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在線分析儀_赫杰姆機(jī)電科技(西安)有限責(zé)任公司

發(fā)布時(shí)間:2022-1-12 | 雜志分類:工業(yè)機(jī)電
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在線分析儀_赫杰姆機(jī)電科技(西安)有限責(zé)任公司

屏蔽裝置中包含支持中子活化瞬發(fā)γ射線分析(PGNAA)所需的關(guān)鍵部件。皮帶回轉(zhuǎn)端在屏蔽裝置下方 (圖二),通過(guò)一根撓性電纜將屏蔽裝置接到電子單元,用于傳遞處理信號(hào)。The shielding device contains key components needed to support neutron activated insta ntaneous gamma ray analysis (PGNAA). The rotary end of the belt is below the shielding device (gure 2), and the shielding device is connected to an electronic unit through a exible cable for transmitting processing signals.分析儀組件標(biāo)準(zhǔn)參照樣品分析儀的電子外殼 操作員控制臺(tái)Operator consoleElectronic case of analyzerStandard reference sampleAnalyzer ... [收起]
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在線分析儀_赫杰姆機(jī)電科技(西安)有限責(zé)任公司
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第1頁(yè)

ON-LINE ANALYZER

在線分析儀

H

精確┃高頻控制┃實(shí)時(shí)檢測(cè)

LEANITIATIVE

科尼弗

LEANITIATIVE

地址:西安市經(jīng)濟(jì)技術(shù)開(kāi)發(fā)區(qū)鳳城二路天心大廈12層 科尼弗

電話 / Tel:+86(029)86184112 86184113

郵箱 / E-mail:webmaster@hajomech.com

Address:12 / F, Tianxin Building, Fengcheng 2nd Road,

Xi'an Economic and Technological Development Zone

AJOMECH Mechanical & Electrical Technology(Xi’an)Co.,Ltd

赫杰姆機(jī)電科技(西安)有限責(zé)任公司

PRECISION HIGH FREQUENCY CONTROL REAL-TIME DETECTION

第4頁(yè)

屏蔽裝置中包含支持中子活化瞬發(fā)γ射線分析

(PGNAA)所需的關(guān)鍵部件。皮帶回轉(zhuǎn)端在屏蔽裝置

下方 (圖二),通過(guò)一根撓性電纜將屏蔽裝置接到電

子單元,用于傳遞處理信號(hào)。

The shielding device contains key components needed to support neutron activated insta ntaneous

gamma ray analysis (PGNAA). The rotary end of the

belt is below the shielding device (gure 2), and the

shielding device is connected to an electronic unit

through a exible cable for transmitting processing signals.

分析儀組件

標(biāo)準(zhǔn)參照樣品

分析儀的電子外殼 操作員控制臺(tái)

Operator console

Electronic case of analyzer

Standard reference sample

Analyzer components

Cable interface

屏蔽裝置上部

屏蔽裝

置中部

Upper part of

shielding device

Middle of

shielding

device

屏蔽裝置下部

Lower part of

shielding device

回轉(zhuǎn)皮帶通道

Rotary belt passage

電纜接口

3 DO MORE

DO BETTER 4 DO MORE

DO BETTER

CB Omni在線元素分析儀主要包括部件: 屏蔽裝置、電

子單元、標(biāo)準(zhǔn)參照樣品和操作員控制臺(tái)(圖一)。

The CB Omni online elemental analyzer consists of the following components: shielding, electronics unit, standard

reference sample, and operator console(Figure 1).

Shielding Device

屏蔽裝置

Standard Reference Sample 2 標(biāo)準(zhǔn)參照樣品

Electronic Unit 3 電子單元

Operation Console 4 操作控制臺(tái)

Figure 1/圖一

Figure 3/圖三

Figure 4/圖四

Figure 2/圖二

標(biāo)準(zhǔn)參照樣品用于性能驗(yàn)證測(cè)試和系統(tǒng)校準(zhǔn),

它包括精心制備的物料,這些準(zhǔn)確已知的物料,其

成分穩(wěn)定,密封在塑料容器中。容器的大小和形狀

可根據(jù)CB Omni通道分析區(qū)中的輸送帶進(jìn)行調(diào)整,

各標(biāo)準(zhǔn)樣品接近CB Omni在線分析儀中滿載輸送帶

的外形,所提供的標(biāo)準(zhǔn)樣數(shù)目隨應(yīng)用而發(fā)生變化

(圖三)。

Standard reference samples are used for performance verication tests and system calibration. They

consist of carefully prepared materials that are accurately known, are of stable composition, and are

sealed in plastic containers. The size and shape of

the container can be adjusted according to the conveyor belt in the CB Omni channel analysis area.

