創(chuàng)新的世界

MacroPower 400 – 2200 t

緊湊的大型注塑機

2

強勁 – 緊湊– 通用

大型注塑機新標桿

優(yōu)點

? 設計緊湊， 占地面積小

? 尺寸寬大的4哥林柱／兩板鎖模系統(tǒng)

? 通過長行程系統(tǒng)來”釋放”，便于大尺寸模具從側面進入

? 由于哥林柱螺母同步閉合， 空循環(huán)時間極短

? 采用線性導軌裝置， 模板運動平滑且能夠靈敏地保護模具

? 用戶友好性增強， 配置新型Unilog B8控制系統(tǒng)， 并集成有輔助系統(tǒng)

? 頂出機構和抽芯裝置可在模板運動期間快速地同步動作

? 帶有伺服閥控制強勁的注塑單元

? 可借助88顯示屏， 通過威猛4.0系統(tǒng)中央操作注塑機和周邊設備

? 液壓系統(tǒng)和電氣模塊布置恰當便于檢修

? 極具吸引力的價格／規(guī)格比

注塑機系列

標準版MacroPower : 19種鎖模力規(guī)格，鎖模力范圍400至2200t

多物料MacroPower: 用于多物料注塑，鎖模力范圍400 至 2200 t

3

MacroPower

設備亮點

a 伺服驅動是液壓系統(tǒng)的標準配置3按需驅動′

所有的 MacroPower 標準機型都通過一個

模塊化的雙泵液壓系統(tǒng)與固定排量泵驅動。

抽芯裝置和頂出機構的同步運動屬于標配功

能。額外增加泵級（選項）可提高同步運動

的數(shù)量和性能。

a 精確、強勁的螺桿驅動

MacroPower 系列注塑機所有的注塑單元都

標配有液壓式驅動系統(tǒng)。另外，還可選擇塑

化機構提供伺服驅動。注射和保壓均通過伺

服閥控制。利用注塑機控制系統(tǒng)特有的低高

度，可輕松調(diào)試清理料筒裝置和噴嘴。

a 鎖模系統(tǒng) ±尺寸寬大

MacroPower 系列注塑機的鎖模系統(tǒng)為 哥

林柱兩板系統(tǒng)，帶有尺寸寬大的模具安裝

板。四個哥林柱皆配有壓力緩沖裝置，并被錨

固至注塑機固定板上。配有哥林柱位置監(jiān)控，

確保最佳的模板平行度。

a Quicklock鎖模系統(tǒng) ±同步、迅速

定、動模板之間的動力傳遞受到夾持在動模

板扇形抱合螺母上的哥林柱的正向鎖定動作

影響。由于所有螺母均同步運動，鎖定時間

較短。長行程油缸在線性軸承導向作用下移動

動模板。壓力緩沖裝置用于積聚鎖模力。

a 易于裝入模具

MacroPower 系列注塑機鎖模系統(tǒng)標配的動模

板行程較大且哥林柱長度相對較短，因此哥林

柱端頭與動模板之間有較大的縫隙。這樣，可

使用吊車從注塑機非操作側輕松地裝入并固定

模具。

4

鎖模單元

具有充足的模具空間，功能強大? 空間大、靈活

在標配版和;/ 版中，MacroPower 系列注塑機種類齊

全的系統(tǒng)結構套件可為眾多鎖模力變量和哥林柱匹配

距離提供豐富多樣的組合方式。

? 靈敏、精確

MacroPower 系列注塑機鎖模系統(tǒng)中，哥林柱僅用于模

板之間的力傳遞。動模板安裝于可沿注塑機機架鋪設

的高精度線性軸承移動的滑動架上。線性軸承內(nèi)滾動摩

擦力極小，提供了高度靈敏的模具保護和高清潔度。

? 快速、同步

哥林柱和動模板之間的 Quicklock 鎖定系統(tǒng)由四組同

步抱合螺母組成，這些抱合螺母集成于動模板內(nèi)，減

小了注塑機占地面積。

? 設計緊湊，占用空間極小

集成化哥林柱螺母和短哥林柱可帶來兩大優(yōu)勢：減小

占用空間，同時為側向吊入模具釋放空間。

? 對稱、強勁的設計

動模板由兩個對角布置的高速油缸驅動。移動驅動與

液壓差動齒輪系統(tǒng)相結合，為高速、精確的運動和動

力輸送提供了基本條件。

5

注塑單元

伺服控制，精度高? 所有設計均保證整體穩(wěn)定性

- 所有齒輪的長徑比均為 22:1。

- 通過慢速運行的液壓馬達直接驅動（可選配伺服馬達）。

- 通過伺服閥控制注射和保壓，確保最高的可重復性。

- 軸對稱布置的射移油缸可實現(xiàn)噴嘴無扭矩觸頭。

- 有多種適用螺桿和料筒可選，適合各種工藝技術。

- 威猛巴頓菲爾 +L4 軟件模塊（選配）提供有多種調(diào)整控制，

以便補償如溫度、濕度、再生料含量或色母含量等變化引起的

外部因素的影響。

防磨損選項除了品質一流的標配設備， 還有多種選項供您選擇，以 實現(xiàn)超長的防磨損和/或耐腐 蝕保護。另外，還提供預先 確定好的選項包和選項庫， 幫助您選擇正確的塑化單元。? 極易操作，靈活性出色

- 自由適用注塑單元，便于加料、設置和檢修機器。

- 利用緊湊的設計和無障礙調(diào)試實現(xiàn)較佳的易維護性。

6

驅動技術

高性能、模塊化設計快速響應、精密、節(jié)能

“按需驅動”是定量泵創(chuàng)新組合快速響應，速度可控、風冷伺服馬達。驅動系統(tǒng)只有在有運

動需求和壓力建立時才啟動。在冷卻期間或取件階段，伺服驅動保持關閉而不消耗能源。在

運行期間，“按需驅動”是高動態(tài)、機器運動控制和短循環(huán)周期的基礎。吸入管處安裝受

系統(tǒng)監(jiān)控的關斷閥，確保工作安全。

“按需驅動”是所有的 MacroPower 機型的標配。

液壓系統(tǒng)擴展等級

用于實現(xiàn)頂出機構和抽芯機構同步運動的雙泵系統(tǒng)

用于實現(xiàn)更高驅動性能（選配）的頂出機構和抽芯機構同步運動，且

注 射速度更快的雙泵系統(tǒng)

用于實現(xiàn)頂出機構和抽芯機構同步運動 ，且具有更高驅動性能（選

配）的雙泵系統(tǒng)，帶有一個用于實現(xiàn)高速注射和縮短循環(huán)周期的蓄能器

節(jié)省運營成本

? “按需驅動”屬于標配設備。

? 與當前的變量泵系統(tǒng)相比，“按需驅動”系統(tǒng)可降低能耗

40%。

? 此外，該系統(tǒng)還可通過降低空轉，進一步降低能耗

? 由于一般不需要油冷卻，可降低總冷卻成本。

? 由于熱負荷更低，可以更好地保持液壓油品質，因此

可降低維護成本。

? 噪音更低，可減少噪聲防護所需的投資。

? 第二伺服驅動包是標準的，第三伺服驅動包為同步運

動的選項 ，如用于模具截流式噴嘴系統(tǒng) 。

a 6ffl

a 6ffl

a 6ffl

7

生產(chǎn)單元

定制化配置

威猛巴頓菲爾注塑機均采用了靈活可調(diào)的基本模塊化設計。借助這種設計，注塑機可將多種

自動化設備納入到生產(chǎn)單元之中。此類設備主要包括快速換模裝置、用于復雜介質接入的快

速接頭以及成品部件自動化處理裝置。

MacroPower 自動化選項：

? “取放機械手自動化模塊”，包含線性或關節(jié)式機械手以及負責物流的

周邊設備。

? 鎖模系統(tǒng)

包含各種安全監(jiān)測功能的液壓和電磁鎖模系統(tǒng)可供選擇，根據(jù)需要還

可提供用于側邊架模的輥子式輸送機。

? 換模系統(tǒng)

固定式托架和預熱站，或帶有對接接口且可靈活移動的滑動架系統(tǒng)。

? 通過威猛 4.0 系統(tǒng)與威猛周邊設備結合使用

溫度控制或冷卻、材料輸送、混料與干燥

8

Unilog B8

化繁為簡

為方便操作人員完成各種復雜程序，威猛巴頓菲爾采用新型 Unilog B8 控制系

統(tǒng)的解決方案。為此，注塑機一體化的工業(yè) PC 配備了尺寸更大、更直觀的

觸摸屏操作終端。通過該顯示屏，可以使用全新的 Windows? 10 loT 操作系

統(tǒng)，從而擁有多種工序控制功能。緊鄰可旋轉顯示屏，在機器中控臺上還連接

有一個控制面板/裝置。

Unilog B8

亮點

? 操作邏輯

具有高度的自說明性，如同一部現(xiàn)代化通信裝置

? 2 大操作原理

– 通過觸控鍵執(zhí)行操作/運動功能

– 通過觸摸屏執(zhí)行工藝功能（可通過 RFID ,鑰匙

卡或鑰匙環(huán)訪問）

? 工序可視化

通過可側向旋轉的 21.5\" 觸屏(全高清）顯示

? 新屏幕功能

– 統(tǒng)一顯示所有威猛設備

– 手勢識別（通過手指移動來滑動和縮放屏幕）

– 分屏功能 -通過分屏，顯示子功能和程序

? 狀態(tài)顯示

威猛集團的所有設備均采用統(tǒng)一的狀態(tài)顯示系統(tǒng)

– 屏幕的標題欄上帶有彩色的狀態(tài)條和彈出菜單

– 機器上配置 AmbiLED 狀態(tài)顯示燈

? 操作輔助

– QuickSetup：借助機器設置預選中集成的材

料 數(shù)據(jù)庫和簡便的查詢系統(tǒng)，可以檢索到成

型產(chǎn)品數(shù)據(jù)，堪稱是您的工藝參數(shù)設置助手

– 集成有內(nèi)容全面的幫助資料庫

9

生產(chǎn)過程一目了然? 智能編輯

SmartEdit智能編輯是一款基于形象化圖標式的循環(huán)步

驟編輯工具，可以直接通過控制系統(tǒng)的觸摸屏，在標

準程序的基礎上直接添加一些特殊功能（如抽芯、氣

閥 等）。這樣，可以直接通過一個步驟菜單，編出一

份完全自定義的程序。僅需手指在屏幕做“拖放”操作，

就可以簡單、靈活地調(diào)整循環(huán)步驟，并可按水平或垂

直方向 查看機器循環(huán)周期。

優(yōu)點

– 圖標形象化，清晰明了

– 通過節(jié)點框圖，清楚了解工序步驟

– 通過“空循環(huán)測試”，可計算出修改后的結果，而且

不會造成任何不良后果

– 可將理論加工步驟快速地投用到實際生產(chǎn)之中

– 可根據(jù)實際的設置數(shù)據(jù)集自動地計算自動化工

序，無需運轉注塑機

? 智能屏幕

– 通過分屏，可以同時顯示和操作兩種不同的功能（如

注塑機和周邊設備）

– 威猛集團所有設備的顯示頁面均采用了統(tǒng)一的設計

– 借助SmartScreen/智能屏幕功能，最多可以同時顯示3個窗口

– 對設定值所做的調(diào)整可直接應用到設定值的配置文件之中

遠程通信

? QuickLook

可通過智能手機快速簡便查看生產(chǎn)狀態(tài)：

– 生產(chǎn)單元的生產(chǎn)數(shù)據(jù)及所有關鍵裝置的狀態(tài)

