秦
Q inhuangdao Shengze New Material Technology Co., Ltd.
皇島盛澤新材料科技有限公司
2023/10
中國(guó)玻璃鋼制品領(lǐng)先企業(yè)
秦
Q inhuangdao Shengze New Material Technology Co., Ltd.
皇島盛澤新材料科技有限公司
2023/10
中國(guó)玻璃鋼制品領(lǐng)先企業(yè)
目錄
CONTENTS
02
04
CORPORATE HONOR
企業(yè)榮譽(yù)
企業(yè)簡(jiǎn)介
COMPANY PROFILE
05
企業(yè)體系認(rèn)證及專利證書
ENTERPRISE SYSTEM CERTIFICATION
AND PATENT CERTIFICATE
06 生產(chǎn)設(shè)備及工藝
PRODUCTION EQUIPMENT
AND PROCESS
12
PRODUCT INTRODUCTION 14 產(chǎn)品介紹
28
檢測(cè)及實(shí)驗(yàn)設(shè)備
TESTING AND LABORATORY
EQUIPMENT
合作伙伴
PARTNERS
PAGE 01
秦皇島盛澤新材料科技有限公司,始建于 2008 年,注冊(cè)資金 1200 萬元,是集設(shè)計(jì)、研發(fā)、生產(chǎn)、銷售、服務(wù)及進(jìn)
出口業(yè)務(wù)經(jīng)營(yíng)為一體的新型復(fù)合材料制品的專業(yè)制造企業(yè)。
公司現(xiàn)有員工 76 人,其中高級(jí)工程師 4 人,工程技術(shù)人員 12 人,形成一支具有豐富經(jīng)驗(yàn)的復(fù)合材料專業(yè)技術(shù)及管
理團(tuán)隊(duì);公司主廠區(qū)面積 20000 ㎡,其中綜合辦公樓 2500 ㎡,生產(chǎn)車間 16000 ㎡,并分別在秦皇島經(jīng)濟(jì)技術(shù)開發(fā)區(qū)、
秦皇島撫寧區(qū)、山東濟(jì)南章丘區(qū)設(shè)有三個(gè)生產(chǎn)基地。
公司主營(yíng)各種規(guī)格的碳纖維及玻璃纖維拉擠型材、SMC 模壓制品、手糊成型和真空導(dǎo)入系列產(chǎn)品。其中碳纖維及玻
璃纖維型材拉擠生產(chǎn)線 8 條,SMC 復(fù)合材料專用液壓機(jī) 8 臺(tái)(100-2500 噸)、數(shù)控加工中心 1 臺(tái)、專用打磨房、烘干房、
自動(dòng)噴漆線 1 條。此外,公司設(shè)有專用化學(xué)實(shí)驗(yàn)室、物理實(shí)驗(yàn)室,配有 10T 萬能試驗(yàn)機(jī)、沖擊試驗(yàn)機(jī)等多種高精度檢測(cè)設(shè)備。
作為創(chuàng)新型高新技術(shù)企業(yè),盛澤公司以其超前的市場(chǎng)意識(shí)和創(chuàng)新精神,秉承精益求精、銳意進(jìn)取的經(jīng)營(yíng)理念,嚴(yán)格按
照 ISO9001、IATF16949 質(zhì)量管理體系,ISO14001 環(huán)境管理體系不斷調(diào)整和優(yōu)化產(chǎn)業(yè)結(jié)構(gòu),為全球提供輕質(zhì)高強(qiáng)、
綠色環(huán)保的高性能復(fù)合材料產(chǎn)品。
Part 01
COMPANY
PROFILE
企業(yè)簡(jiǎn)介
Qinhuangdao Shengze New Material Technology Co., Ltd. was founded in 2008 with a registered capital of 12
million Yuan. We are a professional manufacturer of new composite materials products integrating design,
research and development, production, sales, service and import and export business.
We have 76 employees including 4 senior engineers and 12 technicians which contributes to a professional team
with very rich technical and management experiences on composite materials. Our main factory covers an area
of 20,000m2 including office building of 2,500 m2 and the production workshop of 16,000m2. We also have
established three production bases in Economic and Technological Development Zone of Qinhuangdao, Funing
District of Qinhuangdao, and Zhangqiu District of Jinan, Shandong Province.