The standard samples are close to the shape of the

full-load conveyor belt in the CB Omni online analyzer. The number of standard samples provided

varies with the application (Figure 3).

The electronic units are housed in the NEMA-4 case to

protect the internal equipment against dust, moisture

and water. The sealed heat exchange unit adjusts the internal temperature while preventing impurities from entering.

電源端子、通信端子和控制線路

Digital signal processing

electronics

Support equipment for gamma

ray detector

電源

Power Supply

Power terminal, communication

terminal and control circuit

數(shù)字信號(hào)處理電子元件

用于γ射線探

測(cè)器的支撐設(shè)備

電源端子、通信端子和控制線路

電子單元(圖四)可以安裝在墻上,也可以安裝在分析

儀作用范圍的金屬支撐件上,具體取決于所提供電纜組

件的長(zhǎng)度(分析儀與電子單元間的電纜組件長(zhǎng)度一般為

25米)

The electronic unit (Figure 4) can be installed on the wall

or on the metal support within the scope of the analyzer,

depending on the length of the cable assembly provided

(the length of the cable assembly between the analyzer

and the electronic unit is generally 25m).

電子單元裝在NEMA-4機(jī)箱中,以保護(hù)內(nèi)部設(shè)備,起

到防塵、防潮和防水的作用。密封的熱交換單元可調(diào)節(jié)

內(nèi)部溫度,同時(shí)防止雜質(zhì)進(jìn)入。

操作員控制臺(tái)(Op Con)是CB Omni在線分析儀用

戶界面。它是一臺(tái)功能強(qiáng)大的計(jì)算機(jī),配備獨(dú)特的、

最先進(jìn)的視圖軟件包,通過(guò)運(yùn)行專用軟件,能處理電

子單元傳輸?shù)臄?shù)據(jù),歸檔分析結(jié)果。操作員控制臺(tái)通

常位于辦公室或控制室,遠(yuǎn)離屏蔽裝置和電子單元。

它通過(guò)光纖電纜與電子單元進(jìn)行通信。

The operator console (OP con) is the user interface of

CB Omni online analyzer. It is a powerful computer

equipped with a unique and most advanced view software package. By running special software, it can

process the data transmitted by the electronic unit

and archive the analysis results. The operator console

is usually located in the oce or control room, away

from shielding devices and electronic units. It communicates with electronic units through optical ber

cables.

Electronic Unit 電子單元

Main

components

主要組件

第5頁(yè)

屏蔽裝置中包含支持中子活化瞬發(fā)γ射線分析

(PGNAA)所需的關(guān)鍵部件。皮帶回轉(zhuǎn)端在屏蔽裝置

下方 (圖二),通過(guò)一根撓性電纜將屏蔽裝置接到電

子單元,用于傳遞處理信號(hào)。

The shielding device contains key components needed to support neutron activated insta ntaneous

gamma ray analysis (PGNAA). The rotary end of the

belt is below the shielding device (gure 2), and the

shielding device is connected to an electronic unit

through a exible cable for transmitting processing signals.

分析儀組件

標(biāo)準(zhǔn)參照樣品

分析儀的電子外殼 操作員控制臺(tái)

Operator console

Electronic case of analyzer

Standard reference sample

Analyzer components

Cable interface

屏蔽裝置上部

屏蔽裝

置中部

Upper part of

shielding device

Middle of

shielding

device

屏蔽裝置下部

Lower part of

shielding device

回轉(zhuǎn)皮帶通道

Rotary belt passage

電纜接口

3 DO MORE

DO BETTER 4 DO MORE

DO BETTER

CB Omni在線元素分析儀主要包括部件: 屏蔽裝置、電

子單元、標(biāo)準(zhǔn)參照樣品和操作員控制臺(tái)(圖一)。

The CB Omni online elemental analyzer consists of the following components: shielding, electronics unit, standard

reference sample, and operator console(Figure 1).

Shielding Device

屏蔽裝置

Standard Reference Sample 2 標(biāo)準(zhǔn)參照樣品

Electronic Unit 3 電子單元

Operation Console 4 操作控制臺(tái)

Figure 1/圖一

Figure 3/圖三

Figure 4/圖四

Figure 2/圖二

標(biāo)準(zhǔn)參照樣品用于性能驗(yàn)證測(cè)試和系統(tǒng)校準(zhǔn),

它包括精心制備的物料,這些準(zhǔn)確已知的物料,其

成分穩(wěn)定,密封在塑料容器中。容器的大小和形狀

可根據(jù)CB Omni通道分析區(qū)中的輸送帶進(jìn)行調(diào)整,

各標(biāo)準(zhǔn)樣品接近CB Omni在線分析儀中滿載輸送帶

的外形,所提供的標(biāo)準(zhǔn)樣數(shù)目隨應(yīng)用而發(fā)生變化

(圖三)。

Standard reference samples are used for performance verication tests and system calibration. They

consist of carefully prepared materials that are accurately known, are of stable composition, and are

sealed in plastic containers. The size and shape of

the container can be adjusted according to the conveyor belt in the CB Omni channel analysis area.