– 全面地瀏覽所有最重要的生產(chǎn)參數(shù)

– 查看生產(chǎn)數(shù)據(jù)、錯誤消息和用戶定義的數(shù)據(jù)

– 生產(chǎn)單元概覽可簡明清晰地展示生產(chǎn)單元的整體運行狀態(tài)

以及各威猛 4.0 個體裝置的運行狀態(tài)

? 全球在線服務網(wǎng)絡

– 24/7 全天候網(wǎng)絡服務：通過網(wǎng)路直接連通至威猛巴頓菲爾

服務中心

– Web 培訓：通過虛擬培訓中心，提高員工培訓效率

10

威猛 4.0

生產(chǎn)單元內(nèi)部及之間通訊

借助內(nèi)部通信標準威猛 4.0，威猛集團在注塑機和威猛

周邊設備之間建立了一個統(tǒng)一的數(shù)據(jù)傳輸平臺。每次更

換周邊設備后，會按照“即插即用”的原則，通過更新

功能自動下載正確的操作軟件。

通過 Wittmann 4.0 集成周邊設備

? 威猛 Flowcon 水流量調(diào)節(jié)器和

Gravimax混料機 和 Aton 除濕干燥機

– 注塑機的控制系統(tǒng)啟動并控制周邊設備

– 通過MES可以聯(lián)合保存生產(chǎn)單元、注塑機及網(wǎng)絡內(nèi)

的數(shù)據(jù)

? 威猛機械手 R9 控制系統(tǒng)

– 可通過注塑機的顯示屏操作機械手

– 注塑機和機械手之間可高速通信，以確保運動同步

– 注塑機重要的動作可通過機械手 R9 控制系統(tǒng)來

設置

? 威猛 Tempro plus D 模溫機

– 可通過注塑機的控制系統(tǒng)設置和控制溫度

– 所有功能都可在模溫機上或通過注塑機的控制系統(tǒng)

來操作

集成至 MES 系統(tǒng)

根據(jù)工業(yè) 4.0 理念，將機器和完整的生產(chǎn)單元集成到 MES

系統(tǒng)中是建立一個高效透明的生產(chǎn)設施的先決條件。

依據(jù)客戶的要求，為中小型公司及跨國公司提供了一種基

于 TEMI+ 的緊湊型 MES 解決方案。 利用 Windows? 10

IoT 操作系統(tǒng)，可從生產(chǎn)車間的任何注塑機顯示屏的智能監(jiān)

控頁面選擇查看所有注塑機的狀態(tài)信息。

威猛 4.0 系統(tǒng)

借助威猛 4.0，注塑機、

機械手及其周邊設備轉

變?yōu)橐粋€統(tǒng)一的技術有機

體，統(tǒng)一通過一個特定的

IP地址與外部進行通信。

這種帶有內(nèi)部集成防火

墻“單點進入”可以

大幅提高網(wǎng)絡的安全性。

“單點進入”通過

路由器進入到工

業(yè) 4.0 的世界

11

選項

模塊化與靈活性MacroPower

選項亮點

? 哥林柱移動裝置

如果用于釋放哥林柱的模板標準行程不足以更

換模具，可選配集成入壓力緩沖裝置的液壓-機

械式哥林柱移動裝置。利用該裝置，僅需幾分

鐘便可全自動地移動并推回哥林柱。

? 伺服電動塑化裝置

作為液壓馬達驅動螺桿轉動系統(tǒng)的替代方案，

可選配伺服馬達直接驅動系統(tǒng)。該系統(tǒng)可以降

低能耗，并為鎖模和塑化單元提供同步運行的

附加功能。

? 較小噸位的大型注塑機標配有傳送帶所需空間

在鎖模力為 400 至 700 噸的注塑機中，機架配

置了便于在機架內(nèi)部安裝縱向傳送注塑件的傳

送帶。此外，您還可選配不同高度的機架，方

便傳送帶將工件傳送至一側。 ? 介質快速連接

除了按照人體工程學定位的冷卻水、氣和抽芯液壓系統(tǒng)，可選配快速連接板（單個連接板或系統(tǒng)連接板）以及用于連接熱流道加熱電路、溫度及壓力傳感器和編碼信號的電源連接系統(tǒng)。通過添加快速鎖模系統(tǒng)，還可進一步提高自動化程度。? 威猛周邊設備

威猛擁有種類齊全的周邊設備，可提供注塑

加工各種工序所需的合理解決方案，如產(chǎn)品

取放、物料輸送及干燥、澆口料再生和模具

冷卻等。利用可選的威猛 4.0 集成軟件包，

所有這些設備可按照“即插即用”的原則集成到

生產(chǎn)單元之中。

12

應用技術

能力出眾

? CELLMOULD? – 發(fā)泡結構技術

在注塑之前向塑料熔體中定向添加高壓

氮氣或二氧化碳來加工發(fā)泡結構部件，

這已經(jīng)成為威猛巴頓菲爾憑借 30 余年

自主研發(fā)經(jīng)驗所掌握的一套核心技術。

? Combimould 多組份成型

當需要將兩種或多種不同顏色或不同物

性的塑料材料加工成一個零部件時，您

可按照 V、L、S 或 HH 的配置方式，

為 MacroPower 注塑機加裝注塑單元和

帶有伺服驅動單元的轉盤。

? 結構輕巧

MacroPower 注塑機以及包含了自動化

專業(yè)技術的威猛機械手技術，為制造注

塑成型載體和扁平纖維材料制的大型復

合部件提供了理想的技術條件。圖片：Haidlmair GmbH? Airmould – 氣輔工藝

Airmould是威猛巴頓菲爾研發(fā)的一種氣

輔注塑工藝。該工藝可分為兩種，分別

為 Airmould內(nèi)部氣體壓力工藝和

Airmould Contour外部氣體壓力工藝。

13

MacroPower

技術參數(shù)

ABS 0.88

CA 1.02

CAB 0.97

PA 0.91

PC 0.97

PE 0.71

PMMA 0.94

POM 1.15

PP 0.73

PP + 20 % Talc 0.85

PP + 40 % Talc 0.98

PP + 20 % GF 0.85

PS 0.91

PVC hard 1.12

PVC soft 1.02

SAN 0.88

SB 0.88

t 1670 2250 3400 5100 8800 12800 16800 23300 33000

400 ? ? ? ?

450 ? ? ? ?

XL 450 ? ? ? ?

500 ? ? ? ? ?

550 ? ? ? ? ?

XL 550 ? ? ? ?

650 ? ? ? ?

700 ? ? ? ?

XL 700 ? ? ? ?

850 ? ? ? ? ?

900 ? ? ? ? ?

XL 900 ? ? ? ?

1000 ? ? ? ? ?

1100 ? ? ? ? ?

1300 ? ? ? ? ?

1500 ? ? ? ? ?

1600 ? ? ? ? ?

1800 ? ? ? ?

2200 ? ? ? ?

注塑單元

鎖模單元/注塑單元組合

鎖模單元

最大注射重量 (g) 可根據(jù)

理論注射體積 (cm3) 乘以

上述系數(shù)計算。

材料 系數(shù) 材料 系數(shù)

14

B

H

L

MacroPower 400/450 參數(shù)

W

Clamping unit MacroPower 400 MacroPower 450

Clamping force kN 4000 4500

Distance between tie bars mm x mm 900 x 750

Mold height (min.) mm 400

Mold height (max.) mm 850

Opening stroke/opening force mm/kN 1050/162

Maximum daylight mm 1450

Ejector stroke/ejector force mm/kN 250/81

Dry cycle time1) s ? mm 2.7 ? 525 2.7 ? 525 2.7 ? 525 2.7 ? 525

Injection unit 1670 2250 3400 5100

Screw diameter mm 55 60 65 55 65 75 65 75 85 75 85 95

Screw stroke mm 275 300 300 275 325 325 325 375 375 375 425 425

Screw L/D ratio 22 22 22 22

Theoretical shot volume cm3 653 848 995 653 1078 1436 1078 1657 2128 1657 2412 3012

Specific injection pressure bar 2343 1969 1678 2500 2070 1555 2500 2022 1574 2500 2110 1689

Max. screw speed min–1 315 255 221 186

Max. plasticizing rate (PS)2) g/s 52 57 62 48 71 108 62 94 131 79 112 144

Max. screw torque Nm 1940 2500 2625 2625 3000 3780 3780 4000 6300 6300

Nozzle stroke/contact force mm/kN 500/100 850/129 850/129 950/129

Injection rate into air cm3

/s 299 357 417 242 338 450 325 433 556 452 581 725

Injection rate into air with

twin pump (option) cm3

/s 388 462 542 363 507 675 455 606 778 581 746 932

Injection rate into air with

hydraulic accumulator (option) cm3

/s 686 816 958 726 1014 1351 1040 1385 1779 1291 1659 2072

Barrel heating power kW 22.6 23.6 27 22.6 27 32.7 27 32.7 37.3 32.7 37.3 41.9

Number of heating zones 5 6 6 6 6 7

Energy efficiency class3) 5+ 6+ 7+ 6+ 7+ 8+ 7+ 8+ 8+ 7+ 8+ 8+

Drive

Oil tank volume l 800 800 800 1100

Electrical power supply

without/with Europackage kVA 83/112 88/117 106/135 136/165

Emission sound pressure level4)

servo dB(A) 68 68 68 68

Weights, dimensions

Net weight clamping unit kg 12500

Net weight (exclusive oil)

injection unit kg 7000 7500 7500 9000

Length x width x height5) m 6.8 x 2.5 x 2.5 6.8 x 2.5 x 2.5 7.1 x 2.5 x 2.5 7.6 x 2.5 x 2.5

Max. mold weight6) kg 6500

Min. mold dimension mm x mm 450 x 450 500 x 500 1) 依據(jù) EUROMAP 6 理論

3) 依據(jù) EUROMAP 60.1（循環(huán) l）計算

5) 中等直徑螺桿位于最后側工作位置時的長度

2)依據(jù) WITTMANN BATTENFELD 標準

4)依據(jù) ?NORM EN 201:2010 附錄 K

6)動模板最大承載 2/3 重量

15

Wittmann Batteneld

A-2542 Kottingbrunn SCHLIESSSEITE MACRO4000_STD

Freigegeben Hauptdokument

D14 /4500

09.07.2014

23.08.2023

Jaitner

1 - 1 1:35

Kornfeld

Teilenummer Version

Dokumentstatus Dokumentverwendung

Blatt Ma?stab

Benennung

Geprüft

Erstellt

Zeichnungsnummer

URHEBERSCHUTZ nach ISO 16016

A-A B-B

280

350

420

490

560

280 350 420 490

50,8 203,2

50,8

203,2

M20-`40

(112x)