Our company specializes in various specifications of carbon fiber and glass fiber Pultrusion profiles, SMC molded
products, hand layup molding, and vacuum infusion products. There are 8 production lines for Pultrusion profiles,
8 specialized hydraulic presses machine for SMC composite materials (100-2500 tons), 1 CNC machining center,
1 specialized polishing room, drying room, and 1 automatic painting line. In addition, we have established specialized chemistry and physics laboratories, equipped with various high-precision testing equipment such as 10T
universal testing machines and impact testing machines.
As an innovative high-tech enterprise,
Shengze New Materials, with its
advanced market awareness and innovative spirit, adheres to the business
philosophy of excellence and achievement, strictly follows the ISO9001,
IATF16949 quality management system,
ISO14001 environmental management
system, constantly adjusts and optimizes the industrial structure to provide the
world with lightweight, high-strength,
green and environmentally friendly
high-performance composite material
products.
PAGE 02/ 03
ISO 9001質(zhì)量管理體系認(rèn)證
IATF16949 質(zhì)量管理體系認(rèn)證
ISO 14001環(huán)境管理體系認(rèn)證
體系認(rèn)證及專利證書
CERTIFICATION
& PATENTS
Part 02
05
企業(yè)榮譽(yù)
CORPORATE
HONOR
Part 03
PAGE 04/ 05
科技成長(zhǎng)型企業(yè)中共青龍滿族自治縣委
青龍滿族自治縣人民政府
二〇一三年二月
二〇一二年度
生產(chǎn)設(shè)備
PRODUCTION
EQUIPMENT Part 04
■ 拉擠機(jī) PULTRUSION MACHINE
拉擠機(jī)配套模具特征:
1、材料采用優(yōu)質(zhì)模具鋼,
2、模具腔內(nèi)經(jīng)過氮化或鍍硬鉻并進(jìn)行拋光其表面光潔度
在12級(jí)以上
3、模具腔直線度達(dá)到每米 0.04mm以內(nèi)
Mold features of the pultrusion
machine:
1. The material is made of high-quality mold
steel,
2. The inner side of the mold is nitrided or plated
with hard chromium and polished to the finish of
Level 12.
3. The straightness of the inner mold reaches
within 0.04mm per meter拉擠機(jī) PULTRUSION MACHINE
本公司拉擠機(jī)分為液壓往復(fù)式牽引和履帶式牽引兩種形
式,最大牽引力為20噸,產(chǎn)品最大幅寬可達(dá)1.3米
There are two kinds of pultrusion machines in our
company: hydraulic reciprocating traction and
crawler traction. Maximum traction force is 20
tons and product’s maximum width is 1.3 meters
PULTRUSION MACHINE拉擠生產(chǎn)線■
PAGE 06 / 07
“工欲善其事,必先利其器”.盛澤公司擁有多臺(tái)先進(jìn)的符合材料壓制設(shè)備,共有
100噸,315噸,500噸,2000噸,2500噸等各種規(guī)格的高性能復(fù)合材料液壓機(jī)
8臺(tái),尤其2500噸液壓機(jī)為框架結(jié)構(gòu),具有四角調(diào)平功能 生產(chǎn)產(chǎn)品質(zhì)量穩(wěn)定,最
大開口3800mm 工作臺(tái)面3400*3000,特別使用于生產(chǎn)汽車高頂導(dǎo)流罩,高特動(dòng)
車零部件的大型模壓制品
“To do a good job, one must first sharpen one's tools”. Shengze Company
has 8 advanced materials pressing equipments, including 100 tons, 315
tons, 500 tons, 2000 tons, 2500 tons, etc. Especially, the 2500 ton
hydraulic mold pressing machine with its function of frame structure and
four corner leveling, it produces quality stable products. With maximum
opening of 3800mm and a working platform of 3400 * 3000, it specially
used in the production of air deflectors of high-top automobile and
high-speed train components.
液壓機(jī)
HYDRAULIC MOLD PRESSING MACHINE
PAGE 08 / 09
噴漆機(jī)器人 SPRAY PAINTING ROBOT
柔性好
1、活動(dòng)半徑大柔性好。
2、可實(shí)現(xiàn)內(nèi)表面及外表面的噴涂。
3、可實(shí)現(xiàn)多種車型的混線生產(chǎn)。
Great flexibility.
