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CQ型電子說明書

發(fā)布時間:2022-6-25 | 雜志分類:其他
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CQ型電子說明書

1In the fields of p etroleum, chemicals, war industry and phar-? maceutic als etc., ther e are often n eeds t o hand le some corrosiveliquids. For this reason we dedicate ours elves to the development?an d rese arch o f fully seale d, lea k-tigh t and c orrosion-resistingcentrifugal pumps. Magnetism-driven silent seal technology performs?leak-tight seal in pump industry.? Magnetism-driven centrifugal pump (magnetic pump for short)?is a late model uses the theory of modern magnetics. The nonconta... [收起]
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CQ型電子說明書
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第4頁

Brief introduction of magnetic pump

Product features Model meaning

Performance parameters

Performance graph

Installation dimension

Installation and operation of magnetic pump

Cautions for magnetic pump

Service conditions of magnetic pump

Structure description Magnetic pump`s failure mode and trouble shootings Chemical resistance guide

磁力泵概述

產(chǎn)品特點

型號意義

性能參數(shù)

性能曲線

安裝尺寸

磁力泵安裝和使用

磁力泵注意事項

磁力泵使用環(huán)境

結構說明

磁力泵的故障形式與排除方法

產(chǎn)品抗化學腐蝕狀況

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1

2

2

2

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6

第5頁

1

In the fields of p etroleum, chemicals, war industry and phar-? maceutic als etc., ther e are often n eeds t o hand le some corrosive

liquids. For this reason we dedicate ours elves to the development?

an d rese arch o f fully seale d, lea k-tigh t and c orrosion-resisting

centrifugal pumps. Magnetism-driven silent seal technology performs?

leak-tight seal in pump industry.? Magnetism-driven centrifugal pump (magnetic pump for short)?

is a late model uses the theory of modern magnetics. The noncontact?

transfer of torq ue is a ctualized by the ma gnetic force of permanent? magnet. Namely, when motor drives outer rotor (outer magnet steel)?

assembly rotating, inner rot or (inn er magnet st eel) assembly will?

rotate synchronously with impeller driven by magnetic line of force

through spacer sleeve under the function of magnetic field. As me-?

dium is closed in the actionl ess spacer sleeve, leak-tight delivery of? medium can be effected, ma king it a new-style industrial pump of?

fu ll seal and no leakage and pollu tion, a nd awa y from the trouble

of leakage at sh aft seal borne by mechanical drive pumps.? Mag netic pump is an e nvironmental-friend ly sol ution t o the

ph enomena of bleedi ng, emitting,? dropp ing an d leaking, th us to

effect "l eak-tight workshop" and "eak-tight fac tory" for saf e and

civilized production. They a re widely use d in the industries of pe-?

troleum, chemi cals, pharmaceutica ls, prin ting and dyeing, el ectro-?

plating, foodstuff, environment protection and etc. to handle corrosive

liquid not containing scrap irons, especially inflammable, explosive,?

volatile, toxic a nd pre cious liquids.? Magnetic pumps are provided with CQ, CQF, ZCQ, CQB, CQB-F,? CQB-G, ZBF, MP, CQG series conforming to ISO2858, GB5662 and

JB/T7742-1995 . Using the most su perior hydraulic model, all mag-?

netic pumps above are featu red by high e fficien cy, en ergy saving,?

st eady performance, simple structure, easy insta llation, small occu-?

pation of floor, conve nient disassembly and maintenance an d low?

noise, making the moptimal for the industries of petroleum, chemicals,?

pharmaceuticals, electroplating, electronics, environment protection

and etc.?

R

( )

( )

( )

CQ CQF ZCQ CQB CQB-F CQB-G?