O33-` (8x)

575 640

354 1490 576

1116

450

[500]

900

1289

O130

71 - 81 630 300 300

1470

M16-`32

cO50-`40

(2x)

750 450 [500]

1975

2340

1218 1011

420 420

560 560

EUROMAP18-E14

M20-`40 (8x)

1280 1140 350

620

250

160 O H7

160 O H7

1470

30

400

850

1450

1050

200

2080

890 1159

3600

35 175

21772477

2438

A

A

B

B

210

140

R 35

2092

24 M -`46

140210

[Ma?e] für MacroPower 450

[Dimensions] MacroPower 450

16

B

H

L

DATA MacroPower XL 450

W

Clamping unit MacroPower XL 450

Clamping force kN 4500

Distance between tie bars mm x mm 1010 x 860

Mold height (min.) mm 450

Mold height (max.) mm 900

Opening stroke/opening force mm/kN 1200/211

Maximum daylight mm 1650

Ejector stroke/ejector force mm/kN 250/81

Dry cycle time1) s ? mm 3.2 – 595 3.0 – 595 3.0 – 595 3.0 – 595

Injection unit 1670 2250 3400 5100

Screw diameter mm 55 60 65 55 65 75 65 75 85 75 85 95

Screw stroke mm 275 300 300 275 325 325 325 375 375 375 425 425

Screw L/D ratio 22 22 22 22

Theoretical shot volume cm3 653 848 995 653 1078 1436 1078 1657 2128 1657 2412 3012

Specific injection pressure bar 2343 1969 1678 2500 2070 1555 2500 2022 1574 2500 2110 1689

Max. screw speed min–1 315 318 221 186

Max. plasticizing rate (PS)2) g/s 52 57 62 59 88 133 62 94 131 79 112 144

Max. screw torque Nm 1940 2500 2625 2625 3000 3780 3780 4000 6300 6300

Nozzle stroke/contact force mm/kN 500/100 850/129 850/129 950/129

Injection rate into air cm3

/s 299 357 417 303 423 563 325 433 556 452 581 725

Injection rate into air with

twin pump (option) cm3

/s 388 462 542 424 592 788 455 606 778 581 746 932

Injection rate into air with

hydraulic accumulator (option) cm3

/s 686 816 958 726 1014 1351 1040 1385 1779 1291 1659 2072

Barrel heating power kW 22.6 23.6 27 22.6 27 32.7 27 32.7 37.3 32.7 37.3 41.9

Number of heating zones 5 6 6 6 6 7

Energy efficiency class3) 5+ 6+ 7+ 5+ 6+ 8+ 6+ 7+ 8+ 7+ 7+ 8+

Drive

Oil tank volume l 800 800 800 1100

Electrical power supply

without/with Europackage kVA 101/130 106/135 106/135 136/165

Emission sound pressure level4)

servo dB(A) 68 68 68 68

Weights, dimensions

Net weight clamping unit kg 16500

Net weight (exclusive oil)

injection unit kg 7000 7500 7500 9000

Length x width x height5) m 7.1 x 2.6 x 2.5 7.1 x 2.6 x 2.5 7.4 x 2.6 x 2.5 7.9 x 2.6 x 2.5

Max. mold weight6) kg 8000

Min. mold dimension mm x mm 500 x 500

1) theoretical according to EUROMAP 6 2) according to WITTMANN BATTENFELD norm

3) calculated according to EUROMAP 60.1 (Cycle I) 4) according to ?NORM EN 201:2010 annex K

5) length with medium screw diameter in rearmost operating position 6) max. 2/3 on clamping platen

17

Wittmann Batteneld

A-2542 Kottingbrunn SCHLIESSSEITE MACROXL4500_STD

Freigegeben Hauptdokument

D14

22.07.2014

23.08.2023

Jaitner

1 - 1 1:35

Kornfeld

Teilenummer Version

Dokumentstatus Dokumentverwendung

Blatt Ma?stab

Benennung

Geprüft

Erstellt

Zeichnungsnummer

URHEBERSCHUTZ nach ISO 16016

A-A B-B

500

500

50,8

76,2

203,2

355,6

280

350

490

560

630

50,8 76,2 203,2 355,6 280 350 420 490 560

M20-`40

(132x)

O33-` (8x)

O53-` (8x)

354 1640 576

1266

790

500

71 - 81

1470

400 400

21772477

2490

2588

1010 O 130

1438

M16-`32

cO50-`40

(2x)

826 1288

2145

860

420 420

560 560

35175

EUROMAP 18-E14

M20-`40 (8x)

450

900

1650

1200

203

24 M -`46

200 H7 O 1470

R 35

30

200 H7 O

295

1555 1140

645

3875

250

A

A

B

B

1293 1086

420

140

140

1975

2147

555

18

Weitergabe sowie Vervielf?ltigung ist verboten, soweit nicht ausdrücklich von WB Wittmann Group Holding GmbH gestattet. Alle Rechte, sowie ?nderungen vorbehalten. H

L B

DATA MacroPower 500/550

W

Clamping unit MacroPower 500 MacroPower 550

Clamping force kN 5000 5500

Distance between tie bars mm x mm 1000 x 850

Mold height (min.) mm 450

Mold height (max.) mm 900

Opening stroke/opening force mm/kN 1200/211

Maximum daylight mm 1650

Ejector stroke/ejector force mm/kN 250/81

Dry cycle time1) s ? mm 3.2 – 595 3.0 – 595 3.0 – 595 3.0 – 595 3.0 – 595

Injection unit 1670 2250 3400 5100 8800

Screw diameter mm 55 60 65 55 65 75 65 75 85 75 85 95 95 105 120

Screw stroke mm 275 300 300 275 325 325 325 375 375 375 425 425 475 525 525

Screw L/D ratio 22 22 22 22 22

Theoretical shot volume cm3 653 848 995 653 1078 1436 1078 1657 2128 1657 2412 3012 3367 4545 5937

Specific injection pressure bar 2343 1969 1678 2500 2070 1555 2500 2022 1574 2500 2110 1689 2359 1931 1479

Max. screw speed min–1 315 318 221 186 159 159 149

Max. plasticizing rate (PS)2) g/s 52 57 62 59 88 133 62 94 131 79 112 144 123 144 194

Max. screw torque Nm 1940 2500 2625 2625 3000 3780 3780 4000 6300 6300 8400 8400 9200

Nozzle stroke/contact force mm/kN 500/100 850/129 850/129 950/129 950/129

Injection rate into air cm3

/s 299 357 417 303 423 563 325 433 556 452 581 725 593 725 947

Injection rate into air with

twin pump (option) cm3

/s 388 462 542 424 592 788 455 606 778 581 746 932 742 906 1183

Injection rate into air with

hydraulic accumulator (option) cm3

/s 686 816 958 726 1014 1351 1040 1385 1779 1291 1659 2072 1483 1812 2367

Barrel heating power kW 22.6 23.6 27 22.6 27 32.7 27 32.7 37.3 32.7 37.3 41.9 49.7 53.9 62.4

Number of heating zones 5 6 6 6 6 7 7

Energy efficiency class3) 5+ 6+ 7+ 5+ 6+ 8+ 6+ 7+ 8+ 7+ 7+ 8+ 8+ 8+ 9+

Drive

Oil tank volume l 800 800 800 1100 1100

Electrical power supply

without/with Europackage kVA 101/130 106/135 106/135 136/165 175/204

Emission sound pressure level4)

servo dB(A) 68 68 68 68 70

Weights, dimensions

Net weight clamping unit kg 17000

Net weight (exclusive oil)

injection unit kg 7000 7500 7500 9000 11500

Length x width x height5) m 7.1 x 2.6 x 2.5 7.1 x 2.6 x 2.5 7.4 x 2.6 x 2.5 7.9 x 2.6 x 2.5 8.8 x 2.6 x 2.5

Max. mold weight6) kg 8000

Min. mold dimension mm x mm 550 x 550 600 x 600

1) theoretical according to EUROMAP 6 2) according to WITTMANN BATTENFELD norm

3) calculated according to EUROMAP 60.1 (Cycle I) 4) according to ?NORM EN 201:2010 annex K

5) length with medium screw diameter in rearmost operating position 6) max. 2/3 on clamping platen

19

Wittmann Batteneld

A-2542 Kottingbrunn SCHLIESSSEITE MACRO5000_STD

Freigegeben Hauptdokument

D14 /5500

09.07.2014

23.08.2023

Jaitner

1 - 1 1:35

Kornfeld

Teilenummer Version

Dokumentstatus Dokumentverwendung

Blatt Ma?stab

Benennung

Geprüft

Erstellt

Zeichnungsnummer

URHEBERSCHUTZ nach ISO 16016

A-A B-B

550

[600]

550 [600]

50,8

76,2

203,2

355,6

280

350

490

560

630

50,8 76,2 203,2 355,6 280 350 420 490 560

M20-`40

(132x)

O33-` (8x)

O53-` (8x)

354 1640 576

1266

790

500

71 - 81

1470

400 400

21772477

2490

2588

1000

O 140

1438

M16-`32

cO50-`40

(2x)

826 1288

2145

850

420 420

560 560

35175

EUROMAP 18-E14

450 M20-`40 (8x)

900

1650

1200

325

24 M -`46

200 H7 O 1470

R 35

30

200 H7 O

295

1555 1140

645

3875

250

A

A

B

B

1293 1086

420

140

140

1975

2163

555

[Ma?e] für MacroPower 550

[Dimensions] MacroPower 550

20

Weitergabe sowie Vervielf?ltigung ist verboten, soweit nicht ausdrücklich von WB Wittmann Group Holding GmbH gestattet. Alle Rechte, sowie ?nderungen vorbehalten. H

L B

Weitergabe sowie Vervielf?ltigung dieses Dokumentes, Verwertung und Mitteilung seines Inhalts ist verboten, soweit nicht ausdrücklich von WB Wittmann Group GmbH gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patent-, Gebrauchsmuster- oder Geschmacksmustereintragung vorbehalten. Id: SD-AABF184 - Rev. a.3 Kornfeld - 23.08.2023, 10:02 Format A3

DATA MacroPower XL 550

W

Clamping unit MacroPower XL 550

Clamping force kN 5500

Distance between tie bars mm x mm 1120 x 970

Mold height (min.) mm 450

Mold height (max.) mm 950

Opening stroke/opening force mm/kN 1400/211

Maximum daylight mm 1850

Ejector stroke/ejector force mm/kN 250/81

Dry cycle time1) s ? mm 3.3 – 665 3.3 – 665 3.3 – 665 3.3 – 665

Injection unit 2250 3400 5100 8800

Screw diameter mm 55 65 75 65 75 85 75 85 95 95 105 120

Screw stroke mm 275 325 325 325 375 375 375 425 425 475 525 525

Screw L/D ratio 22 22 22 22

Theoretical shot volume cm3 653 1078 1436 1078 1657 2128 1657 2412 3012 3367 4545 5937