1、 Large activity radius and good flexibility.
2、It can achieve spraying on both the inner and outer surfaces.
3、It can achieve mixed production of multiple vehicle models.
提高噴涂質(zhì)量和材料使用率
1、仿形噴涂軌跡精確,提高涂膜的均勻性等外觀噴涂質(zhì)量。
2、降低過噴涂量和清洗溶劑的用量,提高材料利用率。
Improve spraying quality and material utilization rate.
1、Accurate contour spraying trajectory, improving the uniformity of the coating
film and other appearance spraying quality.
2、Reduce the amount of overspray and the amount of cleaning solvent used to
improve material utilization.
原裝進(jìn)口切割頭,配合高速與高精度的配件組合,保證了切割的精度和質(zhì)量。
Imported guideway and high precision grinding rack are used to ensure the
long-time processing accuracy of the products.
工作幅面Cutting Area :
1500mm×3000mm
CX1530 數(shù)控切割機(jī)床
FIBER LASER CNC CUTTING MACHINE
■ CX1530 數(shù)控切割機(jī)床 FIBER LASER CNC CUTTING MACHINE
PAGE 10/ 11
TESTING & LABORATORY
EQUIPMENT
Part 05
UNIVERSAL TESTING MACHINE萬能試驗(yàn)機(jī)
■
檢測(cè)及實(shí)驗(yàn)設(shè)備
PAGE 12/ 13
1. 溫度控制器 Temperature Controller
2. 恒溫水浴鍋 Thermostatic Water bath Pot
3. 三口燒瓶 Three necked Flask
4. 旋轉(zhuǎn)粘度計(jì) Rotational Viscometer
5. 膜厚儀 film thickness gauge
6. 光澤度計(jì) Gloss Meter
7. 光澤度儀 Glossmeter
8. 色差儀 Colorimeter
■ 沖擊試驗(yàn)機(jī) Impact testing machine
1 2
3 4
6
5
7 8
產(chǎn)品介紹
PULTRUSION
PROFILES
Part 06
PROFILE
玻璃鋼拉擠型材
拉擠工藝是由無捻玻璃纖維粗紗、玻璃纖維氈等增強(qiáng)材料在拉擠成型機(jī)的牽引下,通過樹脂浴槽浸漬
樹脂,再經(jīng)過成型模具加熱定型生產(chǎn)玻璃鋼型材的機(jī)械化復(fù)合材料成型工藝。
Fiberglass Pultrusion profiles
The pultrusion process is a mechanized composite material forming process that involves
using reinforced materials such as untwisted glass fiber roving and glass fiber mat to
soak in a resin bath under the traction of a pultrusion molding machine, and then heating
and shaping the material to produce different shape fiberglass profiles.
拉擠型材包括各種尺寸方管、矩形管、圓管、角鋼、H型鋼、U鋼、扁條,棒材以及客戶定制的各種規(guī)
格異型材模具共計(jì)200多種,可以滿足客戶的不同需求
The pultruded profiles include various sizes of square tubes, rectangular tubes, round
tubes, angle shape, H-shape, U-shape, flat bars, solid rods, and customized molds of
various specifications of profiles of more than 200 types in total, which can meet the
different needs of customers
拉擠產(chǎn)品 PULTRUSION PROFILES
PAGE 14/ 15
拉擠產(chǎn)品性能參數(shù)
PERFORMANCE PARAMETERS OF
PULTRUSION PRODUCTS
PAGE 16 / 17
■ 玻璃鋼拉擠型材 FIBERGLASS PULTRUSION PROFILES
TRUCK
模壓產(chǎn)品在商用車及工程車的應(yīng)用:
車輛外飾部件導(dǎo)流罩。翼子板、腳踏板、保險(xiǎn)杠、前面罩等
Mold Pressing Products Application in commercial
vehicle and Engineering vehicle:
Vehicle exterior component: deflector, fenders, pedals, bumpers, front
covers, etc
模壓產(chǎn)品
SMC\\BMC MOLD PRESSING PRODUCTS
TPAGE 18 / 19
■ 腳踏和翼子板 FOOT PEDAL / SIDE FENDER
■ 汽車導(dǎo)流罩 TRUCK SPOILER
■ 其他模壓定制產(chǎn)品 OTHER CUSTOM MOLDED PRODUCTS
■ 來圖定制 CUSTOMIZED ACCORDING TO DRAWING PROVIDED
玻璃鋼手糊 \\ 真空吸附制品
——醫(yī)療器械外殼專業(yè)制造者
FIBERGLASS HANDLAY UP/ VACUUM ADSORPTION
PRODUCTS PRODUCTS
------ PROFESSIONAL MANUFACTURER
OF MEDICAL DEVICE SHELLS
■ CT 機(jī)外殼 CT MACHINE HOUSING
MEDICAL影像類診療醫(yī)療器械外殼:
以自主研發(fā)的模具翻制技術(shù)為基礎(chǔ),以工裝制作規(guī)范和組裝規(guī)范為橋梁,為影像類診療醫(yī)療器
械專業(yè)制作配套外殼.
