工過程中務(wù)必派遣有勝任能力的工程師并且在

執(zhí)行計(jì)劃時(shí)密切關(guān)注，做好相應(yīng)的記錄。

運(yùn)行調(diào)試

調(diào)試前應(yīng)進(jìn)行下列檢查：

1、安裝、設(shè)置是否正確，并應(yīng)檢查是否符合設(shè)計(jì)要求；

2、可能產(chǎn)生真空的管路，真空破壞閥應(yīng)有足夠的過流面

積，動(dòng)作應(yīng)準(zhǔn)確可靠；

3、進(jìn)、出水管路上的閥門應(yīng)完全開啟，其它裝置均應(yīng)處于

正常工作狀態(tài)。

·機(jī)電設(shè)備安裝、調(diào)試必需的供電電源的容量、電壓等級(jí)、電氣

保護(hù)裝置應(yīng)滿足所安裝的機(jī)電設(shè)備的要求。

·泵站調(diào)試按國(guó)家相關(guān)施工驗(yàn)收規(guī)范進(jìn)行，分階段進(jìn)行調(diào)試。

·泵調(diào)試時(shí)應(yīng)符合下列要求：

1、各固定連接部件應(yīng)堅(jiān)固；

2、轉(zhuǎn)子及各運(yùn)動(dòng)部件應(yīng)運(yùn)轉(zhuǎn)正常，無異常聲響和摩擦現(xiàn)

象；

3、附屬系統(tǒng)的運(yùn)轉(zhuǎn)正常，管道連接應(yīng)牢固無滲漏；

4、泵的安全保護(hù)和電控裝置及各部分儀表均應(yīng)靈敏、正

確、可靠。

·泵站采用快速閘門斷流且其下游側(cè)另設(shè)有事故閘門時(shí)，應(yīng)

調(diào)整其自動(dòng)控制的聯(lián)動(dòng)配合時(shí)間，滿足機(jī)組保護(hù)的設(shè)計(jì)要求，

現(xiàn)場(chǎng)操作和遠(yuǎn)方控制應(yīng)可靠。

運(yùn)行和維護(hù)

·泵站運(yùn)行和管理應(yīng)符合水泵、格柵和閥門等設(shè)備的操作規(guī)

定。

·泵站日常運(yùn)行宜采用自動(dòng)控制，特殊情況轉(zhuǎn)為手動(dòng)控制或

遠(yuǎn)程控制。

·污水和合流泵站配套粉碎型格柵宜24小時(shí)連續(xù)運(yùn)行，雨水

泵站配套粉碎格柵宜采用液位計(jì)控制啟停。

·泵站宜采用自然通風(fēng)，并設(shè)置通風(fēng)管，通風(fēng)管管徑不應(yīng)小

于100mm。

·進(jìn)入全埋于地下的一體預(yù)制泵站時(shí)，檢測(cè)人員應(yīng)配備移動(dòng)

式

Common installation disadvantages

The pipelines at inlets and outlets are stressed because underground

refilled soils are not compacted, and the tension of the pipeline in the

pumping station will be applied to the outer pipeline;

When the refilling process begins to be executed, the gravels are poured

from one side by a truck, stress is exerted to the single side of the tank,

thereby resulting in deformation, leakage and damage;

If the cement base is uneven, the pumping station will be not vertically

installed, thereby resulting in deformation and damage of the tank body;

When greater stones fall into the refilling pit and fall on the tank body of

the pumping station, the tank body will be not damaged;

If the excavation plan is not proper, other subsequent operations cannot

be correctly performed and the installation pedestal will be displaced or

damaged, thereby possibly damaging the pumping station. If the refilling

plan is insufficient, groundwater will be occurred, thereby generating

greater buoyancy and rising the pumping station.

Note: during the whole construction process, dispatch competent

engineers and pay close attention to plan implementation, and complete

corresponding records.

Operation debugging

Inspect the following conditions before debugging:

1.Inspect whether installation and debugging are correct and meet the

design requirements or not;

2.Inspect the pipeline which may generate vacuum, a vacuum breaking

valve shall have the enough open area and actions shall be accurate and

reliable;

3.Valves on the inlet and outlet water pipelines shall be totally opened,

and other devices shall be in the normal operating state.

- The capacity and voltage classes of power supplies and electric

protective devices demanded during installation and debugging of the

mechanical and electrical equipment shall meet the requirements of the

installed mechanical and electrical equipment.

- The pumping station shall be debugged according to relevant national

construction inspection rules by grading.

- The pump shall meet the following requirements during debugging:

1.All fixed connection parts shall be firm;

2.Rotors and all moving parts shall operate normally, without abnormal

sounds and friction phenomena;

3.The affiliated system shall operate normally and the pipeline shall be

firmly connected without leakage;

4.The safety protection device of the pump, the electric control device of

the pump, and meters at each part shall be sensitive, correct and

reliable.

- When the pumping station is cut off by a rapid operating gate and an

emergency gate is arranged at the downstream side of the pumping

station, the linkage coordination time automatically controlled shall be

adjusted to meet the design requirements of generator protection, and

site operation and remote control shall be reliable.

Operation and maintenance

- Operation and management of the pumping station shall meet the

operating provisions of water pumps, grids, valves and the like.

- The pumping station shall be automatically controlled during daily

operation and manually or remotely controlled at the special situation.

- The matched pulverizing screen in the sewage and confluence

pumping station shall continue to operate for 24 hours; the matched

pulverizing screen in the rainwater pumping station shall be controlled to

start and stop by a liquid level meter.

- The pumping station shall adopt natural ventilation and include

ventilating pipes, and the diameter of each ventilating pipe is no less

than 100mm.

- When the detection personnel enters into the integrated prefabricated

pumping station fully buried into the ground, a mobile H2S detection

instrument shall be arranged; pay attention to the content of harmful gas,

wear masks and no smoke.

- pumping station control shall meet the regulations in current national

standard of Design Codes for General Electric Equipment Power

Distribution GB 50055.

- The pumping station control equipment shall have the functions of

automatic inspection, fault self-diagnosis, warning or automatic

protection. For the recoverable faults, the control equipment can

automatically or manually warn or recover normal operation. The control

equipment shall have the daily emptying function to prevent the bottom

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