Specific injection pressure bar 2500 2070 1555 2500 2022 1574 2500 2110 1689 2359 1931 1479

Max. screw speed min–1 318 221 186 159 159 149

Max. plasticizing rate (PS)2) g/s 59 88 133 62 94 131 79 112 144 123 144 194

Max. screw torque Nm 2500 2625 2625 3000 3780 3780 4000 6300 6300 8400 8400 9200

Nozzle stroke/contact force mm/kN 850/129 850/129 950/129 950/129

Injection rate into air cm3

/s 303 423 563 325 433 556 452 581 725 593 725 947

Injection rate into air with

twin pump (option) cm3

/s 424 592 788 455 606 778 581 746 932 742 906 1183

Injection rate into air with

hydraulic accumulator (option) cm3

/s 726 1014 1351 1040 1385 1779 1291 1659 2072 1483 1812 2367

Barrel heating power kW 22.6 27 32.7 27 32.7 37.3 32.7 37.3 41.9 49.7 53.9 62.4

Number of heating zones 6 6 6 6 7 7

Energy efficiency class3) 5+ 6+ 8+ 6+ 7+ 8+ 7+ 7+ 8+ 8+ 8+ 9+

Drive

Oil tank volume l 800 800 1100 1100

Electrical power supply

without/with Europackage kVA 106/135 106/135 136/165 175/204

Emission sound pressure level4)

servo dB(A) 68 68 68 70

Weights, dimensions

Net weight clamping unit kg 19000

Net weight (exclusive oil)

injection unit kg 7500 7500 9000 11500

Length x width x height5) m 7.4 x 2.8 x 2.5 7.7 x 2.8 x 2.5 8.2 x 2.8 x 2.5 9.1 x 2.8 x 2.5

Max. mold weight6) kg 10000

Min. mold dimension mm x mm 600 x 600

1) theoretical according to EUROMAP 6 2) according to WITTMANN BATTENFELD norm

3) calculated according to EUROMAP 60.1 (Cycle I) 4) according to ?NORM EN 201:2010 annex K

5) length with medium screw diameter in rearmost operating position 6) max. 2/3 on clamping platen

21

Wittmann Batteneld

A-2542 Kottingbrunn SCHLIESSSEITE MACROXL5500_STD

Freigegeben Hauptdokument

D14

22.07.2014

23.08.2023

Jaitner

1 - 1 1:35

Kornfeld

Teilenummer Version

Dokumentstatus Dokumentverwendung

Blatt Ma?stab

Benennung

Geprüft

Erstellt

Zeichnungsnummer

URHEBERSCHUTZ nach ISO 16016

A-A

600 280

350

420

490

560

630

700

355,6

280 350 420 490 560 630 355,6

O53-` (8x)

O33-` (8x)

M20-`40

(160x)

203,2 440

930

1426

354 1820 576

B-B

1120

1607

M16- O140 `32

cO50-`40

(2x)

450 450 70 -82 439

1470

21772477

970 600

710 1520

1383 1177

2769

420

560

420

560

35 175

EUROMAP 18-E14

M20-`40 (8x)

325

450

950

1850

1400

M24 -`46

200 H7 O

200 H7 O 1470

30

1825 1140

4213 160

A

A

2670

B

B

2230

140

695

250

140

203,250,8 76,2

76,2

50,8

R 35

1975

2223

22

Weitergabe sowie Vervielf?ltigung dieses Dokumentes, Verwertung und Mitteilung seines Inhalts ist verboten, soweit nicht ausdrücklich von WB Wittmann Group GmbH gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patent-, Gebrauchsmuster- oder Geschmacksmustereintragung vorbehalten. Id: SD-AABE791 - Rev. a.7 Kornfeld - 23.08.2023, 09:21 Format A3

Weitergabe sowie Vervielf?ltigung ist verboten, soweit nicht ausdrücklich von WB Wittmann Group Holding GmbH gestattet. Alle Rechte, sowie ?nderungen vorbehalten. H

L B

DATA MacroPower 650/700

W

Clamping unit MacroPower 650 MacroPower 700

Clamping force kN 6500 7000

Distance between tie bars mm x mm 1100 x 950

Mold height (min.) mm 450

Mold height (max.) mm 950

Opening stroke/opening force mm/kN 1400/211

Maximum daylight mm 1850

Ejector stroke/ejector force mm/kN 250/81

Dry cycle time1) s ? mm 3.3 – 665 3.3 – 665 3.3 – 665 3.3 – 665

Injection unit 2250 3400 5100 8800

Screw diameter mm 55 65 75 65 75 85 75 85 95 95 105 120

Screw stroke mm 275 325 325 325 375 375 375 425 425 475 525 525

Screw L/D ratio 22 22 22 22

Theoretical shot volume cm3 653 1078 1436 1078 1657 2128 1657 2412 3012 3367 4545 5937

Specific injection pressure bar 2500 2070 1555 2500 2022 1574 2500 2110 1689 2359 1931 1479

Max. screw speed min–1 318 221 186 159 159 149

Max. plasticizing rate (PS)2) g/s 59 88 133 62 94 131 79 112 144 123 144 194

Max. screw torque Nm 2500 2625 2625 3000 3780 3780 4000 6300 6300 8400 8400 9200

Nozzle stroke/contact force mm/kN 850/129 850/129 950/129 950/129

Injection rate into air cm3

/s 303 423 563 325 433 556 452 581 725 593 725 947

Injection rate into air with

twin pump (option) cm3

/s 424 592 788 455 606 778 581 746 932 742 906 1183

Injection rate into air with

hydraulic accumulator (option) cm3

/s 726 1014 1351 1040 1385 1779 1291 1659 2072 1483 1812 2367

Barrel heating power kW 22.6 27 32.7 27 32.7 37.3 32.7 37.3 41.9 49.7 53.9 62.4

Number of heating zones 6 6 6 6 7 7

Energy efficiency class3) 5+ 6+ 8+ 6+ 7+ 8+ 7+ 7+ 8+ 8+ 8+ 9+

Drive

Oil tank volume l 800 800 1100 1100

Electrical power supply

without/with Europackage kVA 106/135 106/135 136/165 175/204

Emission sound pressure level4)

servo dB(A) 68 68 68 70

Weights, dimensions

Net weight clamping unit kg 19500

Net weight (exclusive oil)

injection unit kg 7500 7500 9000 11500

Length x width x height5) m 7.4 x 2.8 x 2.5 7.7 x 2.8 x 2.5 8.2 x 2.8 x 2.5 9.1 x 2.8 x 2.5

Max. mold weight6) kg 10000

Min. mold dimension mm x mm 650 x 650 700 x 700

1) theoretical according to EUROMAP 6 2) according to WITTMANN BATTENFELD norm

3) calculated according to EUROMAP 60.1 (Cycle I) 4) according to ?NORM EN 201:2010 annex K

5) length with medium screw diameter in rearmost operating position 6) max. 2/3 on clamping platen

23

Wittmann Batteneld

A-2542 Kottingbrunn SCHLIESSSEITE MACRO6500_STD

Freigegeben Hauptdokument

D14 /7000

09.07.2014

23.08.2023

Jaitner

1 - 1 1:35

Kornfeld

Teilenummer Version

Dokumentstatus Dokumentverwendung

Blatt Ma?stab

Benennung

Geprüft

Erstellt

Zeichnungsnummer

URHEBERSCHUTZ nach ISO 16016

A-A

650

[700] 280

350

420

490

560

630

700

355,6

280 350 420 490 560 630 355,6

O53-` (8x)

O33-` (8x)

M20-`40

(160x)

203,2 440

930

1426

354 1820 576

B-B

1100

1607

O160

M16-`32

cO50-`40

(2x)

450 450 70 -82 439

1470

21772477

950 650 [700]

710 1520

1383 1177

2769

420

560

420

560

35 175

EUROMAP 18-E14

M20-`40 (8x)

485

450

950

1850

1400

M24 -`48

200 H7 O

200 H7 O 1470

30

1825 1140

4213 160

A

A

2670

B

B

2230

140

695

250

140

203,250,8 76,2

76,2

50,8

R 35

1975

2252

[Ma?e] für MacroPower 700

[Dimensions] MacroPower 700

24

Weitergabe sowie Vervielf?ltigung ist verboten, soweit nicht ausdrücklich von WB Wittmann Group Holding GmbH gestattet. Alle Rechte, sowie ?nderungen vorbehalten. H

L B

Weitergabe sowie Vervielf?ltigung dieses Dokumentes, Verwertung und Mitteilung seines Inhalts ist verboten, soweit nicht ausdrücklich von WB Wittmann Group GmbH gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patent-, Gebrauchsmuster- oder Geschmacksmustereintragung vorbehalten. Id: SD-AABF183 - Rev. a.4 Kornfeld - 23.08.2023, 10:09 Format A3

DATA MacroPower XL 700

W

Clamping unit MacroPower XL 700

Clamping force kN 7000

Distance between tie bars mm x mm 1215 x 1015

Mold height (min.) mm 500

Mold height (max.) mm 1000

Opening stroke/opening force mm/kN 1600/330

Maximum daylight mm 2100

Ejector stroke/ejector force mm/kN 300/165

Dry cycle time1) s ? mm 3.6 – 700 3.6 – 700 3.6 – 700 3.6 – 700

Injection unit 2250 3400 5100 8800

Screw diameter mm 55 65 75 65 75 85 75 85 95 95 105 120

Screw stroke mm 275 325 325 325 375 375 375 425 425 475 525 525

Screw L/D ratio 22 22 22 22

Theoretical shot volume cm3 653 1078 1436 1078 1657 2128 1657 2412 3012 3367 4545 5937

Specific injection pressure bar 2500 2070 1555 2500 2022 1574 2500 2110 1689 2359 1931 1479

Max. screw speed min–1 446 309 186 159 159 149

Max. plasticizing rate (PS)2) g/s 79 112 175 86 131 183 79 112 144 123 144 194

Max. screw torque Nm 2500 2625 2625 3000 3780 3780 4000 6300 6300 8400 8400 9200

Nozzle stroke/contact force mm/kN 850/129 850/129 950/129 950/129

Injection rate into air cm3

/s 424 592 788 455 606 778 452 581 725 593 725 947

Injection rate into air with

twin pump (option) cm3

/s 545 761 1013 585 779 1001 581 746 932 742 906 1183

Injection rate into air with

hydraulic accumulator (option) cm3

/s 726 1014 1351 1040 1385 1779 1291 1659 2072 1483 1812 2367

Barrel heating power kW 22.6 27 32.7 27 32.7 37.3 32.7 37.3 41.9 49.7 53.9 62.4

Number of heating zones 6 6 6 6 7 7

Energy efficiency class3) 4+ 5+ 7+ 5+ 6+ 7+ 6+ 7+ 8+ 7+ 8+ 8+

Drive

Oil tank volume l 1100 1100 1100 1100

Electrical power supply

without/with Europackage kVA 130/160 130/160 136/165 175/204

Emission sound pressure level4)

servo dB(A) 68 68 68 70

Weights, dimensions

Net weight clamping unit kg 24500

Net weight (exclusive oil)

injection unit kg 8500 8500 9000 11500

Length x width x height5) m 8.7 x 3.0 x 2.7 8.7 x 3.0 x 2.7 8.7 x 3.0 x 2.7 9.6 x 3.0 x 2.7