The standard samples are close to the shape of the

full-load conveyor belt in the CB Omni online analyzer. The number of standard samples provided

varies with the application (Figure 3).

The electronic units are housed in the NEMA-4 case to

protect the internal equipment against dust, moisture

and water. The sealed heat exchange unit adjusts the internal temperature while preventing impurities from entering.

電源端子、通信端子和控制線路

Digital signal processing

electronics

Support equipment for gamma

ray detector

電源

Power Supply

Power terminal, communication

terminal and control circuit

數(shù)字信號(hào)處理電子元件

用于γ射線探

測(cè)器的支撐設(shè)備

電源端子、通信端子和控制線路

電子單元(圖四)可以安裝在墻上,也可以安裝在分析

儀作用范圍的金屬支撐件上,具體取決于所提供電纜組

件的長(zhǎng)度(分析儀與電子單元間的電纜組件長(zhǎng)度一般為

25米)

The electronic unit (Figure 4) can be installed on the wall

or on the metal support within the scope of the analyzer,

depending on the length of the cable assembly provided

(the length of the cable assembly between the analyzer

and the electronic unit is generally 25m).

電子單元裝在NEMA-4機(jī)箱中,以保護(hù)內(nèi)部設(shè)備,起

到防塵、防潮和防水的作用。密封的熱交換單元可調(diào)節(jié)

內(nèi)部溫度,同時(shí)防止雜質(zhì)進(jìn)入。

操作員控制臺(tái)(Op Con)是CB Omni在線分析儀用

戶界面。它是一臺(tái)功能強(qiáng)大的計(jì)算機(jī),配備獨(dú)特的、

最先進(jìn)的視圖軟件包,通過(guò)運(yùn)行專用軟件,能處理電

子單元傳輸?shù)臄?shù)據(jù),歸檔分析結(jié)果。操作員控制臺(tái)通

常位于辦公室或控制室,遠(yuǎn)離屏蔽裝置和電子單元。

它通過(guò)光纖電纜與電子單元進(jìn)行通信。

The operator console (OP con) is the user interface of

CB Omni online analyzer. It is a powerful computer

equipped with a unique and most advanced view software package. By running special software, it can

process the data transmitted by the electronic unit

and archive the analysis results. The operator console

is usually located in the oce or control room, away

from shielding devices and electronic units. It communicates with electronic units through optical ber

cables.

Electronic Unit 電子單元

Main

components

主要組件

第6頁(yè)

5 DO MORE

DO BETTER 6 DO MORE

DO BETTER

Op Con能提供最新及歷史質(zhì)量和狀態(tài)信息,支持可選

的過(guò)程控制功能。不同應(yīng)用中,在配料的調(diào)整及時(shí)性、準(zhǔn)

確性以及穩(wěn)定性方面與精準(zhǔn)的分析數(shù)據(jù)實(shí)現(xiàn)無(wú)縫鏈接、高

效利用。

Op Con can provide up-to-date and historical quality and

status information and support optional process control

functions. In dierent applications, the timely adjustment,

accuracy and stability of ingredients are seamlessly linked

with accurate analysis data and eciently utilized.

從用戶和CB Omni獲取數(shù)據(jù)

Get data from users and CB Omni

管理存儲(chǔ)分析信息的數(shù)據(jù)庫(kù)

Managing databases for storing analytical information

在高分辨率監(jiān)視器上顯示趨勢(shì)

圖、分析結(jié)果、設(shè)備狀態(tài)和表

格形式的結(jié)果

Display trend chart, analysis

results, equipment status and

tabular results on high resolution monitor

報(bào)警

Tips

可選的過(guò)程控制功能,如生混

料配比、堆料和進(jìn)料

Optional process control functions, such as raw mix proportioning, stacking and feeding

與工廠控制系統(tǒng)和PLC (可編

程序邏輯控制器)進(jìn)行通信

Communicate with plant control system and PLC (programmable logic controller)

Op Con Function 功能

CB Omni On-Line Analyzer Features

在線分析儀特性

Advantages of CB Omni Online Analyzer

在線分析儀優(yōu)點(diǎn)

Reduce energy consumption;

Extending mine life;

延長(zhǎng)礦山壽命;

Eliminating the need for continuous sampling;

Increase production and capacity;

Prolong the service life of refractories;

Real time mixing, classication and monitoring of product quality;

Ensure the consistency of product quality;

Reduce the impact of process confusion;