ZBF MP CQG ISO2858

GB5662 JB/T7742-1995

在石油、化工、軍工、制藥等領域 中,經(jīng)常存在著一 些輸送腐蝕性液體的場所,因此研制和開發(fā)全密封、無泄

漏、抗腐蝕性能強的離心泵是我們關心和研究的方向。磁

力傳動靜密封技術在泵領域的應用顯示出其零泄漏的密封

特性。 磁力傳動離心泵 簡稱磁力泵 是應用現(xiàn)代磁力學原理, 利用永磁體的磁力傳動實現(xiàn)扭矩的無接觸傳遞的一種新型

泵,也就是電 機帶動外轉子 即外磁鋼 總成 旋轉時,通過

磁場的作 用磁力線 穿過隔離套帶動 內(nèi)轉子 即內(nèi)磁鋼 總成

和葉輪同步旋轉,由于介質封閉在靜止的隔離套內(nèi),從而

達到無泄漏抽送介質的目的,徹底解決了機械傳動泵的軸

封泄漏而設計的全密封、無泄漏、無污染的新型工業(yè)用泵。 磁力泵是化工流程中杜絕跑、冒、滴、漏現(xiàn)象,消除

環(huán)境污染,創(chuàng)造“無泄漏車間”、“無泄漏工廠”,實現(xiàn)

安全、文明生產(chǎn)的理想用泵。廣泛應用于石油、化工、制

藥、印染、電鍍、食品、環(huán)保等企業(yè)的生產(chǎn)流程中輸送不

含鐵屑雜質的腐蝕性液體,尤其適用于易燃、易爆、易揮

發(fā)、有毒和貴重液體的輸送。 磁力泵產(chǎn)品有 、 、 、 、 、 、 、 、 等系列,產(chǎn)品 符合國際 標準 、國

家標準 和 的有關要求;以上各種系

列磁力泵 都采用最 優(yōu)秀的水力模型 ,達到了高效、 節(jié)能、 性能穩(wěn)定 等優(yōu) 點。而 且結 構簡 單,安裝簡 便, 占地面積

小,拆卸維修方便,噪音低,是石油、化工、制藥、電鍍、 電子、環(huán)保等行業(yè)的首選產(chǎn)品。

BRIEF INTRODUCTION OF MAGNETIC PUMP

第6頁

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CQ型泵具有結構簡 單、外型美觀、 體積小、 噪音低、 運轉可靠、使用維修方便等優(yōu)點。磁傳動部分采用鐵氧體

為主要材料,過流部分采用不銹鋼,是目前應用最廣泛的

無泄漏磁力傳動離心泵。

CQ series pump, this p ump is featu red by simpl e stru cture,?

appealing profile, small volume, l ow noise, reliable running , easy

operation and maintenance, and etc. its magnetism-driven part uses?

fe rrite a s main material, pro vided with c ompetitive price, it is the most widely-used leak-tight pump at present.

PRODUCT FEATURES

32 CQ? - 15

MODEL MEANING?

揚程

磁力泵

進口直徑

Head(m)?

Magnetic pump

Inlet diameter(mm)

PERFORMANCE PARAMETERS

Type? 型號

16CQ-8

20CQ-12

25CQ-15

32CQ-15

32CQ-25

40CQ-20

40CQ-32

50CQ-25

50CQ-40

50CQ-50

65CQ-25

65CQ-35

80CQ-20

80CQ-35

Flow? (m /h)

3?

口徑 流量 Caliber (mm)

進口

Inlet? 出 口

Outlet?

(NPSH)r(m)?

汽蝕余量 電機功率

Motor power

kw? 轉速

Rotary speed

r/min 電壓 Voltage?

(m) (V)?