Max. mold weight6) kg 12000

Min. mold dimension mm x mm 700 x 700

1) theoretical according to EUROMAP 6 2) according to WITTMANN BATTENFELD norm

3) calculated according to EUROMAP 60.1 (Cycle I) 4) according to ?NORM EN 201:2010 annex K

5) length with medium screw diameter in rearmost operating position 6) max. 2/3 on clamping platen

25

Wittmann Batteneld

A-2542 Kottingbrunn SCHLIESSSEITE MACROXL7000_STD

Freigegeben Hauptdokument

D14

22.07.2014

23.08.2023

Jaitner

1 - 1 1:35

Kornfeld

Teilenummer Version

Dokumentstatus Dokumentverwendung

Blatt Ma?stab

Benennung

Geprüft

Erstellt

Zeichnungsnummer

URHEBERSCHUTZ nach ISO 16016

A-A

700

700

B-B

280

420

560

700

50,8

76,2

203,2

355,6 M24-`48

(84x)

O33-` (8x)

O53-` (8x)

420560700

50,8 76,2 203,2 355,6

370

2009

1215

1015

1720

500 500

1550 695

1470

70 -82

M16-`32

cO50-`40

(2x)

573

500

830

300

4962

30

1470

24 M -`48

EUROMAP 18-E15

M24-`48 (12x)

280

2909

O 160

23272627

420

630

420

630

70 175

280

380

1500 1300

3009

2245 2180

A

A

B

B

140

250 H7 O

250 H7 O

R 35

140

2284

1000

2100

1600

1211 390 590

26

Weitergabe sowie Vervielf?ltigung ist verboten, soweit nicht ausdrücklich von WB Wittmann Group Holding GmbH gestattet. Alle Rechte, sowie ?nderungen vorbehalten. L B

H

DATA MacroPower 850/900

W

Clamping unit MacroPower 850 MacroPower 900

Clamping force kN 8500 9000

Distance between tie bars mm x mm 1200 x 1000

Mold height (min.) mm 500

Mold height (max.) mm 1000

Opening stroke/opening force mm/kN 1600/330

Maximum daylight mm 2100

Ejector stroke/ejector force mm/kN 300/165

Dry cycle time1) s ? mm 3.6 – 700 3.6 – 700 3.6 – 700 3.6 – 700 3.6 – 700

Injection unit 2250 3400 5100 8800 12800

Screw diameter mm 55 65 75 65 75 85 75 85 95 95 105 120 105 120 135

Screw stroke mm 275 325 325 325 375 375 375 425 425 475 525 525 525 600 600

Screw L/D ratio 22 22 22 22 22

Theoretical shot volume cm3 653 1078 1436 1078 1657 2128 1657 2412 3012 3367 4545 5937 4545 6786 8588

Specific injection pressure bar 2500 2070 1555 2500 2022 1574 2500 2110 1689 2359 1931 1479 2240 1878 1484

Max. screw speed min–1 446 309 186 159 159 149 143 143 127

Max. plasticizing rate (PS)2) g/s 79 112 175 86 131 183 79 112 144 123 144 194 160 187 210

Max. screw torque Nm 2500 2625 2625 3000 3780 3780 4000 6300 6300 8400 8400 9200 11500 11500 12500

Nozzle stroke/contact force mm/kN 850/129 850/129 950/129 950/129 950/141

Injection rate into air cm3

/s 424 592 788 455 606 778 452 581 725 593 725 947 703 918 1162

Injection rate into air with

twin pump (option) cm3

/s 545 761 1013 585 779 1001 581 746 932 742 906 1183 859 1122 1421

Injection rate into air with

hydraulic accumulator (option) cm3

/s 726 1014 1351 1040 1385 1779 1291 1659 2072 1483 1812 2367 1563 2041 2583

Barrel heating power kW 22.6 27 32.7 27 32.7 37.3 32.7 37.3 41.9 49.7 53.9 62.4 68 81 88

Number of heating zones 6 6 6 6 7 7 7

Energy efficiency class3) 4+ 5+ 7+ 5+ 6+ 7+ 6+ 7+ 8+ 7+ 8+ 8+ 7+ 8+ 9+

Drive

Oil tank volume l 1100 1100 1100 1100 1100

Electrical power supply

without/with Europackage kVA 130/160 130/160 136/165 175/204 222/251

Emission sound pressure level4)

servo dB(A) 68 68 68 70 70

Weights, dimensions

Net weight clamping unit kg 26500

Net weight (exclusive oil)

injection unit kg 8500 8500 9000 11500 15000

Length x width x height5) m 8.7 x 3.0 x 2.7 8.7 x 3.0 x 2.7 8.7 x 3.0 x 2.7 9.6 x 3.0 x 2.7 10.5 x 3.0 x 2.7

Max. mold weight6) kg 12000

Min. mold dimension mm x mm 750 x 750 800 x 800

1) theoretical according to EUROMAP 6 2) according to WITTMANN BATTENFELD norm

3) calculated according to EUROMAP 60.1 (Cycle I) 4) according to ?NORM EN 201:2010 annex K

5) length with medium screw diameter in rearmost operating position 6) max. 2/3 on clamping platen

27

Wittmann Batteneld

A-2542 Kottingbrunn SCHLIESSSEITE MACRO8500_STD

Freigegeben Hauptdokument

D14 /9000

10.07.2014

23.08.2023

Jaitner

1 - 1 1:35

Kornfeld

Teilenummer Version

Dokumentstatus Dokumentverwendung

Blatt Ma?stab

Benennung

Geprüft

Erstellt

Zeichnungsnummer

URHEBERSCHUTZ nach ISO 16016

A-A

750

[800]

750 [800]

B-B

280

420

560

700

50,8

76,2

203,2

355,6 M24-`48

(84x)

O33-` (8x)

O53-` (8x)

420560700

50,8 76,2 203,2 355,6

370

2009

1200

1000

1720

5001550 695

1470

70 -82

M16-`32

cO50-`40

(2x)

645

500

830

300

4962

30

1470

24 M -`48

EUROMAP 18- E15

M24-`48 (12x)

280

2909

O 175

23272627

420

630

420

630

70 175

280

380

1500 1300

3009

2245 2180

A

A

B

B

140

250 H7 O

250 H7 O

R 35

140

2302

1000

2100

1600

500

1211 390 590

[Ma?e] für MacroPower 900

[Dimensions] MacroPower 900

28

Weitergabe sowie Vervielf?ltigung dieses Dokumentes, Verwertung und Mitteilung seines Inhalts ist verboten, soweit nicht ausdrücklich von WB Wittmann Group GmbH gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patent-, Gebrauchsmuster- oder Geschmacksmustereintragung vorbehalten. Id: SD-AABE855 - Rev. a.6 Kornfeld - 23.08.2023, 10:14 Format A3

Weitergabe sowie Vervielf?ltigung ist verboten, soweit nicht ausdrücklich von WB Wittmann Group Holding GmbH gestattet. Alle Rechte, sowie ?nderungen vorbehalten. L B

H

DATA MacroPower XL 900

W

Clamping unit MacroPower XL 900

Clamping force kN 9000

Distance between tie bars mm x mm 1475 x 1125

Mold height (min.) mm 600

Mold height (max.) mm 1200

Opening stroke/opening force mm/kN 1800/330

Maximum daylight mm 2400

Ejector stroke/ejector force mm/kN 300/165

Dry cycle time1) s ? mm 4.0 – 770 4.0 – 770 4.0 – 770 4.0 – 770

Injection unit 3400 5100 8800 12800

Screw diameter mm 65 75 85 75 85 95 95 105 120 105 120 135

Screw stroke mm 325 375 375 375 425 425 475 525 525 525 600 600

Screw L/D ratio 22 22 22 22

Theoretical shot volume cm3 1078 1657 2128 1657 2412 3012 3367 4545 5937 4545 6786 8588

Specific injection pressure bar 2500 2022 1574 2500 2110 1689 2359 1931 1479 2240 1878 1484

Max. screw speed min–1 309 212 159 159 149 143 143 127

Max. plasticizing rate (PS)2) g/s 86 131 183 90 127 164 123 144 194 160 187 210

Max. screw torque Nm 3000 3780 3780 4000 6300 6300 8400 8400 9200 11500 11500 12500

Nozzle stroke/contact force mm/kN 850/129 950/129 950/129 950/141

Injection rate into air cm3

/s 455 606 778 452 581 725 593 725 947 703 918 1162

Injection rate into air with

twin pump (option) cm3

/s 585 779 1001 581 746 932 742 906 1183 859 1122 1421

Injection rate into air with

hydraulic accumulator (option) cm3

/s 1040 1385 1779 1291 1659 2072 1483 1812 2367 1563 2041 2583

Barrel heating power kW 27 32.7 37.3 32.7 37.3 41.9 49.7 53.9 62.4 68 81 88

Number of heating zones 6 6 6 7 7 7

Energy efficiency class3) 5+ 6+ 7+ 6+ 7+ 7+ 7+ 8+ 8+ 7+ 8+ 9+

Drive

Oil tank volume l 1100 1100 1100 1100

Electrical power supply

without/with Europackage kVA 130/160 158/188 179/209 222/251

Emission sound pressure level4)

servo dB(A) 68 70 70 70

Weights, dimensions

Net weight clamping unit kg 37000

Net weight (exclusive oil)

injection unit kg 9000 9500 11500 15000

Length x width x height5) m 9.2 x 3.4 x 2.7 9.2 x 3.4 x 2.7 10.1 x 3.4 x 2.7 11 x 3.4 x 2.7

Max. mold weight6) kg 19000

Min. mold dimension mm x mm 800 x 800

1) theoretical according to EUROMAP 6 2) according to WITTMANN BATTENFELD norm

3) calculated according to EUROMAP 60.1 (Cycle I) 4) according to ?NORM EN 201:2010 annex K

5) length with medium screw diameter in rearmost operating position 6) max. 2/3 on clamping platen

29

Wittmann Batteneld

A-2542 Kottingbrunn SCHLIESSSEITE MACROXL9000_STD

Freigegeben Hauptdokument

D14

10.07.2014

23.08.2023

Jaitner

1 - 1 1:35

Kornfeld

Teilenummer Version

Dokumentstatus Dokumentverwendung

Blatt Ma?stab

Benennung

Geprüft

Erstellt

Zeichnungsnummer

URHEBERSCHUTZ nach ISO 16016

A-A

800

B-B

420

560

700

840

280

355,6

508

127

76,2

420560700 355,6 508

2364

O53-` (16x)

M24-`48

(88x)

500

1477

800

745

70 -82

EUROMAP 18-E18

M24-`48 (12x)

250 H7 O

250 H7 O

1800

300

905

5360

30

1610

M16-`33

cO50-`40

(2x)