減少能源消耗;

消除連續(xù)取樣的需要;

提高產(chǎn)量和產(chǎn)能;

延長(zhǎng)耐火材料壽命;

實(shí)時(shí)混合、分類和監(jiān)控產(chǎn)品質(zhì)量;

保證產(chǎn)品質(zhì)量的一致性;

減少工藝混亂的影響;

01

02

03

04

05

06

07

01

02

03

04

05

06

07

08

08

Reliable accuracy analysis;

可靠的精度分析;

模塊化設(shè)計(jì),便于安裝;

先進(jìn)的電子單元;

全面、功能強(qiáng)大的用戶界面;

靈活的模塊化連接;

可容納從1到4個(gè)大容量碘化鈉(NaI)探測(cè)器;

容許安裝帶寬范圍:從0.6米~1.8米;

可變隧道高度適應(yīng)任何工況條件;

01

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08

08

Modular design, easy to install;

Advanced electronic unit;

Comprehensive and powerful user interface;

Flexible modular connectivity;

It can accommodate from 1 to 4 large capacity NaI detectors;

Allowable installation bandwidth range:

from 0.6m to 1.8m;

The variable tunnel height adapts to any

working condition;

01

02

03

04

05

06

07

A

01

Real time material management

實(shí)時(shí)物料管理

Feed management

進(jìn)料管理

CB Omni eectively classies materials according to

their chemical composition, provides accurate and

reliable real-time material analysis and quality control

to optimize the material classication process, and

helps users achieve comprehensive material management and control with high quality, high eciency

and high yield.

CB Omni根據(jù)物料化學(xué)成分對(duì)物料進(jìn)行有效分

類,提供精確、可靠的實(shí)時(shí)物料分析和質(zhì)量控制來(lái)

優(yōu)化物料分類過(guò)程,幫助用戶實(shí)現(xiàn)作業(yè)系統(tǒng)高質(zhì)量,

高效能,高收益率的全面物料管控。

CB Omni is directly placed on the conveyor belt of

sinter mixture. In each determined composition control process, CB omni-s is used to analyze the chemical composition of sinter mixture. By using the realtime (minute by minute) chemical composition data

of cbomni-s, the real-time control of alkalinity can

be realized. Combined with the automatic batching

system, the automatic batching can be realized,

which provides more consistent feed for the sintering

process.

CB Omni直接放置于燒結(jié)礦混合料運(yùn)輸皮帶上,

在每個(gè)確定的成分控制工藝中,使用CB Omni-S 對(duì)

燒結(jié)混料化學(xué)成分進(jìn)行分析。利用跨帶式在線元素

分析儀CB Omni-S 的實(shí)時(shí)(逐分鐘)化學(xué)成分?jǐn)?shù)據(jù),

實(shí)現(xiàn)堿性的實(shí)時(shí)控制,并且結(jié)合自動(dòng)配料系統(tǒng)可實(shí)

現(xiàn)自動(dòng)配料,為燒結(jié)煅燒過(guò)程提供更加一致的進(jìn)料。

LEANITIATIVE

科尼弗

Accurate and stable feeding is very importantto ensure

the quality of products, but there are challenges in

how to measure and ensure the quality control of raw

materials. Our on-line element analyzer overcomes

the diculties of poor environment, large uctuation

of raw materials and uneven particles in the analysis

and detection process of iron and steel sintering mixture, and realizes fast, continuous and accurate whole

material analysis of sintering mixture. Combined with

advanced sintering control technology, it can improve

the stability of sinter chemical composition, help sintering and blast furnace improve technical and economic indicators, and obtain raw materials Remarkable

economic benets.

精確穩(wěn)定的進(jìn)料對(duì)于保證產(chǎn)品質(zhì)量至關(guān)重要,但

是在如何測(cè)量和確保原料質(zhì)量控制方面存在挑戰(zhàn)。我

們的在線元素分析儀克服了鋼鐵燒結(jié)混合物料分析檢

測(cè)過(guò)程環(huán)境差、原料波動(dòng)大、顆粒不均勻等困難,實(shí)

現(xiàn)了對(duì)燒結(jié)混料進(jìn)行快速、連續(xù)、準(zhǔn)確的全物料分析,

結(jié)合先進(jìn)的燒結(jié)控制技術(shù)可提高燒結(jié)礦化學(xué)成分穩(wěn)定

性,幫助燒結(jié)及高爐改善技術(shù)經(jīng)濟(jì)指標(biāo)原料,獲得顯

著的經(jīng)濟(jì)效益。

第8頁(yè)

7 DO MORE

DO BETTER 8 DO MORE

DO BETTER

02 料

Sto

c

kp

ile management

03 生

Ra

w

m

aterial proportioning

CB Omni can be used in conjunction with automated

process control software for raw mix proportioning. The

software calculates the material demand of the weighing

feeder and transmits it to the user's control system through the PLC interface or discrete analog signal of the

weighing feeder, so as to continuously provide the raw

material proportioning feeder with updated proportioning information to meet the chemical and quality objectives of the raw material mixture. The proportioning control algorithm minimizes the material cost and allows the

user to dene priorities among dierent control parameters, enabling real-time material management with

optimal proportioning.