產(chǎn)品從成型、加工、鈑金粘接、組裝、修飾直至噴漆均自主制作,成品精度高、線型美、外觀
亮麗。
Imaging diagnosis and treatment
medical device shell
Based on independently developed mold turning technology, and using tooling
production and assembly standards , we specialize in producing supporting shells
for imaging diagnosis and treatment medical devices
The products are independently produced from molding, processing, sheet metal
bonding, assembly, decoration, and painting. The finished product has high precision, beautiful line shape, and bright appearance.
PAGE 20 / 21
SCANNING BED 掃描床
■
熱療類醫(yī)療器械外殼:
隨著生活水平的提高,體外熱療機(jī)已走入大眾生活.該儀器應(yīng)用高頻電磁場(chǎng),能在患者病灶處轉(zhuǎn)化為熱能,進(jìn)而達(dá)到殺菌、抑菌、
止痛、促進(jìn)血液及淋巴循環(huán),增強(qiáng)免疫系統(tǒng)功能,最終達(dá)到消除炎癥的目的。
由于復(fù)合材料的耐熱性,絕緣性,易造型性,可設(shè)計(jì)性強(qiáng),在熱療機(jī)領(lǐng)域已得到廣泛應(yīng)用。
現(xiàn)為海爾集團(tuán)瑪西普唐僧版、悟空版熱療機(jī)外殼已批量供貨。
Thermal therapy medical device shell
With the improvement of living standards, extracorporeal hyperthermia machines have entered public life. This
instrument uses high-frequency electromagnetic fields, which can convert into heat energy at the patient's
lesion. It sterilizes, inhibits bacteria, relieves pain, promotes blood and lymph circulation, enhances immune
system function, and ultimately achieves the purpose of eliminating inflammation.
Due to characters of heat resistance, insulation, easy shaping, and strong designability of composite materials,
they have been widely used in the field of hyperthermia equipment.
We are currently supplying the casings for Haier Group’s Masip Tang Monk Edition and Wukong Edition thermal
therapy machines in batches
■ 熱療機(jī) THERMAL THERAPY MEDICAL DEVICE SHELL
■ 護(hù)臀凳 HIP PROTECTION CHAIR ■ 腿部治療儀 LEG TREATMENT EQUIPMENT
在加速器類的外殼應(yīng)用:
醫(yī)用電子直線加速器是利用微波電場(chǎng)對(duì)電子進(jìn)行加速,產(chǎn)生高能射線,用于人類醫(yī)學(xué)實(shí)踐中的遠(yuǎn)
距離外照射放射治療活動(dòng)的大型醫(yī)療設(shè)備,廣泛應(yīng)用于各種腫瘤的治療,特別是深部腫瘤的治
療。
現(xiàn)為華明普泰公司生產(chǎn)的加速器外殼,采用電腦3D流線外形設(shè)計(jì);
1、模具采用數(shù)控加工母模輔助手工精細(xì)制作;
2、主體外殼材料選擇高強(qiáng)度專用基體材料(環(huán)氧系列)和織物材料;其優(yōu)越的性能已得到客戶的
高度贊揚(yáng)。
Application in the shell of accelerators
Medical electronic linear accelerators are large medical devices that use microwave
electric fields to accelerate electrons, generate high-energy rays, and are used for
long-distance external radiation therapy activities in human medical practice. They
are widely used in the treatment of various tumors, especially deep tumors.