370

560

840

560

840

642

1475 O175

2002

1730 1125

1677

3364

380

1610

23272627

70

210350

3264

2475

B

B

A

A

600

1200

2400

R 35

2177

140

280

76,2 127

2504

24 M -`48

140 500

390 590 1466

30

Weitergabe sowie Vervielf?ltigung dieses Dokumentes, Verwertung und Mitteilung seines Inhalts ist verboten, soweit nicht ausdrücklich von WB Wittmann Group GmbH gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patent-, Gebrauchsmuster- oder Geschmacksmustereintragung vorbehalten. Id: SD-AABE783 - Rev. a.6 Kornfeld - 23.08.2023, 09:36 Format A3

Weitergabe sowie Vervielf?ltigung ist verboten, soweit nicht ausdrücklich von WB Wittmann Group Holding GmbH gestattet. Alle Rechte, sowie ?nderungen vorbehalten. L B

H

DATA MacroPower 1000/1100

W

Clamping unit MacroPower 1000 MacroPower 1100

Clamping force kN 10000 11000

Distance between tie bars mm x mm 1450 x 1100

Mold height (min.) mm 600

Mold height (max.) mm 1200

Opening stroke/opening force mm/kN 1800/330

Maximum daylight mm 2400

Ejector stroke/ejector force mm/kN 300/165

Dry cycle time1) s ? mm 4.0 – 770 4.0 – 770 4.0 – 770 4.0 – 770 4.0 – 770

Injection unit 3400 5100 8800 12800 16800

Screw diameter mm 65 75 85 75 85 95 95 105 120 105 120 135 120 135 150

Screw stroke mm 325 375 375 375 425 425 475 525 525 525 600 600 600 675 675

Screw L/D ratio 22 22 22 22 22

Theoretical shot volume cm3 1078 1657 2128 1657 2412 3012 3367 4545 5937 4545 6786 8588 6786 9662 11928

Specific injection pressure bar 2500 2022 1574 2500 2110 1689 2359 1932 1479 2240 1878 1484 2203 1741 1410

Max. screw speed min–1 309 212 159 159 149 143 143 127 125

Max. plasticizing rate (PS)2) g/s 86 131 183 90 127 164 123 144 194 160 187 210 170 210 260

Max. screw torque Nm 3000 3780 3780 4000 6300 6300 8400 8400 9200 11500 11500 12500 15750

Nozzle stroke/contact force mm/kN 850/129 950/129 950/129 950/141 1000/180

Injection rate into air cm3

/s 455 606 778 452 581 725 593 725 947 703 918 1162 936 1185 1463

Injection rate into air with

twin pump (option) cm3

/s 585 779 1001 581 746 932 742 906 1183 859 1122 1421 1277 1616 1995

Injection rate into air with

hydraulic accumulator (option) cm3

/s 1040 1385 1779 1291 1659 2072 1483 1812 2367 1563 2041 2583 1702 2154 2660

Barrel heating power kW 27 32.7 37.3 32.7 37.3 41.9 49.7 53.9 62.4 68 81 88 87 100 110

Number of heating zones 6 6 6 7 7 7 7

Energy efficiency class3) 5+ 6+ 7+ 6+ 7+ 7+ 7+ 8+ 8+ 7+ 8+ 9+ 8+ 8+ 9+

Drive

Oil tank volume l 1100 1100 1100 1100 1600

Electrical power supply

without/with Europackage kVA 130/160 158/188 179/209 222/251 269/299

Emission sound pressure level4)

servo dB(A) 68 70 70 70 72

Weights, dimensions

Net weight clamping unit kg 39000

Net weight (exclusive oil)

injection unit kg 9000 9500 11500 15000 20000

Length x width x height5) m 9.2 x 3.4 x 2.7 9.2 x 3.4 x 2.7 10.1 x 3.4 x 2.7 10.6 x 3.4 x 2.7 11.8 x 3.4 x 2.7

Max. mold weight6) kg 19000

Min. mold dimension mm x mm 800 x 800 900 x 900

1) theoretical according to EUROMAP 6 2) according to WITTMANN BATTENFELD norm

3) calculated according to EUROMAP 60.1 (Cycle I) 4) according to ?NORM EN 201:2010 annex K

5) length with medium screw diameter in rearmost operating position 6) max. 2/3 on clamping platen

31

Wittmann Batteneld

A-2542 Kottingbrunn SCHLIESSSEITE MACRO10000_STD

Freigegeben Hauptdokument

D14 /11000

09.07.2014

23.08.2023

Jaitner

1 - 1 1:35

Kornfeld

Teilenummer Version

Dokumentstatus Dokumentverwendung

Blatt Ma?stab

Benennung

Geprüft

Erstellt

Zeichnungsnummer

URHEBERSCHUTZ nach ISO 16016

A-A

800

[900]

B-B

420

560

700

840

280

355,6

508

127

76,2

420560700 355,6 508

2364

O53-` (16x)

M24-`48

(88x)

500

1477

800 [900]

745

70 -82

EUROMAP 18-E18

M24-`48 (12x)

250 H7 O

250 H7 O

1800

24 M -`48 300

905

5360

30

1610

M16-`32

cO50-`40

(2x)

370

560

840

560

840

650

1450 O200

2002

1730 1100

1677

3364

380

1610

23272627

70

210350

3264

2475

B

B

A

A

600

1200

2400

R 35

2177

140

140280 76,2 127

2539

500

1466 390 590

[Ma?e] für MacroPower 1100

[Dimensions] MacroPower 1000

32

Weitergabe sowie Vervielf?ltigung ist verboten, soweit nicht ausdrücklich von WB Wittmann Group Holding GmbH gestattet. Alle Rechte, sowie ?nderungen vorbehalten. L B

H

DATA MacroPower 1300/1500

W

Clamping unit MacroPower 1300 MacroPower 1500

Clamping force kN 13000 15000

Distance between tie bars mm x mm 1600 x 1250

Mold height (min.) mm 700

Mold height (max.) mm 1400

Opening stroke/opening force mm/kN 2200/475 2400/475

Maximum daylight mm 2900 3100

Ejector stroke/ejector force mm/kN 300/200

Dry cycle time1) s ? mm 4.5 – 875 4.5 – 875 4.3 – 875 4.3 – 875 4.3 – 875

Injection unit 5100 8800 12800 16800 23300

Screw diameter mm 75 85 95 95 105 120 105 120 135 120 135 150 135 150 165

Screw stroke mm 375 425 425 475 525 525 525 600 600 600 675 675 675 750 775

Screw L/D ratio 22 22 22 22 22

Theoretical shot volume cm3 1657 2412 3012 3367 4545 5937 4545 6786 8588 6786 9662 11928 9662 13253 16571

Specific injection pressure bar 2500 2110 1689 2359 1931 1479 2240 1878 1484 2203 1741 1410 1981 1707 1410

Max. screw speed min–1 212 159 159 149 143 143 127 125 125 125 97

Max. plasticizing rate (PS)2) g/s 90 127 164 123 144 194 160 187 210 170 210 260 210 260 260

Max. screw torque Nm 4000 6300 6300 8400 8400 9200 11500 11500 12500 15750 17500 17500 22500

Nozzle stroke/contact force mm/kN 950/129 950/129 950/141 1000/180 1000/200

Injection rate into air cm3

/s 452 581 725 593 725 947 703 918 1162 936 1185 1463 1187 1465 1772

Injection rate into air with

twin pump (option) cm3

/s 581 746 932 742 906 1183 859 1122 1421 1277 1616 1995 1483 1831 2216

Injection rate into air with

hydraulic accumulator (option) cm3

/s 1291 1659 2072 1483 1812 2367 1563 2041 2583 1702 2154 2660 3362 4150 5022

Barrel heating power kW 32.7 37.3 41.9 49.7 53.9 62.4 68 81 88 87 100 110 100 110 120

Number of heating zones 6 6 7 7 7 7 7 7 8

Energy efficiency class3) 5+ 6+ 7+ 7+ 8+ 8+ 7+ 8+ 9+ 7+ 8+ 9+ 8+ 9+ 9+

Drive

Oil tank volume l 1100 1100 1100 1600 1600

Electrical power supply

without/with Europackage kVA 158/188 179/209 269/299 290/320 320/350

Emission sound pressure level4)

servo dB(A) 70 70 70 72 72

Weights, dimensions

Net weight clamping unit kg 54000 55000

Net weight (exclusive oil)

injection unit kg 9500 11500 15000 20000 21500

Length x width x height5) m 10.2 x 3.7 x 3.0 11.1 x 3.7 x 3.0 11.6 x 3.7 x 3.0 12.8 x 3.7 x 3.0 13.1 x 3.7 x 3.0

Max. mold weight6) kg 30000

Min. mold dimension mm x mm 900 x 900 1000 x 1000

1) theoretical according to EUROMAP 6 2) according to WITTMANN BATTENFELD norm

3) calculated according to EUROMAP 60.1 (Cycle I) 4) according to ?NORM EN 201:2010 annex K

5) length with medium screw diameter in rearmost operating position 6) max. 2/3 on clamping platen

33

Wittmann Batteneld

A-2542 Kottingbrunn SCHLIESSSEITE MACRO13000_STD

Freigegeben Hauptdokument

D14 /15000

Jaitner

1 - 1 1:50

Kornfel Teilenummer Version

Dokumentstatus Dokumentverwendung

Blatt Ma?stab

Benennung

Geprüft

Erstellt

Zeichnungsnummer

URHEBERSCHUTZ nach ISO 16016

A-A B-B

508

660,4

420

560

700

840

980

508 660,4

420 560 700 840 203,2

355,6

203,2

127

76,2417

2694

900

[1000]

900 [1000]

1600

1250 1874

2910

923

67-85 500

18602367

3267

O 245

2174

300

1020

M36`60

6550

[6750]

250 H7

O250 H7

O

2900

[3100]

700

1400

810

[1010]

2200

[2400]

700

980

700

980

70 210 350

EUROMAP 18-E19

M24-`48 (12x)

M24-`48

(96x)

O55-`

(24x)

M16-`32

cO50-`40

(2x)

390 590 1842 1642

3694

A

A 30

B

B

1860

3594

420

2217

140280 127 76,2 355,6

280

140

R 35

[Ma?e] für MacroPower 1500

2932

500

1726

[Dimensions] MacroPower 1500

34

Weitergabe sowie Vervielf?ltigung ist verboten, soweit nicht ausdrücklich von WB Wittmann Group Holding GmbH gestattet. Alle Rechte, sowie ?nderungen vorbehalten. L B

H

DATA MacroPower 1600

W

Clamping unit MacroPower 1600

Clamping force kN 16000

Distance between tie bars mm x mm 1600 x 1250

Mold height (min.) mm 800

Mold height (max.) mm 1500

Opening stroke/opening force mm/kN 2400/475

Maximum daylight mm 3200

Ejector stroke/ejector force mm/kN 300/200

Dry cycle time1) s ? mm 4.5 – 875 4.5 – 875 4.3 – 875 4.3 – 875 4.3 – 875

Injection unit 5100 8800 12800 16800 23300

Screw diameter mm 75 85 95 95 105 120 105 120 135 120 135 150 135 150 165

Screw stroke mm 375 425 425 475 525 525 525 600 600 600 675 675 675 750 775

Screw L/D ratio 22 22 22 22 22

Theoretical shot volume cm3 1657 2412 3012 3367 4545 5937 4545 6786 8588 6786 9662 11928 9662 13253 16571