在進(jìn)行生混料配比時(shí),CB Omni可以與自動(dòng)過(guò)程控

制軟件結(jié)合使用。由軟件計(jì)算出稱重給料機(jī)的需料量,

并通過(guò)稱重給料機(jī)可編程邏輯控制器(PLC)接口或離散模

擬信號(hào)傳輸?shù)接脩舻目刂葡到y(tǒng),達(dá)到向生料配比給料機(jī)

連續(xù)提供配比更新信息,以滿足生混料化學(xué)目標(biāo)和質(zhì)量

目標(biāo)。此配比控制算法使材料成本最小化,并允許用戶

在不同的控制參數(shù)之間定義優(yōu)先級(jí),實(shí)現(xiàn)了優(yōu)化配比實(shí)

時(shí)物料管理。

減少燒結(jié)礦波動(dòng),提高一級(jí)品率,為高爐提供質(zhì),量

穩(wěn)定的原料。

降低燒結(jié)返礦率,提高燒結(jié)機(jī)產(chǎn)量,進(jìn)而降低每噸燒,

結(jié)產(chǎn)量的凈成本。

減少實(shí)驗(yàn)室工作量,可在不產(chǎn)生額外成本的情況下,

在其他場(chǎng)所利用產(chǎn)能。

助力數(shù)據(jù)化、自動(dòng)化、智能化工廠建設(shè)。

Reduce the amount of work in the laboratory and use

the capacity elsewhere without incurring additional

costs.

Help the construction of digital, automated and intelligent factories.

Real time data will bring you the following benefits:

實(shí)時(shí)數(shù)據(jù)將為您帶來(lái)以下收益:

料堆管理軟件功能

Software function:

Reduces the uctuation of the sintered ore, improves

the rst-grade product rate, and provides raw materials

with stable quality and quantity for the blast furnace.

The sintering return nes rate is reduced, the output

of the sintering machine is improved, and then the net

cost of each ton of sintering output is reduced.

Applications that control the scheduling of mining and

haulage operations to achieve the required quality of the

workplace. In "Auto" mode, the process control software

adapts the 3 raw meal proportioning to the case where the

mined raw meal is stored in dierent silos, each of which

is equipped with a controllable feeder. The control software

transmits signals (PLC network, discrete analog signals, etc.)

through the user interface to automatically control the

proportion of materials to meet the quality requirements

of the premix pile.

控制開(kāi)采和運(yùn)輸作業(yè)調(diào)度來(lái)達(dá)到作業(yè)場(chǎng)所要求質(zhì)量的

應(yīng)用場(chǎng)合?!白詣?dòng)”模式下,過(guò)程控制軟件適 3 生料配比

用于所開(kāi)采生料存放在不同庫(kù)(每個(gè)庫(kù)都配有可控給料機(jī))

中的情況??刂栖浖ㄟ^(guò)用戶接口傳送信號(hào)(PLC網(wǎng)絡(luò)、離

散模擬信號(hào)等)來(lái)自動(dòng)控制物料的配比,以滿足預(yù)

混料堆的質(zhì)量要求。

Update the ratio on time

按指定時(shí)間間隔更新配比

有多種可行的生料配比時(shí),選擇成本最低的混料

When there are many feasible raw mix proportions, select the mix with the lowest cost.

Chemical compositionof raw materials

原料的成分(原料化學(xué)成分)

可根據(jù)連續(xù),還是分批料堆應(yīng)用來(lái)任選兩種模

式中一種進(jìn)行操作

Ither of two mode of operation may be selected depend on whether that application is continuous or batch pile.

物料的分析結(jié)果(由CB Omni確定)

Analysis results of materials (determined by CB

Omni)

提供每個(gè)料堆的成分,以供審核和評(píng)估

Provide the composition of each stockpile for

review and evaluation

質(zhì)量控制參數(shù)(LSF, IM,SM等)的目標(biāo)值

Target values for quality control parameters

(LSF, IM, SM, etc.)

