長(zhǎng)頸圓弧角型

Long neck radius type: AE-CPR-N

追加144款

144 new items added

DLC Coated Carbide End Mills for Copper Electrodes

銅電極用DLC硬質(zhì)合金銑刀

AE-LNBD-N?AE-CPR-N

Vol.2

1

72 items in total

AE-LNBD-N ????????????????????????????????????????? P.3

?R0.05 ～ R3

?共72款

高效率精加工用長(zhǎng)頸圓弧角型

Long neck radius type for high-efficiency finishing

144 items in total

AE-CPR-N ????????????????????????????????????????????? P.11

?φ0.2 ～ φ6

?共144款

豐富的產(chǎn)品尺寸，共216款

Full lineup of 216 items

LINE UP 產(chǎn)品種類

高精度精加工用2刃長(zhǎng)頸球頭型

2-flute long neck ball type for high precision finishing

NEW

※外徑1mm以下為2刃

*2-flute specification for

outer diameter less than

1 mm

2

獨(dú)特的DLC涂層改善了銅電極加工

Unique DLC coating that revamps copper electrode machining

由于DLC涂層表面的平滑度和低摩擦系數(shù)，對(duì)需求耐溶著性和潤(rùn)滑性的銅合金等非鐵金屬發(fā)揮

出眾的威力。

Due to its smooth surface and extremely low coefficient of friction, DLC coating is extremely effective against non-ferrous metals such as copper alloys, which require

welding resistance and lubricity.

■ DLC-IGUSS 涂層 DLC-IGUSS Coating

DLC-IGUSS能有效抑制紫銅(C1100)的磨損，可以長(zhǎng)期保持穩(wěn)定的加工精度。

DLC-IGUSS is effective in suppressing wear against tough-pitch copper (C1100), and stable machining accuracy can be obtained for a long period of time.

■ 耐磨損性 Wear Resistance

（標(biāo)準(zhǔn)） ○ → ◎ → ☆（ 最佳）

（Good） （Best）

涂層名稱

Name of Coating

涂層色

Coating

Color

涂層種類

Coating Type

硬度

（GPa）

Hardness

氧化開始溫度（℃）

Oxidation

Temperature

摩擦系數(shù)

Coefficient

of Friction

標(biāo)準(zhǔn)涂層厚度

（μm）

Coating

Thickness

成膜溫度

（℃）

Coating

Temperature

表面粗糙度

Surface

Roughness

耐磨損性

Wear Resistance

耐溶著性

Welding

Resistance

韌性

Toughness

DLC-IGUSS

干渉色

Interference

Color

DLC（SP3 Rich） 60 550 0.10 0.8 400 ☆ ◎ ☆ ○

使用工具

Tool

2刃硬質(zhì)合金球頭銑刀 R1.5

2-flute Carbide Ball End Mill

加工材料

Work Material C1100

加工方法

Milling Method

啄銑

Pick Milling

切削速度

Cutting Speed 141 m/min (15,000min-1）

進(jìn)給速度

Feed 1,500 mm/min (0.05mm/t）

切削深度

Depth of Cut ap = 1.5mm Pf= 0.05mm

切削油劑

Coolant

水溶性切削油劑

Water-soluble

使用機(jī)械

Machine

立式加工中心（BT40）

Vertical Machining Center

與以往的DLC涂層相比，DLC-IGUSS涂層為厚涂層型，可抑制刃尖磨損，

實(shí)現(xiàn)工具的高耐久性和良好的加工精度。

Compared to conventional DLC coating, DLC-IGUSS is a thick film type that suppresses wear on the cutting edge and achieves both high tool durability and good machining

accuracy.

DLC-IGUSS CrN涂層

CrN Coating

Cr系涂層

Cr-based Coating

加工420m 后球頭部后刃面磨損狀態(tài)

Wear condition of ball flank after milling 420m

0

70 140 210 280 350 420 490

0.005

0.010

0.015

0.020

0.025

0.030

0.035

（m） 切削長(zhǎng)度 Milling Length

Cr-based Coating

Cr系涂層

CrN Coating

DLC-IGUSS CrN 涂層

后刃面磨損寬度Flank Wear

（mm）

3

加工出無(wú)毛刺的精美銅電極！

Milling beautiful copper electrodes without burrs!