揚程 Head

16

20

25

32

32

40

40

50

50

50

65

65

80

80

12

12

20

25

25

32

32

40

40

32

50

50

65

65

1.8

3

5.4

6.6

4.8

10.8

12

14.4

13.2

7.8

16.8

27

50

50

8

12

15

15

25

20

32

25

40

50

25

35

20

35

6.0

6.0

6.0

6.0

5.5

4.0

4.0

4.0

4.0

4.0

4.0

4.0

4.0

4.0

0.18

0.37

1.1

1.1

1.1

2.2

4.0

4.0

4.0

5.5

5.5

7.5

7.5

11

2900

2900

2900

2900

2900

2900

2900

2900

2900

2900

2900

2900

2900

2900

220/380

220/380

380

380

380

380

380

380

380

380

380

380

380

380

第7頁

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Type? 型號

16CQ-8

20CQ-12

25CQ-15

32CQ-15

32CQ-25

40CQ-20

40CQ-32

50CQ-25

50CQ-40

50CQ-50

65CQ-25

65CQ-35

PERFORMANCE GRAPH

INSTALLATION DIMENSIONS

4-φd 4-φ b φc φd Dnc Dnj? 4-φe L1 L2 L3 L4 L5 L6 L7 H? H1

10

12

14

14

14

14

14

14

14

14

12

14

14

14

14

14

14

14

14

14

75

90

90

100

100

110

110

110

130

130

65

75

75

90

90

100

100

100

110

110

90

100

100

120

120

130

130

130

140

140

100

120

120

130

130

140

140

140

160

160

7

8

10

10

10

10

12

12

12

12

12

12

330

350

460

460

460

545

620

620

620

695

695

720

60

57

68

68

68

75

80

80

90

90

90

76

125

130

190

190

190

235

271

271

305

305

305

360

71

80

100

100

100

125

140

140

140

140

140

140

50

55

72

72

85

78

91

91

91

0

91

0

90

100

125

125

125

140

190

190

190

216

216

216

140

160

240

240

260

290

336

336

336

350

350

350

140

170

205

205

260

220

260

260

260

300

300

292

60

73

80

80

80

90

112

112

112

132

132

132

管子連接 Pipe connection

40

35

30

25

20

15

10

5

0

0 1 2 3 4 5 6 7 8 9 10

2.0

1.5

1.0

0.5

0.0

Flow 流量 Q(m /h)

3?

16CQ-8? 20CQ-12? 32CQ-15

60

55

50

45

40

35

30

25

20

15

10

5

0

20

18

16

14

12

10

8

6

4

2

0

0 4 8 12 16 20 24 28 32 36 40 44 48 52 56 60 64 68 Flow 流量 Q(m /h)

3?

40CQ-20? 65CQ-35? 80CQ-50

Dnc?

4-φa?

4-φb

L2? L3? L4? 4-φe?

L1?

L5?

L6?L7

第8頁

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1. Magnetic pump should be horizontally installed, but not upright. Plastic? pump is not able to endure the weight of pipeline. In case of special occasions?

requiring upright installation, motor should be kept upward.? 2. When liquid level is higher than the centerline of pump, turn on the? valve of intake pipe before start? when liquid level is lower than the centerline,?

a bottom valve should fitted to the pipeline.? 3. Check before operation to make sure that motor rotates flexibly without?

jamming and abnormal sound, and that all fasteners are not loosened.? 4. Check whether motor rotates in accordance with the direction sign.? 5. After motor is started, slowly turn on discharge valve. When pump enters?

normal working state, adjust the discharge valve to the required opening.? 6. Before pump stops working, turn off discharge valve first, and then the? valve of intake pipe.

INSTALLATION AND OPERATION OF MAGNETIC PUMP? 一、磁力泵應水平安裝不宜豎立,塑料泵不得承受管路重量, 特殊垂直安裝的場合,電機務必朝上。 二、抽吸液 面高于 泵軸心 線時,起動 前先開 吸入管道閥門; 抽吸液面低于泵軸心線,管道需配備底閥。 三、泵使用前應進行檢查,電機轉動要靈活 ,無卡滯及異常

聲響,各緊固件無松動現(xiàn)象。 四、檢查電機旋轉方向與轉向標記是否一致。 五、電機啟動后,緩慢打開排出閥,待泵進入正常工作狀態(tài)

后,再將排出閥調(diào)到所需開度。 六、泵停止工作前,應先關閉排出閥門,然后關閉吸入管閥

門。

1. As the cooling and lubrication of magnetic pump`s bearing depends on

the medium to be handled, that`s why unloaded operation is absolutely prohibited,? Meanwhile, pay close attention to avoid the unloaded operation after re-start due?