生料配比

Raw meal ratio

Because the CB Omni works down stream, the size of the prehomogenization pile is reduced

The variation rate of the chemical composition of the kiln feed is reduced, so

that the fuel cost of the kiln is reduced

Power Cost Reduction in Clinker Grinding Cost

由于CB Omni是在下游工作,因此減小

了預(yù)均化料堆的大小

入窯料化學(xué)成分變異率下降,因此窯爐

燃料成本下降

熟料粉磨成本中的電力成本下降

窯爐中耐火磚的使用壽命延長(zhǎng)

旋風(fēng)分離器插拔頻率減少

不必在均化庫(kù)進(jìn)行預(yù)混料

均化庫(kù)規(guī)模減小

Prolonged service life of refractory

bricks in kiln

The insertion and extraction frequency

of the cyclone separator is reduced

It is not necessary to premix in the

homogenization silo

The size of the homogenization silo is

reduced

III

B Automaticbelt loadcompensation

自動(dòng)皮帶負(fù)荷補(bǔ)償

C Automatic diagnosis

自動(dòng)診斷

CB Omni在線分析儀獨(dú)特的自動(dòng)皮帶負(fù)荷補(bǔ)償

(ABLC)功能,確保分析儀精度在生產(chǎn)速度和皮帶負(fù)荷

變化范圍。當(dāng)生產(chǎn)工況變化造成皮帶物料量變化時(shí),

獨(dú)特的ABLC功能仍可保證分析儀的精確性。

The unique Automatic Belt Load Compensation (ABLC)

feature of the CB Omni On-Line Analyzer ensures analyzer accuracy over production speeds and belt load

variations. The unique ABLC function ensures the

accuracy of the analyzer even when the belt material

volume changes due to changes in production conditions.

CB Omni Fusion is equipped with powerful automatic

diagnostic software. Automated Diagnostics continuously monitors, logs, trends, and analyzes critical

system health parameters and compares the results

第9頁(yè)

7 DO MORE

DO BETTER 8 DO MORE

DO BETTER

02 料

Sto

c

kp

ile management

03 生

Ra

w

m

aterial proportioning

CB Omni can be used in conjunction with automated

process control software for raw mix proportioning. The

software calculates the material demand of the weighing

feeder and transmits it to the user's control system through the PLC interface or discrete analog signal of the

weighing feeder, so as to continuously provide the raw

material proportioning feeder with updated proportioning information to meet the chemical and quality objectives of the raw material mixture. The proportioning control algorithm minimizes the material cost and allows the

user to dene priorities among dierent control parameters, enabling real-time material management with

optimal proportioning.

在進(jìn)行生混料配比時(shí),CB Omni可以與自動(dòng)過(guò)程控

制軟件結(jié)合使用。由軟件計(jì)算出稱重給料機(jī)的需料量,

并通過(guò)稱重給料機(jī)可編程邏輯控制器(PLC)接口或離散模

擬信號(hào)傳輸?shù)接脩舻目刂葡到y(tǒng),達(dá)到向生料配比給料機(jī)

連續(xù)提供配比更新信息,以滿足生混料化學(xué)目標(biāo)和質(zhì)量

目標(biāo)。此配比控制算法使材料成本最小化,并允許用戶

在不同的控制參數(shù)之間定義優(yōu)先級(jí),實(shí)現(xiàn)了優(yōu)化配比實(shí)

時(shí)物料管理。

減少燒結(jié)礦波動(dòng),提高一級(jí)品率,為高爐提供質(zhì),量

穩(wěn)定的原料。

降低燒結(jié)返礦率,提高燒結(jié)機(jī)產(chǎn)量,進(jìn)而降低每噸燒,

結(jié)產(chǎn)量的凈成本。

減少實(shí)驗(yàn)室工作量,可在不產(chǎn)生額外成本的情況下,

在其他場(chǎng)所利用產(chǎn)能。

助力數(shù)據(jù)化、自動(dòng)化、智能化工廠建設(shè)。

Reduce the amount of work in the laboratory and use

the capacity elsewhere without incurring additional

costs.

Help the construction of digital, automated and intelligent factories.

Real time data will bring you the following benefits:

實(shí)時(shí)數(shù)據(jù)將為您帶來(lái)以下收益:

料堆管理軟件功能

Software function:

Reduces the uctuation of the sintered ore, improves

the rst-grade product rate, and provides raw materials

with stable quality and quantity for the blast furnace.

The sintering return nes rate is reduced, the output

of the sintering machine is improved, and then the net

cost of each ton of sintering output is reduced.

Applications that control the scheduling of mining and

haulage operations to achieve the required quality of the

workplace. In "Auto" mode, the process control software

adapts the 3 raw meal proportioning to the case where the

mined raw meal is stored in dierent silos, each of which

is equipped with a controllable feeder. The control software

transmits signals (PLC network, discrete analog signals, etc.)

through the user interface to automatically control the

proportion of materials to meet the quality requirements

of the premix pile.