高精度精加工用2刃長(zhǎng)頸球頭型

2-flute high-precision finishing long neck ball type

AE-LNBD-N

? 最適合銅合金加工的鋒利的切削刃形狀

?Optimal cutting edge shape for milling copper alloy

? 優(yōu)良的球頭R精度

?Superior ball R precision

? 高品質(zhì)的后刃面粗糙度

?High quality primary relief surface

實(shí)現(xiàn)高品質(zhì)加工的球頭部

Ball specifications that enable high quality milling

?對(duì)應(yīng)h4公差（0/-0.004）

?Supports h4 tolerance (0/-0.004).

水滴形外周部

Teardrop-shaped outer periphery

? 大倒錐在紅點(diǎn)處的切削可抑制振動(dòng)，防止崩

刃，提高加工面精度。

? Strong back taper geometry enables milling by

point, which prevents chattering and chipping,

resulting in improvement of surface accuracy.

AE-LNBD-N 以往產(chǎn)品

Conventional

注1：R2以上無(wú)水滴形狀

Note: Teardrop-shaped specification does not apply to items above R2.

優(yōu)異的柄部精度

Superior shank accuracy

± 0.003

R

0.2<RE≦1.5

± 0.004

R

1.5<RE

± 0.002

R

RE≦0.2

AE-LNBD-N 其他公司產(chǎn)品

Competitor

0

0.2

0.4

0.6 Ra

Rz

■

■

AE-LNBD-N 其他公司產(chǎn)品

Competitor

（μm）

良好的加工面精度

Excellent machined surface accuracy

無(wú)毛刺的出色邊緣

Beautiful edge without burrs

加工詳細(xì)數(shù)據(jù)請(qǐng)見(jiàn)P.5

See page 5 for cutting data

表面粗糙度Surface Roughness

4

采用DLC-IGUSS涂層，實(shí)現(xiàn)長(zhǎng)壽命化。DLC-IGUSS coating is used to enable long tool life.

在銅鎢合金加工中，發(fā)揮優(yōu)良的耐久性 Exhibits superior endurance in copper tungsten

Environmental Considerations

環(huán)境

保護(hù) 工具的長(zhǎng)壽命化可以減少?gòu)U棄物，從而節(jié)約資源。

另外、長(zhǎng)壽命化可減少工具交換時(shí)間，實(shí)現(xiàn)降低功率消耗。

Extension of tool life leads to waste reduction and contributes to resource conservation.

In addition, longer tool life reduces power consumption by reducing tool change time.

采用DLC-IGUSS涂層擁有壓倒性的長(zhǎng)壽命

Overwhelmingly long tool life with DLC-IGUSS coating

使用工具

Tool AE-LNBD-N R1×10×4

加工材料

Work Material C1100

加工方法

Milling Method

啄銑

Pick Milling

切削速度

Cutting Speed 126m/min（20,000min-1）

進(jìn)給速度

Feed 2,000mm/min（0.05mm/t）

切削深度

Depth of Cut

ap=0.2mm（0.1D）

Pf=0.4mm（0.2D）

切削油劑

Coolant

水溶性切削油劑

Water-soluble

使用機(jī)械

Machine

立式加工中心（BT40）

Horizontal Machining Center

AE-LNBD-N 其他公司產(chǎn)品

Competitor

加工2,480m后的球頭部后刃面磨損狀態(tài)

Wearing condition of ball flank after milling 2,480m

Competitor

其他公司產(chǎn)品

AE-LNBD-N

使用工具

Tool AE-LNBD-N R1×10×4

加工材料

Work Material

銅鎢合金

Copper Tungsten

加工方法

Milling Method

啄銑

Pick Milling

切削速度

Cutting Speed 101m/min（16,000min-1）

進(jìn)給速度

Feed 1,400mm/min（0.04mm/t）

切削深度

Depth of Cut

ap=0.2mm（0.1D）

Pf=0.4mm（0.2D）

切削油劑

Coolant

水溶性切削油劑

Water-soluble

使用機(jī)械

Machine

立式加工中心（BT40）

Horizontal Machining Center

0

0.01

0.02

0.03

0.04

0.05

0.06

0.07

0.08

0.09

200 400 600 800 1,000 1,200 1,400

（m） 切削長(zhǎng)度 Milling Length

后刃面磨損寬度Flank Wear

（mm）

球頭部后刃面磨損狀態(tài)