to power cut in process.? 2. If the mediums to be handled contain solid particles, then there should

be a filter net at the entrance of pump. If there are ferom agnetic particles contained in mediums, a magnetic filter should be fitted (available in factory for

your options).? 3. The mediums to be handled, as well as their temperature, should be kept? within the allowed scope of pump material (please consult with relative technical?

department). The service temperature of engineering plastic pump should be? <60 , inlet pressure not greater than 0.1MPa, maximum working pressure at? 0.6MPa? the service temperature of metal pump should be <100 , inlet pressure? not greater than 0.2MPa, maximum working pressure at 1.6MPa.? 4. For mediums easily deposited or crystallized, please flush immediately

after use to clear away the deposited liquid inside.? 5. In case of any abnormal conditions (like large noise or violent vibration) occurred after long-time operation or during operation, disassemble the bearing

and end-face rotating ring for examination of abrasion. If the clearance between

bearing and axle sleeve is greater than 0.5-1mm, and axial crunkenness of impeller

from 2-3mm, then the bearing and axial rotating ring should be replaced.?

CAUTIONS FOR MAGNETIC PUMP

( )?

(?

) <6 0

0.1MPa 0.6MPa <100

0.2MPa 1.6MPa

(?

)?

0.5~1mm 2~3mm

一、因磁力泵軸承 的冷卻 和潤滑是靠被輸送的介質,所以絕

對禁止空載運轉,同時應避免在工作中途停電后再啟動時所造成

的空載運轉。 二、被輸送 介質中 ,若含 有固 體顆粒 ,泵入口要 加過濾網(wǎng); 如含有鐵磁質微粒,需加磁性過濾器 本公司有生產(chǎn),屬于選購件 。 三、被輸送的介質及其溫度應在泵材允許范圍內(nèi) 請向相關部

門技術咨 詢 。工 程塑 料泵的 使用溫 度 ℃, 進 口壓 力不大 于 ,最大工作壓力為 ;金屬泵的使用溫度 ℃,輸

送進口壓力不大于 ,最大工作壓力 。 四、對于輸 送液為 易沉淀 結晶的介質 ,使用 后應及時清 洗, 排凈泵內(nèi)積液。 五、磁力泵長時間運行或運行過程發(fā)現(xiàn)泵有異常情況 噪音大, 震動加劇 后,應拆檢軸承和端面動環(huán)的磨損情況,若軸承和軸套

的間隙大于 ,葉輪軸向竄動 時,應更換軸承和軸向

動環(huán)。

Ambient temperature: -20~40 ? Ambient humidity: 95%? Height above sea?

level: not exceeding 1000m (if beyond, please clarify when placing an order).?

1. When disassembling magnetic pump, the magnetic field radiated by inner

and outer magnet steel components may produce interference, and even harmful?

influence to heart pacemaker, credit card, computer disk, watch, precision instrument, meter and etc.?

a) The above articles should be kept over 1 meter away from magnetic parts.? b) The above-mentioned problems don`t happen to assembled overall magnetic?

pump, because there is provided with a magnetic loop shield for your reassurance.? 2. When inner magnet rotor is leveled to outer magnet rotor axially, and due?

to magnetic force (especially the strong magnet of NdFeB or rare earth-cobalt),? users must take appropriate buffering measures to avoid work accidents like fingers? being clamped.?

Warining: a) Pump motor should be safely earthed by a professional,? permanent sign as .? b) To avoid electric shock, the maintenance and cleaning? of magnetic pump should be done after power supply is cut off.

SEVICE CONDITIONS OF MAGNETIC PUMP

-20~40 95%

1000 ( )?

1

a) 1

b)?

2 (?

)?