控制開(kāi)采和運(yùn)輸作業(yè)調(diào)度來(lái)達(dá)到作業(yè)場(chǎng)所要求質(zhì)量的

應(yīng)用場(chǎng)合?!白詣?dòng)”模式下,過(guò)程控制軟件適 3 生料配比

用于所開(kāi)采生料存放在不同庫(kù)(每個(gè)庫(kù)都配有可控給料機(jī))

中的情況??刂栖浖ㄟ^(guò)用戶接口傳送信號(hào)(PLC網(wǎng)絡(luò)、離

散模擬信號(hào)等)來(lái)自動(dòng)控制物料的配比,以滿足預(yù)

混料堆的質(zhì)量要求。

Update the ratio on time

按指定時(shí)間間隔更新配比

有多種可行的生料配比時(shí),選擇成本最低的混料

When there are many feasible raw mix proportions, select the mix with the lowest cost.

Chemical compositionof raw materials

原料的成分(原料化學(xué)成分)

可根據(jù)連續(xù),還是分批料堆應(yīng)用來(lái)任選兩種模

式中一種進(jìn)行操作

Ither of two mode of operation may be selected depend on whether that application is continuous or batch pile.

物料的分析結(jié)果(由CB Omni確定)

Analysis results of materials (determined by CB

Omni)

提供每個(gè)料堆的成分,以供審核和評(píng)估

Provide the composition of each stockpile for

review and evaluation

質(zhì)量控制參數(shù)(LSF, IM,SM等)的目標(biāo)值

Target values for quality control parameters

(LSF, IM, SM, etc.)

生料配比

Raw meal ratio

Because the CB Omni works down stream, the size of the prehomogenization pile is reduced

The variation rate of the chemical composition of the kiln feed is reduced, so

that the fuel cost of the kiln is reduced

Power Cost Reduction in Clinker Grinding Cost

由于CB Omni是在下游工作,因此減小

了預(yù)均化料堆的大小

入窯料化學(xué)成分變異率下降,因此窯爐

燃料成本下降

熟料粉磨成本中的電力成本下降

窯爐中耐火磚的使用壽命延長(zhǎng)

旋風(fēng)分離器插拔頻率減少

不必在均化庫(kù)進(jìn)行預(yù)混料

均化庫(kù)規(guī)模減小

Prolonged service life of refractory

bricks in kiln

The insertion and extraction frequency

of the cyclone separator is reduced

It is not necessary to premix in the

homogenization silo

The size of the homogenization silo is

reduced

III

B Automaticbelt loadcompensation

自動(dòng)皮帶負(fù)荷補(bǔ)償

C Automatic diagnosis

自動(dòng)診斷

CB Omni在線分析儀獨(dú)特的自動(dòng)皮帶負(fù)荷補(bǔ)償

(ABLC)功能,確保分析儀精度在生產(chǎn)速度和皮帶負(fù)荷

變化范圍。當(dāng)生產(chǎn)工況變化造成皮帶物料量變化時(shí),

獨(dú)特的ABLC功能仍可保證分析儀的精確性。

The unique Automatic Belt Load Compensation (ABLC)

feature of the CB Omni On-Line Analyzer ensures analyzer accuracy over production speeds and belt load

variations. The unique ABLC function ensures the

accuracy of the analyzer even when the belt material

volume changes due to changes in production conditions.

CB Omni Fusion is equipped with powerful automatic

diagnostic software. Automated Diagnostics continuously monitors, logs, trends, and analyzes critical

system health parameters and compares the results

第10頁(yè)

9 DO MORE

DO BETTER

D Remote assistance

遠(yuǎn)程協(xié)助

CB Omni Fusion配備了強(qiáng)大的自動(dòng)診斷軟件。自動(dòng)診

斷持續(xù)監(jiān)視、記錄、趨勢(shì)和分析關(guān)鍵的系統(tǒng)運(yùn)行狀況參數(shù),

并將結(jié)果與正常規(guī)范進(jìn)行比較,提供比較信息,使我們的

服務(wù)工程師能夠?qū)撛趩?wèn)題迅速地給予解決,讓系統(tǒng)持續(xù)

保持正常運(yùn)行功能。此外,如果出現(xiàn)意外的系統(tǒng)故障,自

動(dòng)診斷將提供預(yù)先收集的歷史系統(tǒng)信息,從而允許快速診

斷以幫助實(shí)現(xiàn)快速修復(fù)。

to normal specications, providing comparative information that enables our service engineers to quickly resolve

potential problems and keep the system functioning. In

addition, in the event of an unexpected system failure,

automated diagnostics will provide pre-collected historical

system information, allowing for quick diagnostics to help

achieve a quick x.