Wear condition of ball flank

AE-LNBD-N 1,378m 其他公司產(chǎn)品 A 1,378m

Competitor

其他公司產(chǎn)品 B 970m

Competitor

0

0.01

0.02

0.03

0.04

500 1,000 1,500 2,000 2,500

（m） 切削長(zhǎng)度 Milling Length

后刃面磨損寬度Flank Wear

（mm）

Competitor

其他公司產(chǎn)品A

AE-LNBD-N

Competitor

其他公司產(chǎn)品B

5

加工數(shù)據(jù) Cutting Data

工序編號(hào)

Process

加工部位

Milling Part

加工內(nèi)容

Milling Process

使用工具

Tool

切削速度

Cutting Speed

（m/min）

進(jìn)給速度

Feed

（mm/min）

ap

（mm）

Pf

（mm）

① 全體

Overall

等高線

Contouring Line

長(zhǎng)刃高效率粗加工

Long Flute High Efficiency Roughing

AE-TL-N

3×15

50

(5,300min-1)

600

(0.038mm/t) 11 0.3

② 全體

Overall

等高線

Contouring Line

粗加工

Roughing

AE-LNBD-N

R1×10×4

105

(16,800min-1)

1,500

(0.045mm/t) 0.25 0.25

③ 平面部

Surface Plane

正面銑削

Frontal Milling

半粗加工

Semi-roughing

AE-TL-N

3×15

50

(5,300min-1)

400

(0.025mm/t) 0.1 1

④ 全體

Overall

等高線

Contouring Line

半精加工

Semi-finishing

AE-LNBD-N

R1×10×4

105

(16,800min-1)

1,500

(0.045mm/t) 0.25 0.25

⑤ 左側(cè)形狀部

Left Shape

等高線

Contouring Line

高精度精加工

High-precision Finishing

AE-LNBD-N

R1×10×4

127

(20,160min-1)

750

(0.019mm/t) 0.03 0.03

⑥ 右側(cè)形狀部

Right Shape

等高線

Contouring Line

高精度精加工

High-precision Finishing

以往產(chǎn)品

Conventional

（Cr系涂層）

(Cr-based Coating)

R1×10×4

127

(20,160min-1)

750

(0.019mm/t) 0.03 0.03

與以往產(chǎn)品相比，可實(shí)現(xiàn)無(wú)毛刺的良好加工面

Achieves good machined surface without burrs compared to conventional products

掃一掃

觀看加工視頻

Watch it in action

使用機(jī)械：立式加工中心（HSK-E32）

Machine : Vertical Machining Center

切削油劑：MQL※

Coolant

d

以往產(chǎn)品 Conventional

加工領(lǐng)域

Milling Area

AE-LNBD-N

加工領(lǐng)域

Milling Area

b

a

c

C

A

D

B

※加工視頻拍攝原因，使用MQL

MQL is used for filming purposes

使用工具

Tool

工序編號(hào)

Process

加工面狀態(tài)

Condition of Machined Surface

毛刺的狀態(tài)

Condition of Burrs

AE-LNBD-N

R1×10×4

以往產(chǎn)品

Conventional

（Cr系涂層）

(Cr-based Coating)

R1×10×4

Ra：0.1125μm

Ra：0.19125μm

b

B

c

C

d

D

a

A

⑤

⑥

加工面粗糙

Tear走形

Collapse of Shape

毛刺

Burrs

加工材料：紫銅(C1100)

