7 DO MORE
DO BETTER 8 DO MORE
DO BETTER
02 料
Sto
堆
c
管
kp
理
ile management
03 生
Ra
料
w
配
m
比
aterial proportioning
CB Omni can be used in conjunction with automated
process control software for raw mix proportioning. The
software calculates the material demand of the weighing
feeder and transmits it to the user's control system through the PLC interface or discrete analog signal of the
weighing feeder, so as to continuously provide the raw
material proportioning feeder with updated proportioning information to meet the chemical and quality objectives of the raw material mixture. The proportioning control algorithm minimizes the material cost and allows the
user to dene priorities among dierent control parameters, enabling real-time material management with
optimal proportioning.
在進(jìn)行生混料配比時(shí),CB Omni可以與自動(dòng)過(guò)程控
制軟件結(jié)合使用。由軟件計(jì)算出稱重給料機(jī)的需料量,
并通過(guò)稱重給料機(jī)可編程邏輯控制器(PLC)接口或離散模
擬信號(hào)傳輸?shù)接脩舻目刂葡到y(tǒng),達(dá)到向生料配比給料機(jī)
連續(xù)提供配比更新信息,以滿足生混料化學(xué)目標(biāo)和質(zhì)量
目標(biāo)。此配比控制算法使材料成本最小化,并允許用戶
在不同的控制參數(shù)之間定義優(yōu)先級(jí),實(shí)現(xiàn)了優(yōu)化配比實(shí)
時(shí)物料管理。
減少燒結(jié)礦波動(dòng),提高一級(jí)品率,為高爐提供質(zhì),量
穩(wěn)定的原料。
降低燒結(jié)返礦率,提高燒結(jié)機(jī)產(chǎn)量,進(jìn)而降低每噸燒,
結(jié)產(chǎn)量的凈成本。
減少實(shí)驗(yàn)室工作量,可在不產(chǎn)生額外成本的情況下,
在其他場(chǎng)所利用產(chǎn)能。
助力數(shù)據(jù)化、自動(dòng)化、智能化工廠建設(shè)。
Reduce the amount of work in the laboratory and use
the capacity elsewhere without incurring additional
costs.
Help the construction of digital, automated and intelligent factories.
Real time data will bring you the following benefits:
實(shí)時(shí)數(shù)據(jù)將為您帶來(lái)以下收益:
料堆管理軟件功能
Software function:
Reduces the uctuation of the sintered ore, improves
the rst-grade product rate, and provides raw materials
with stable quality and quantity for the blast furnace.
The sintering return nes rate is reduced, the output
of the sintering machine is improved, and then the net
cost of each ton of sintering output is reduced.
Applications that control the scheduling of mining and
haulage operations to achieve the required quality of the
workplace. In "Auto" mode, the process control software
adapts the 3 raw meal proportioning to the case where the
mined raw meal is stored in dierent silos, each of which
is equipped with a controllable feeder. The control software
transmits signals (PLC network, discrete analog signals, etc.)
through the user interface to automatically control the
proportion of materials to meet the quality requirements
of the premix pile.
控制開(kāi)采和運(yùn)輸作業(yè)調(diào)度來(lái)達(dá)到作業(yè)場(chǎng)所要求質(zhì)量的
應(yīng)用場(chǎng)合?!白詣?dòng)”模式下,過(guò)程控制軟件適 3 生料配比
用于所開(kāi)采生料存放在不同庫(kù)(每個(gè)庫(kù)都配有可控給料機(jī))
中的情況??刂栖浖ㄟ^(guò)用戶接口傳送信號(hào)(PLC網(wǎng)絡(luò)、離
散模擬信號(hào)等)來(lái)自動(dòng)控制物料的配比,以滿足預(yù)
混料堆的質(zhì)量要求。
Update the ratio on time
按指定時(shí)間間隔更新配比
有多種可行的生料配比時(shí),選擇成本最低的混料
When there are many feasible raw mix proportions, select the mix with the lowest cost.
Chemical compositionof raw materials
原料的成分(原料化學(xué)成分)
可根據(jù)連續(xù),還是分批料堆應(yīng)用來(lái)任選兩種模
式中一種進(jìn)行操作
Ither of two mode of operation may be selected depend on whether that application is continuous or batch pile.
物料的分析結(jié)果(由CB Omni確定)
Analysis results of materials (determined by CB
Omni)
提供每個(gè)料堆的成分,以供審核和評(píng)估
Provide the composition of each stockpile for
review and evaluation
質(zhì)量控制參數(shù)(LSF, IM,SM等)的目標(biāo)值
Target values for quality control parameters
(LSF, IM, SM, etc.)
生料配比
Raw meal ratio
Because the CB Omni works down stream, the size of the prehomogenization pile is reduced
The variation rate of the chemical composition of the kiln feed is reduced, so
that the fuel cost of the kiln is reduced
Power Cost Reduction in Clinker Grinding Cost
由于CB Omni是在下游工作,因此減小
了預(yù)均化料堆的大小
入窯料化學(xué)成分變異率下降,因此窯爐
燃料成本下降
熟料粉磨成本中的電力成本下降
窯爐中耐火磚的使用壽命延長(zhǎng)
旋風(fēng)分離器插拔頻率減少
不必在均化庫(kù)進(jìn)行預(yù)混料
均化庫(kù)規(guī)模減小
Prolonged service life of refractory
bricks in kiln
The insertion and extraction frequency
of the cyclone separator is reduced
It is not necessary to premix in the
homogenization silo
The size of the homogenization silo is
reduced
III
B Automaticbelt loadcompensation
自動(dòng)皮帶負(fù)荷補(bǔ)償
C Automatic diagnosis
自動(dòng)診斷
CB Omni在線分析儀獨(dú)特的自動(dòng)皮帶負(fù)荷補(bǔ)償
(ABLC)功能,確保分析儀精度在生產(chǎn)速度和皮帶負(fù)荷
變化范圍。當(dāng)生產(chǎn)工況變化造成皮帶物料量變化時(shí),
獨(dú)特的ABLC功能仍可保證分析儀的精確性。
The unique Automatic Belt Load Compensation (ABLC)
feature of the CB Omni On-Line Analyzer ensures analyzer accuracy over production speeds and belt load
variations. The unique ABLC function ensures the
accuracy of the analyzer even when the belt material
volume changes due to changes in production conditions.
CB Omni Fusion is equipped with powerful automatic
diagnostic software. Automated Diagnostics continuously monitors, logs, trends, and analyzes critical
system health parameters and compares the results