所有CB Omni在線分析儀都配備了從我們的服務(wù)中心

連接到系統(tǒng)的能力,以提供快速的交互式幫助。

All CB Omni online analyzers are equipped with the ability

to connect to the system from our service center to provide

quick, interactive assistance.

在線分析儀系統(tǒng)是一款強(qiáng)大的過(guò)程優(yōu)化設(shè)備,其功

能的可靠性和靈活性可為用戶生產(chǎn)作業(yè)系統(tǒng)最大限度降

低各方面成本,也可為用戶最大限度減少工藝繁雜程度。

其主要應(yīng)用于如鋼廠,水泥廠、電力、煤炭、選礦等各

大領(lǐng)域,為各大領(lǐng)域物料分類、物料混合、品質(zhì)控制、

庫(kù)存控制,提供實(shí)時(shí)物料分析和管理。

The online analyzer system is a powerful process optimization device. Its functional reliability and exibility

can minimize the cost of all aspects for the user's production operation system, and also minimize the complexity of the process for the user. It is mainly used in steel

mills, cement plants, electric power, coal, mineral processing and other major elds to provide real-time material

analysis and management for material classication,

material mixing, quality control and inventory control in

various elds.

10 DO MORE

DO BETTER

第11頁(yè)

9 DO MORE

DO BETTER

D Remote assistance

遠(yuǎn)程協(xié)助

CB Omni Fusion配備了強(qiáng)大的自動(dòng)診斷軟件。自動(dòng)診

斷持續(xù)監(jiān)視、記錄、趨勢(shì)和分析關(guān)鍵的系統(tǒng)運(yùn)行狀況參數(shù),

并將結(jié)果與正常規(guī)范進(jìn)行比較,提供比較信息,使我們的

服務(wù)工程師能夠?qū)撛趩?wèn)題迅速地給予解決,讓系統(tǒng)持續(xù)

保持正常運(yùn)行功能。此外,如果出現(xiàn)意外的系統(tǒng)故障,自

動(dòng)診斷將提供預(yù)先收集的歷史系統(tǒng)信息,從而允許快速診

斷以幫助實(shí)現(xiàn)快速修復(fù)。

to normal specications, providing comparative information that enables our service engineers to quickly resolve

potential problems and keep the system functioning. In

addition, in the event of an unexpected system failure,

automated diagnostics will provide pre-collected historical

system information, allowing for quick diagnostics to help

achieve a quick x.

所有CB Omni在線分析儀都配備了從我們的服務(wù)中心

連接到系統(tǒng)的能力,以提供快速的交互式幫助。

All CB Omni online analyzers are equipped with the ability

to connect to the system from our service center to provide

quick, interactive assistance.

在線分析儀系統(tǒng)是一款強(qiáng)大的過(guò)程優(yōu)化設(shè)備,其功

能的可靠性和靈活性可為用戶生產(chǎn)作業(yè)系統(tǒng)最大限度降

低各方面成本,也可為用戶最大限度減少工藝繁雜程度。

其主要應(yīng)用于如鋼廠,水泥廠、電力、煤炭、選礦等各

大領(lǐng)域,為各大領(lǐng)域物料分類、物料混合、品質(zhì)控制、

庫(kù)存控制,提供實(shí)時(shí)物料分析和管理。

The online analyzer system is a powerful process optimization device. Its functional reliability and exibility

can minimize the cost of all aspects for the user's production operation system, and also minimize the complexity of the process for the user. It is mainly used in steel

mills, cement plants, electric power, coal, mineral processing and other major elds to provide real-time material

analysis and management for material classication,

material mixing, quality control and inventory control in

various elds.

10 DO MORE

DO BETTER

第12頁(yè)

ON-LINE ANALYZER

在線分析儀

H

精確┃高頻控制┃實(shí)時(shí)檢測(cè)

LEANITIATIVE

科尼弗

LEANITIATIVE

地址:西安市經(jīng)濟(jì)技術(shù)開(kāi)發(fā)區(qū)鳳城二路天心大廈12層 科尼弗

電話 / Tel:+86(029)86184112 86184113

郵箱 / E-mail:webmaster@hajomech.com

Address:12 / F, Tianxin Building, Fengcheng 2nd Road,

Xi'an Economic and Technological Development Zone

AJOMECH Mechanical & Electrical Technology(Xi’an)Co.,Ltd

赫杰姆機(jī)電科技(西安)有限責(zé)任公司

PRECISION HIGH FREQUENCY CONTROL REAL-TIME DETECTION

百萬(wàn)用戶使用云展網(wǎng)進(jìn)行產(chǎn)品目錄畫(huà)冊(cè)制作,只要您有文檔,即可一鍵上傳,自動(dòng)生成鏈接和二維碼(獨(dú)立電子書(shū)),支持分享到微信和網(wǎng)站!
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