Work Material : Tough-Pitch Copper

加工尺寸：60×60

Work Size

（加工深度10mm）

Milling Depth

6

掃一掃

觀看加工視頻

Watch it in action

厚度

0.2mm

Thickness

寬度0.5mm

Width

高度

Height

1mm高度

Height

1mm

R 0.2mm

R 0.2mm

寬度0.6mm

Width

厚度

Thickness

0.1mm

1組（7個(gè)）

1 Set （7 Sheets）

槽A

Rib A

槽B

Rib B

以往產(chǎn)品 Conventional

加工領(lǐng)域

Milling Area

AE-LNBD-N

加工領(lǐng)域

Milling Area

與以往產(chǎn)品相比，實(shí)現(xiàn)穩(wěn)定的磨損和加工精度

Achieves consistent tool wear over time and machining accuracy compared to conventional products

①、②的加工材料在以下切削條件下進(jìn)行加工。

Work materials of ① and ② are processed under the following cutting conditions

合作：碌々産業(yè)株式會(huì)社

Cooperation:

ROKU-ROKU SANGYO, LTD.

使用工具

Tool

AE-LNBD-N

R0.2×1×4

以往產(chǎn)品

Conventional

（Cr系涂層）

Cr-based Coating

加工材料

Work Material

①銅鎢合金 ②紫銅（C1100）

Copper Tungsten Tough-Pitch Copper

加工方法

Milling Method

等高線　高精度精加工

Contour and High Precision Finishing

切削速度

Cutting Speed Vc=75 m/min （60,000min-1）

進(jìn)給速度

Feed Vf=600 mm/min （0.005mm/t）

切削深度

Depth of Cut ap = 0.005mm Pf= 0.005mm

切削油劑

Coolant

油性切削油劑

Non-water-soluble

使用機(jī)械

Machine Android Ⅱ (HSK-E25)

加工尺寸：19×19

Work Size

（加工深度1mm）

Milling Depth

放大圖

Enlarged Photo

加工形狀 Work Shape

① 加工紫銅的一組槽（7個(gè)）

Milling 1 set of tough-pitch copper ribs (7 sheets)

② 每加工1組槽，加工尺寸測(cè)量用銅合金并測(cè)量尺寸

Dimensional measurement by processing a copper alloy block for

dimensional measurement of each set of ribs

②紫銅(C1100) 的加工 Machining Tough-Pitch Copper

?無(wú)毛刺的良好邊緣

Good edge without burrs

①銅鎢合金的加工 Machining Copper Tungsten

?穩(wěn)定磨損

Stable wear transition

加工52.1m時(shí)的磨損狀態(tài)

Wear comparison after milling 52.1 m

?尺寸變化小，加工精度穩(wěn)定 Stable machining accuracy with little dimensional change

加工試驗(yàn)的評(píng)價(jià)方法 Evaluation method of cutting test

AE-LNBD-N 以往產(chǎn)品

Conventional

AE-LNBD-N 以往產(chǎn)品

Conventional

0.000

0.001

0.002

0.003

0.004

0.005

0.006

0.007

0.008

0.009

10 20 30 40 50 60（m）

切削長(zhǎng)度 Milling Length

AE-LNBD-N 以往產(chǎn)品 Conventional

后刃面磨損寬度Flank Wear

（mm）

-0.5

0.0

0.5

1.5

2.5

3.5

4.5

5.5

10 20 30 40 50 60 70

切削長(zhǎng)度 Milling Length （m）

AE-LNBD-N 以往產(chǎn)品 Conventional

加工寬度的變化量 Amount of Change in Milling Width

（μm）

變化量

1?10以下

Less than 1/10

in variation

磨損寬度

約?

About 1/2 wear

width

1組槽的切削長(zhǎng)度

Cutting length of 1 set of ribs

槽A Rib A 槽B Rib B

set

6.2 m/1組 set 11.1m/1組 set

尺寸測(cè)量用銅合金形狀

Block of copper alloy for

dimensional measurement

3mm

3mm

加工前

Before Processing

7

商品號(hào)

EDP No.