Specific injection pressure bar 2500 2110 1689 2359 1931 1479 2240 1878 1484 2203 1741 1410 1981 1707 1410

Max. screw speed min–1 212 159 159 149 143 143 127 125 125 125 97

Max. plasticizing rate (PS)2) g/s 90 127 164 123 144 194 160 187 210 170 210 260 210 260 260

Max. screw torque Nm 4000 6300 6300 8400 8400 9200 11500 11500 12500 15750 17500 17500 22500

Nozzle stroke/contact force mm/kN 950/129 950/129 950/141 1000/180 1000/200

Injection rate into air cm3

/s 452 581 725 593 725 947 703 918 1162 936 1185 1463 1187 1465 1772

Injection rate into air with

twin pump (option) cm3

/s 581 746 932 742 906 1183 859 1122 1421 1277 1616 1995 1483 1831 2216

Injection rate into air with

hydraulic accumulator (option) cm3

/s 1291 1659 2072 1483 1812 2367 1563 2041 2583 1702 2154 2660 3362 4150 5022

Barrel heating power kW 32.7 37.3 41.9 49.7 53.9 62.4 68 81 88 87 100 110 100 110 120

Number of heating zones 6 6 7 7 7 7 7 7 8

Energy efficiency class3) 5+ 6+ 7+ 7+ 8+ 8+ 7+ 8+ 9+ 7+ 8+ 9+ 8+ 9+ 9+

Drive

Oil tank volume l 1100 1100 1100 1600 1600

Electrical power supply

without/with Europackage kVA 158/188 179/209 269/299 290/320 320/350

Emission sound pressure level4)

servo dB(A) 70 70 70 72 72

Weights, dimensions

Net weight clamping unit kg 60000

Net weight (exclusive oil)

injection unit kg 9500 11500 15000 20000 21500

Length x width x height5) m 10.6 x 3.7 x 3.0 11.5 x 3.7 x 3.0 12 x 3.7 x 3.0 13.2 x 3.7 x 3.0 13.5 x 3.7 x 3.0

Max. mold weight6) kg 30000

Min. mold dimension mm x mm 1000 x 1000

1) theoretical according to EUROMAP 6 2) according to WITTMANN BATTENFELD norm

3) calculated according to EUROMAP 60.1 (Cycle I) 4) according to ?NORM EN 201:2010 annex K

5) length with medium screw diameter in rearmost operating position 6) max. 2/3 on clamping platen

35

Wittmann Batteneld

A-2542 Kottingbrunn SCHLIESSSEITE MACRO16000_STD

Freigegeben Hauptdokument

D14

Jaitner

1 - 1 1:50

Kornfeld

Teilenummer Version

Dokumentstatus Dokumentverwendung

Blatt Ma?stab

Benennung

Geprüft

Erstellt

Zeichnungsnummer

URHEBERSCHUTZ nach ISO 16016

A-A B-B

508

660,4

420

560

700

840

980

508 660,4

420 560 700 840 355,6

140

203,2127

355,6

203,2

127

76,2

2694

1000

1000

1600

1868 1250

2910

926 420 67-85 500 500

18602367

3267

O 245

2168

300 30

1070

M36`60

6950

250 H7 O

250 H7 O

3200

800

1500

960

2400

700

980

700

980

120 260 400

EUROMAP 18-E19

M24-`48 (12x)

M24-`48

(96x)

O55-`

(24x)

M16-`32

cO50-`40

(2x)

390 590

3594

3694

1842 1642

1860

A

A

B

B

140

280

76,2

R 35

2932

2217

280

417

1726

36

Weitergabe sowie Vervielf?ltigung ist verboten, soweit nicht ausdrücklich von WB Wittmann Group Holding GmbH gestattet. Alle Rechte, sowie ?nderungen vorbehalten. L

H

B

DATA MacroPower 1800/2200

W

Clamping unit MacroPower 1800 MacroPower 2200

Clamping force kN 18000 22000

Distance between tie bars mm x mm 1850 x 1600

Mold height (min.) mm 800

Mold height (max.) mm 1600 1800

Opening stroke/opening force mm/kN 2600/614 2800/614

Maximum daylight mm 3400 3600

Ejector stroke/ejector force mm/kN 300/200

Dry cycle time1) s ? mm 5.5 – 1120 5.5 – 1120 5.5 – 1120 5.5 – 1120

Injection unit 12800 16800 23300 33000

Screw diameter mm 105 120 135 120 135 150 135 150 165 150 165 180

Screw stroke mm 525 600 600 600 675 675 675 750 775 750 825 875

Screw L/D ratio 22 22 22 22

Theoretical shot volume cm3 4545 6786 8588 6786 9662 11928 9662 13253 16571 13253 17640 22266

Specific injection pressure bar 2240 1878 1484 2203 1741 1410 1981 1707 1410 2006 1749 1469

Max. screw speed min–1 143 143 127 125 125 125 97 96 96 80

Max. plasticizing rate (PS)2) g/s 160 187 210 170 210 260 210 260 260 210 260 260

Max. screw torque Nm 11500 11500 12500 15750 17500 17500 22500 25000 25000 30000

Nozzle stroke/contact force mm/kN 950/141 1000/180 1000/200 1000/200

Injection rate into air cm3

/s 859 1122 1421 936 1185 1463 1187 1465 1772 1462 1769 2105

Injection rate into air with

twin pump (option) cm3

/s 1016 1327 1679 1277 1616 1995 1582 1953 2363 ? ? ?

Injection rate into air with

hydraulic accumulator (option) cm3

/s 1563 2041 2583 1702 2154 2660 3362 4150 5022 3107 3759 4474

Barrel heating power kW 68 81 88 87 100 110 100 110 120 115 125 140

Number of heating zones 7 7 7 7 8 7 8 8

Energy efficiency class3) 7+ 8+ 9+ 7+ 8+ 9+ 8+ 9+ 9+ 8+ 9+ 9+

Drive

Oil tank volume l 2000 2000 2000 2000

Electrical power supply

without/with Europackage kVA 330/360 350/380 350/380 380/410

Emission sound pressure level4)

servo dB(A) 72 72 72 72

Weights, dimensions

Net weight clamping unit kg 90000 91000

Net weight (exclusive oil)

injection unit kg 18000 21000 22500 30000

Length x width x height5) m 12.8 x 4.4 x 3.3 13.9 x 4.4 x 3.3 14.2 x 4.4 x 3.3 14.8 x 4.4 x 3.3

Max. mold weight6) kg 45000

Min. mold dimension mm x mm 1100 x 1100 1400 x 1400

1) theoretical according to EUROMAP 6 2) according to WITTMANN BATTENFELD norm

3) calculated according to EUROMAP 60.1 (Cycle I) 4) according to ?NORM EN 201:2010 annex K

5) length with medium screw diameter in rearmost operating position 6) max. 2/3 on clamping platen

37

A-A B-B 410 3574 410

508

660,4

420

700

840

980

1120

508 660,4

420560700840980

280

M30-`60

(92x)

O55-` (24x)

817

2370

2287 1600 1100 [1400]

3278

1850

1100

[1400]

O275

2484

M16-`73

cO50-`40

470

19602367 2406

76 - 85

2420

2102 2102

4360

4410

500 500

3690

470

840 840

1120 1120 70210 350

EUROMAP 18-E20

M24-`48 (12x)

[Ma?e] für MacroPower 2200

140

355,6

140280

203,2 355,6

76,2 127

1960

3278

1200

300

7657

30

800

1600

[1800] 2600

[2800]

3400

[3600]

965

M36`60

315 H7 O

315 H7 O R 35

A

A

B

B

203,2

127

76,2

[Dimensions] MacroPower 2200

38

Gs Gm Gd

xs xd

MOLD DIMENSIONS

? Overview mold weights

The MacroPower series is laid out for the following maximum mold weights and/or mold torques. If the maximum

weight or maximum torque is exceeded, an additional

mold support will be necessary. Whenever the values are

exceeded, WITTMANN BATTENFELD must be consulted.

Wm = 2/3 x W

Tm = Ws x max. mold h./3

Wf = 1/2 x W

Tf = Wf x max. mold h./4

Wc = 2/5 x W

Wmax. = W + Wc

? Mold torque calculation examples

MacroPower 850 t clamping force

Mold weight W = 11 t

Mold weight clamping side Wm = 7 t

Distance to center of gravity xm = 0.3 m

Mold weight on fixed platen side Wf = 4 t

Distance to center of gravity xf = 0.2 m

Tm = 7 t x 0.3 m = 2.1 tm

Tf = 4 t x 0.2 m = 0.8 tm

All values within specifications, no additional support required.

MacroPower 850 t clamping force

Mold weight W = 11 t

Mold weight clamping side Wm = 8 t

Distance to center of gravity xm = 0.4 m

Mold weight on fixed platen side Wf = 3 t

Distance to center of gravity xf = 0.2 m

Tm = 8 t x 0.4 m = 3.2 tm

Tf = 3 t x 0.2 m = 0.6 tm

Value Tm exceeds specification, additional support required.

xm xf

Wm Wc Wf

Machine Moveable platen Fixed platen Center platen

Clamping Unit max. mold

weight

max.

mold height

max.

weight

max.

torque

max.

weight

max.

torque

max.

weight

max.

total weight

W (t) (mm) Wm (t) Tm (tm) Wf (t) Tf (tm) Wc (t) Wmax (t)

400, 450 6.5 850 4.3 1.2 3.3 0.7 2.6 9.1

XL 450, 500, 550 8 900 5.3 1.6 4.0 0.9 3.2 11.2

XL 550, 650, 700 10 950 6.7 2.1 5.0 1.2 4.0 14.0

XL 700, 850, 900 12 1000 8.0 2.7 6.0 1.5 4.8 16.8

XL 900, 1000, 1100 19 1200 12.7 5.1 9.5 2.9 7.6 26.6

1300, 1500, 1600 30 1400 20.0 9.3 15.0 5.3 12.0 42.0

1800, 2200 45 1600 30.0 16.0 22.5 9.0 18.0 63.0

39

REDUCTIONS IN CLAMPING FORCE

? Reductions in clamping force for smaller molds

The MacroPower machine series is laid out for minimum

mold dimensions as indicated in the technical specifications.

Down to the minimum mold size specified, the machine’s

clamping force can be fully utilized. When smaller molds are

used, the clamping force must be reduced, depending on the

mold dimensions, according to the overview below. The mold

size used must not fall below the minimum mold dimensions

specified in the chart.

? Example of clamping force reduction (chart)

MacroPower 900 t clamping force, mold dimensions 700 mm

x 800 mm (smaller dimension is relevant). A mold dimension

of 700 mm leads to a reduced maximum clamping force of

800 t.

? Mold parallelism

The MacroPower is equipped with high-precision linear guides

on the moving platen and therefore guided with extreme

accuracy and parallelism across the entire stroke.