The accelerator casing we currently produce for Huaming Putai Company adopts a
computerized 3D streamlined shape design;
1. The mold adopts CNC machining master mold to assist in manual precision production;
2. The main shell material is made of high-strength special matrix material (epoxy
series) and fabric material; its superior performance has been highly praised by
customers.
PAGE 22/ 23
■ 加速器 ACCELERATOR
ELECTRICITY玻璃鋼制品電力領(lǐng)域應(yīng)用
FRP PRODUCTS' APPLICATION
IN POWER INDUSTRY特高壓電抗器專用吸聲罩:
特高壓電抗器專用吸聲罩: 數(shù)十塊規(guī)格相同的單片首尾相連,形成一個(gè)圓形封閉空間。
Noise reduction device for UHV reactors:
Special sound-absorbing cover for UHV reactor: dozens of monolithic pieces
with the same specifications are connected end to end to form a circular
closed space. ★規(guī)格Size:
340mmx100mm,Thickness:5mm。 ★工藝:拉擠成型,中空結(jié)構(gòu)。
Process Technic: Pultrusion, Hollow structure ★性能::1800KV高壓下無擊穿。表面噴涂RTV硫化硅橡膠,具有優(yōu)良的防污閃性能。
Performance: no breakdown under high voltage of 1800KV.
The surface is sprayed with RTV vulcanized silicone rubber, which has excellent
anti fouling and flashover performance.
PAGE 24/ 25
NOISE REDUCTION DEVICE FOR UHV REACTORS 特高壓電抗器專用吸聲罩■
特高壓電抗器玻璃鋼材料:
公司擁有多項(xiàng)工藝技術(shù)已獲國(guó)家專利,特別是特高壓項(xiàng)目中大截面中部吸聲筒型材、扁材、
T型條、防雨帽和絕緣圍欄,已成為國(guó)網(wǎng)、南網(wǎng)800kv及以上特高壓項(xiàng)目成套解決方案產(chǎn)品
的合格供應(yīng)商。
公司生產(chǎn)的電抗器專用扁材和T型條能在130℃高溫下長(zhǎng)期使用,是北京電力設(shè)備總廠的最
大供應(yīng)商,產(chǎn)品市場(chǎng)占有率70%。
Fiberglass products for UHV Reactor
Our company owns multiple process technic that have been granted national
patents, especially for large cross-section sound-absorbing barrel type profiles,
flat Profiles, T-shaped Profiles, rainproof cover, and electrically insulated fences
in UHV projects. We are the qualified supplier who provide complete solutions
for the State Grid, China Southern Grid for the UHV project of 800kv and above.
★扁條規(guī)格Flat Bar size: (Thickness×Width)
6x13mm 6x19mm 6x25mm 6x30mm
★T型條規(guī)格 T-shaped Profiles
16x30mm / 16x25mm
PAGE 26 / 27
■ 玻璃鋼橫擔(dān) FIBERGLASS CROSSARM
■ 玻璃鋼電池柜 FIBERGLASS BATTERY CABINET
■ 玻璃鋼配電箱 FIBERGLASS POWER DISTRIBUTION BOX
■玻璃鋼絕緣圍欄FIBERGLASS INSULATION FENCE\\ GUARDRAIL
我們的客戶 OUR CUSTOMERS
以上順序不分先后。 The above rankings are in no particular order.
合作伙伴
PARTNERS
Part 07 PAGE 28 / 29
期待與您,共創(chuàng)未來
Looking forward to your joining
地址: 河北省秦皇島市開發(fā)區(qū)都山路 14 號(hào)
ADD:No.14 Dushan Rd, ETDZ Qinhuangdao City, Hebei province, China
E-mail:postmaster@htszfrp.com
http: www.szfrp.cn
Tel: HP:+86 13933905855 +86 335 8521234
秦皇島盛澤新材料科技有限公司
Qinhuangdao Shengze New Material Technology Co., Ltd.