環(huán)境溫 度: ℃;環(huán) 境濕度: ;海 拔高度 :不超過

米 大于時應在訂貨時提出 。

、磁力泵在維修拆裝過程中,內(nèi)、外磁鋼部件輻射出來的磁

場將對如:心臟起博器、信用卡、計算機磁盤、手表、精密儀器、 儀表等產(chǎn)生磁場干擾,甚至產(chǎn)生危害性的影響。 上述物件應遠離磁性器件,保持 米以上的距離。 裝配好的整機磁力泵,不存在上述問題,因結構上有磁回路

屏蔽,可放心使用。 、裝配內(nèi)磁轉子對準外磁轉子軸向到位時,由于磁吸力 尤其

是 鐵硼或稀土鉆強磁 ,用戶應采取適當 的緩沖 措施,以免卡、 夾手指,防止工傷事故。

警告 泵用電機應由專業(yè)人員進行有效安全接地, 永久性標志為 。 為防止靜電,維修或清理磁力泵前應切斷電源。

: 、

、

a)?

b)

!? !

第9頁

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STRUCTURE DESCRIPTION

1

2

3

4

5

6

7

8

9

10

11

12

13

14

零件名稱

Name of part? 泵體

靜環(huán)

動環(huán)

葉輪螺母

葉輪

密封圈

隔板

隔離套

外磁鋼總成

內(nèi)磁鋼總成

泵軸

軸套

聯(lián)接架

電機

Pump body

Stationary ring

Rotating ring

Impeller nut?

Impeller

Sealing ring

Baffle?

Spacer sleeve? Assembly of outer magnet steel?

Assembly of inner magnet steel?

Pump shaft? Axle sleeve?

Linkup stand

Motor

材質或型號

Material or model?

序號

No.? 不銹鋼

氮化硅

填充四氟

不銹鋼

Stainless steel?

Silicon nitride?

Packing PTFE?

Stainless steel?

不銹鋼

聚四氟乙烯

不銹鋼

不銹鋼

鐵氧體

鐵氧體

不銹鋼

填充四氟

鑄鐵

普通防爆

Stainless steel?

PTFE

Stainless steel?

Stainless steel?

Ferrite?

Ferrite?

Stainless steel?

Packing PTFE?

Cast iron

Flameproof

MAGNETIC PUMP`S FAILURE MODE AND TROUBLE SHOOTINGS?

故障形式

Failure mode? 產(chǎn)生原因 Creator 排除方法 Trouble shootings?

泵不出水

No flow?

1、水泵反轉 、進水管道漏氣 、泵腔蓄水太少 、電壓太高,啟動時聯(lián)軸器打滑 、吸程太高

Pump reverses?

2 Air infiltrates from intake pipe? 3 Pump contains little water 4

Trigger voltage is so high that the clutch slips?

5 The suction lift is too high

1、改變電機接線 、杜絕漏氣 、增加蓄水量 、調(diào)整電壓 、降低泵安裝位置

Change the line of electromotor 2 Stop air infiltration

3 Increase the cavity of water 4 Adjust the voltage? 5 Place the pump down

流量不足

Discharge deficiency

1、吸入管徑太小 、葉輪流道阻塞 、揚程過高 、轉速太低

Intake pipe is too little?

2 Impeller blocks? 3 The lift is too high

4 Rotation speed is low?

1、調(diào)換進水管 、清洗葉輪 、開大出水閥 、恢復額定轉速

Change the pipe?

2 Clear 3 Turn up the discharge valve? 4 Turn to normal speed

揚程過低

The lift is too low?

1、流量過大 、轉速太低

The quantity of flow is too big

2 The speed is low?

1、關小出水閥 、恢復額定轉速

Turn down the discharge valve?

2 Turn to normal speed

噪音太大

Noisy

1、軸嚴重磨損 、軸套嚴重磨損 、驅動磁鋼杯與隔離套接觸

The shaft wears badly

2 The axle box wears badly

3

The driving alnico contacts the distance sleeve?

1、更換泵軸 、更換軸套 、拆除泵頭重新組裝

Change the shaft? 2 Change the axle box

3

Reassemble the head of pump

漏液

Weeping

O型密封圈損壞 O-ring wears? 更換O?型密封圈 Change O-ring

1 2 3 4 5 6 7 8 9 10 11 12 13 14

第10頁

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CHEMICAL RESISTANCE GUIDE

Chemical?