Its platen parallelism is within half of EUROMAP 9 tolerance.

For correct operation, the maximum parallelism of 0.2 mm

with minimum mold dimensions must not be exceeded.

PLEASE NOTE:

The molds must be inserted symmetrically to both axes of the

clamping platens!

Reductions in clamping force for smaller molds MacroPower

Clamping force [t]

Minimum mold dimension [mm]

40

STANDARD

Base machine

Drop – voltage 230/400 V/3p+N-TN/TT, 50 Hz

Painting RAL 7047 tele grey 4 / RAL 7016 anthracite / RAL 3004 crimson

Water cooling system with servo electric controlled membrane valves,

air cooling system

Two-piece machine frame, clamping unit/injection unit

Ejection area - ejection shaft cover according to EN ISO 20430

Test-run with hydraulic oil HLP32 zinc free according to DIN 51524 T2/

purity level 17/15/12 according to ISO 4406 (Attention: oils is not

included in delivery), lubricants according to H2-quality

Printed operating manual incl. user manual on USB flash drive in any EU

language acc. to definition of country incl. type examination certificate

TüV Austria in German incl. protocol: electrical safety acc. to EN 60204-1

Injection moulding machine according to machinery directive

2006/42/EG incl. declaration of conformity and CE-marking

Hydraulics/Pneumatics

Drive unit S1 with speed controlled servo motor for hydraulic pump incl.

Additional pump for core pull movement, parallel ejection

Hydraulics with oil cooler controlled in water inlet of cooling, oil level

Bypass oil filtration by fine flow filter with electrical clogging indicator

Oil preheating of hydraulic drive

Lock-up valve with supervision for suction pipe

Oil tank with connections for external oil filtration

Hydraulic pressure displayed

Clamping unit

Clamping force adjustable via touchscreen

Clamping force and closing and opening forces adjustable

Mold safety program

Moving platen supported by positioned linear guides

Mold platen according to EUROMAP 2, clamping surface metallic

bright, rest painted

Fixing holes for robot on fixed platen as per EUROMAP 18

Hydraulic multi stroke ejector

Scanner in the mold area for protection against unauthorized access

(from MacroPower XL 700)

Injection unit

Hydraulic screw drive

Injection, holding and back pressure controlled via servo valve with

defined nozzle contact pressure

Plasticizing unit AK+ for thermoset processing, 3-zone universal screw,

quick acting check valve (3 parts), heater bands up to 350 °C without

insulation (insulation from injection unit 12800 standard)

Thermocouple failure monitor

Maximum temperature supervision

Defined nozzle carriage pressure

Plug-in ceramic heater bands

Temperature control of feed throat integrated

Linear guides in standard design, position sensor with non-contact stroke transducer

Selectable barrel stand-by temperature

Decompression before and/or after metering

Physical units – bar, ccm, mm/s etc.

Screw protection

Auxiliary screw speed indication

Linear interpolation of holding pressure set values

Bar chart for barrel temperature with set value and actual value display

Selectable injection pressure limitation

Changeover from injection to holding pressure depending on stroke, time and pressure

Open nozzle R35

Splash guard and barrel covering in standard execution according to EN

201, L/D 22 protected via transponder switch

Up to injection unit 5100 material hopper 6 litres (MH206) for automatical

material feed, sliding device with shut-off function for material with sliding

guide, From injection unit 8800 slide device without material hopper

Electrics

AmbiLED-status indicator

Switch cabinet cooling – circulation fan for environment temp. to 30 °C

Emergency stop switch button in control panel and on non operator side

USB connection on control unit for printer or network

1 Ethernet interface (switch cabinet)

Integration package Wittmann 4.0 BASE consisting of: Router for integration respectively protection of injection moulding cell in production

network

Control system

Control system Unilog B8 – 21,5'' multi-touch screen (full HD)

Control panel with selectable haptic keys

Clamp force display and supervision

Software for operating hours counter

Closing/Opening – 5 profile steps

Ejection forward/back and Nozzle forward/back – 3 profile steps

Injection/Holding pressure – 10 profile steps

Screw speed/Back pressure – 6 profile steps

Parts counter with good/bad part evaluation

Purging program through open mold

Stroke zero offset settings

Start-up program

Switchover to holding pressure MASTER/SLAVE by injection time, screw

stroke/injection volume and injection pressure

Self-teaching temperature controller

Display of temperature inside electrical cabinet

Seven-day timer

Access authorization via RFID authorization system (1 x check card

IT-level-15, 1 x token customer level-30 and 1 x token customer service

level-20 included in delivery)

Freely configurable status bar

Physical, process-related units

Automatic dimming

Logbook with filter function

User programming system (APS)

Userpage

Note pad function and Hardcopy function

Cycle time analysis

Internal data storage via USB connection or network

Online language selection and Online selection of imperial or metric units

Operator manual incl. hydr., mech. and electr. schedules online

Time Monitoring

Basic Quality Monitoring (1 freely configurable network connection, quality table with 1000 storage depth, events protocol (logbook) for 1000

events, actual value graphics with 5 curves, 1 envelope curves monitoring)

Injection integral supervision

Metering integral supervision

Alarm message via e-mail

SmartEdit – sequence editor

QuickSetup – assistance program for initial parameter setting

Energy consumption monitoring for motors and heating

2 outputs and inputs, freely programmable

Safety gate

Covering injection side – maintenance door screwed together

Standardized safety gates, Perspex glass clear / frame RAL 3004

crimson

Monitored safety gate electrically controlled according to CE on front

and rear side

Maintenance-free safety gate locked by electromagnet

Safety gate free for mold change and handling by robot

Safety gate rear side lowered at the top of the upper tie-bar

Safety gate rear side to be opened to max. daylight for easy mold

change, from size 850 t

41

OPTIONS

Base machine

Special voltage

Handling package with open machine safety gate on non operator side

Non-standard mold height/opening stroke

Mounting of fast-stroking cylinder exchanged diagonally

Machine frame increased

Special paint

Hydraulics/Pneumatics

Drive unit with speed controlled servo motor for hydraulic pump incl.

Additional pump for core pull movement, parallel ejection, fast injection

and/or hydraulic mold shut-off nozzle

Injection parallel to clamp force build-up

Raw filter in water inlet of cooling incl. adapter with ball valve for oil

maintenance on oil tank

Hydraulic core pull for clamping plate/nozzle plate, interface according

to EUROMAP 13, incl. or without core pull pressure release

Pneum. core pull on clamping plate/nozzle plate

Hydraulic manifolds and pneumatic manifolds for one mold shut-off

nozzle or more

Air valves on nozzle plate/clamping plate

Compressed air pressure maintenance unit incl. 1 or more way pressure

regulation incl. directional exhaust valve with blocking function

Clamping unit

Support for middle plate or heavy molds

Mold platen according to SPI, JIS, T-slots

Automatic tie-bar retract device

Hydraulic ejector in reinforced execution

Ejector pressure/speed controlled by P/Q servo valve

Double check valve to keep ejector in end-position

Ejector cross according to EUROMAP/SPI/JIS

Mechanical or pneumatic ejector coupling

Ejector platen safety

Hydromechanical mold safety mechanism

Injection unit

Screw drive by A.C. servo-motor for parallel recovery during cycle

High torque hydraulic screw drive

Corrosion resistance injection unit

Plasticizing unit AK++ in high wear and corrosion resistant execution

Plasticizing unit AKCN in wear and corrosion resistant execution, for

processing PMMA and ABS and PC

Grooves in the feeding zone

Barrier section, screw with mixing section

Melt pressure transducer, melt temperature sensor

Heater bands up to 450 °C

Plasticizing unit in special execution for PVC, Cellmould

Barrel insulation (standard up from injection unit 12800)

Open nozzles in special execution

Needle type shut-off nozzle operated pneumatically or hydraulically

Pneumatic cross-bolt type shut-off nozzle

Open Airmould nozzle, pressure controlled

Barrel covering and splash guard in special execution

Vacuum package incl. vacuum pump

Material hopper in special design, sliding device with shut-off function

for material with linear guide with manually crank drive

Hopper magnet

Safety gate

Safety gate clearance operator side/rear side extended

Safety gate operator side electrically operated, standard from size

1000 t

Front side gate safety system for manual part removal incl. clearance of

ejector

Cooling and conditioning

Cooling water distributor with/without blow-off valve

Solenoid valve for cooling water distributor

Filter back flushable/water pressure supervision in inlet pipe

Distributor block on nozzle plate/clamping plate

Flowcon plus, integrated into control system

Electrics

Temperature control zones for hot runner

Acustic element integrated in signal lamp

Socket combination

Additional fan in electric switch cabinet for increased environment

temperature

Cabinet air conditioner

Interface for robot, conveyor belt, TCU, dosing unit, Airmould, mold

surveillance, production data logging system, RJG eDart, Priamus

BlueLine, danger zone boundary, ejection in mold middle plate, relay

signals, vacuum pump

Control system

Cavity pressure switchover

BNC sockets for injection process analysis

Expert Quality Monitoring (4 freely configurable network connections,

quality table with 10000 storage depth, events protocol (logbook) for

10000 events, actual value graphic with 16 curves, 4 envelope curves

monitoring, SPC charts, trend diagrams)

Mold identification

Special programs on customer request

HiQ Cushion – melt cushion control

HiQ Flow – injection integral control

HiQ Melt – monitoring of material quality

Software Tandemmould, multiple data sets

Energy consumption analysis

Injection compression and venting program

Special program ejection of cold slug

Additional output card/input card, freely programmable

Integration packages Wittmann 4.0

Additional equipment

Plinth for robot

Tool kit

Levelling pads

Lighting in mold space

Mold clamping systems in electrical or hydraulic execution

Integration package (robot, feeder, dosing unit, TCU, mold integration)

WITTMANN BATTENFELD web service during warranty period free of

charge

Remote control package

42

NOTES

43

MacroPower | 料號: BPK0000077 (中文) | 2024/09 | 持續(xù)改進 | 中國出版

www.wittmann-group.com威猛巴頓菲爾機械設備(上海)有限公司

中國上海外高橋保稅區(qū)富特東一路

438號6樓A2 200131

電話: +86 512 5749 3088

傳真: +86 512 5749 1919

郵箱: info@wittmann-group.cn

威猛工業(yè)自動化系統(tǒng)(昆山有限公司

江蘇省昆山市淀山湖鎮(zhèn)威猛路1號 215345

電話: +86 512 5748 3388

傳真: +86 512 5748 3399

郵箱: info@wittmann-group.cn

威猛巴頓菲爾科技(東莞)有限公司

廣東省東莞市南城街道科創(chuàng)路96號

聯(lián)科創(chuàng)研中心59棟 523882

電話: +86 769 2315 8188

傳真: +86 769 2315 8187

郵箱: info.dg@wittmann-group.cn

奧地利總部

WITTMANN

Technology GmbH

Lichtblaustrasse 10

1220 Vienna | Austria

Tel.: +43 1 250 39-0

info.at@wittmann-group.com

www.wittmann-group.com

威猛微信公眾號 微信視頻號 威猛抖音號