化學藥品 不銹鋼

1Cr18Ni9Ti?

B1

X

B1

A4

B4

A1

X?

X?

X?

X?

X

B4

B3

A1

C2

B3

C1

A4

A4

A2

X

A4

X

A4

A4

A4

A4

A4

B4

A4

A4

B4

材 料 Materials? 聚丙烯

PP?

聚偏二氟乙烯

PVF2? 三元乙丙膠

EPDM?

鉻剛玉

AL2O?3? 高密度碳

Karbate? 聚四氟乙烯

PTFE

丁腈橡膠

Nitrile?

抗 化 學 腐 蝕 注 釋: 優(yōu)良 良好 一般 不適用

液體最高溫度標簽注釋: ℃ ℃ ℃ ℃

以上為部分化學藥品對材料的腐蝕狀況,僅供參考,詳情請查閱《腐蝕數(shù)據(jù)與選材手冊》或向我廠技術部門咨詢。

A- B- C- X-?

1-20 2-50 3-80 4-100

Chemical resistance ratings: A-Excellent B-Good C-Fair X-Not recommended

Maximum operating temperature: 1-20 2-50 3-80 4-100

The above-mentioned are the corrosion of some chemicals to the materials, which is only for refer ence. for details please refer to corrosion data and material selection manual or consult with our technical department.

℃ ℃ ℃ ℃

B4

B2

X

B2

C1

X

B4

C2

B4

B2

B3

B4

C4

B4

B4

B4

X

C4

C4

C2

B4

B3

X

C3

X?

X

C4

X?

X?

X

C1

B4

0~5%

10~80%

90~100%

30%

40~60%

70~100%

0~25%

30~40%

10%

30%

60%

20%

80%

20%

50%

70~80%

硫酸

Sulfuri c acid

硝酸

Nitric acid

鹽酸

Hydrofluoric acid

氫氟酸

Hydrofluoric acid

醋酸

Acetic acid

氫氧化鈉

Sodium hydroxide?

溴水

乙醇

丙酮

氟里 昂

氯化 鋁

氨水

王水

甲醛

汽油

煤油

甲醇

甲苯

三氯 乙烯

二甲 苯

乙烷

氫氧 化鉀

Bromine water

Ethyl alcohol?

Acetone?

12 Freon 12

Aluminum chloride? Ammonia liquid

Aqua regia?

Formaldehyde?

Ga solines? Ke rosene? Me thyl alcohol?

Toluene

Trichloroet hylene? Xylene?

Ethane?

Potassium hydroxide?

A4

B3

B2

B3

B3

C1

A4

A4

A4

A4

A4

C4

B2

C4

B2

C2

A4

A4

X

A4

A4

A4

B1

B2

A4

A4

A4

A4

A4

A4

A4

C4

A3

A2

B2

A2

X?

X

A2

C2

A2

B2

C2

A2

X

A2

A3

A3

X

B2

B2

B1

A3

B2

C2

A3

X?

X

A2

X?

X?

X

B2

A4

A4

A4

A4

A4

A4

A4

A4

A4

X?

X?

X

A4

A4

X?

X?

X

A1

A4

A4

A4

X

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

X?

A4

A3

X

C1

X?

X

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

A1

A4

A4

C1

A4

A4

X

A4

A4

C4

A4

A4

A4

A4

A1

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

A4

B2

X?

X?

X?

X?

X

B3

C2

X?

X?

X

C3

X

B2

B1

X?

X

C3

X?

X

B3

B3

X

C1

B2

B3

B3

X?

X?

X

B1

B2

第11頁

SHANGAHI KAISHI PUMP MFG.CO.,LTD.

SHANGHAI KAISHI SEWERAGE CO.,LTD.

上 海 凱 仕 制 泵 有 限 公 司

上海凱仕給排水設備有限公司

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