球半徑×頸長(zhǎng)×柄徑

RE×LU×DCON

全長(zhǎng)

LF

刃長(zhǎng)

APMX LH 頸徑

DN

干涉角度

θk

相對(duì)于工件傾斜角α的實(shí)際有效長(zhǎng)Le 注1

Effective length by inclined angles 形狀

Type

庫(kù)存

Stock 0.5° 1° 1.5° 2° 3°

3056370 R0.05 × 0.3 ×4 45 0.08 7.6 0.09 14.52° 0.3 0.31 0.32 0.33 0.36 1 A ●

3056371 R0.05 × 0.5 ×4 7.8 14.07° 0.53 0.56 0.59 0.62 0.67 ●

3056372 R0.075 × 0.3 ×4

45 0.12

7.5

0.135

14.55° 0.3 0.31 0.32 0.33 0.35

1 A

●

3056373 R0.075 × 0.5 ×4 7.7 14.12° 0.52 0.55 0.58 0.6 0.65 ●

3056374 R0.075 × 1 ×4 8.2 13.29° 1.05 1.1 1.14 1.18 1.27 ●

3056375 R0.1 × 0.3 ×4

45 0.16

7.4

0.19

14.59° 0.3 0.31 0.32 0.33 0.34

1 A

●

3056376 R0.1 × 0.5 ×4 7.6 14.12° 0.53 0.56 0.58 0.61 0.66 ●

3056377 R0.1 × 1 ×4 8.1 13.28° 1.06 1.11 1.15 1.19 1.28 ●

3056378 R0.1 × 1.5 ×4 8.6 12.53° 1.58 1.65 1.7 1.76 1.9 ●

3056379 R0.15 × 0.6 ×4

45 0.24

7.5

0.285

14.02° 0.63 0.65 0.68 0.7 0.75

1 A

●

3056380 R0.15 × 1 ×4 7.9 13.33° 1.05 1.09 1.13 1.17 1.25 ●

3056381 R0.15 × 1.5 ×4 8.4 12.56° 1.57 1.63 1.68 1.74 1.87 ●

3056382 R0.15 × 2 ×4 8.9 11.87° 2.09 2.16 2.24 2.32 2.49 ●

3056383 R0.2 × 1 ×4

45 0.3

7.7

0.38

13.38° 1.04 1.08 1.11 1.15 1.23

1 A

●

3056384 R0.2 × 2 ×4 8.7 11.87° 2.08 2.15 2.22 2.3 2.47 ●

3056385 R0.2 × 3 ×4 9.7 10.66° 3.12 3.22 3.33 3.45 3.71 ●

3056386 R0.2 × 4 ×4 10.7 9.68° 4.15 4.29 4.44 4.6 4.95 ●

3056387 R0.25 × 1 ×4

45 0.4

7.6

0.475

13.43° 1.03 1.07 1.1 1.13 1.2

1 A

●

3056388 R0.25 × 2 ×4 8.6 11.87° 2.07 2.14 2.21 2.28 2.45 ●

3056389 R0.25 × 3 ×4 9.6 10.63° 3.11 3.21 3.32 3.43 3.69 ●

3056390 R0.25 × 4 ×4 10.6 9.63° 4.14 4.28 4.42 4.58 4.93 ●

3056391 R0.25 × 5 ×4 11.6 8.79° 5.18 5.35 5.53 5.73 6.18 ●

3056392 R0.3 × 1 ×4

45 0.5

7.3

0.55

13.5° 1.02 1.05 1.07 1.1 1.17

1 A

●

3056393 R0.3 × 2 ×4 8.3 11.89° 2.06 2.12 2.18 2.25 2.41 ●

3056394 R0.3 × 3 ×4 9.3 10.62° 3.09 3.19 3.29 3.4 3.66 ●

3056395 R0.3 × 4 ×4 10.3 9.59° 4.12 4.26 4.4 4.55 4.9 ●

3056396 R0.3 × 5 ×4 11.3 8.74° 5.16 5.33 5.51 5.7 6.14 ●

3056397 R0.3 × 6 ×4 12.3 8.02° 6.19 6.4 6.62 6.85 7.39 ●

3056398 R0.4 × 2 ×4

45 0.6

8

0.75

11.87° 2.05 2.11 2.17 2.24 2.39

1 A

●

3056399 R0.4 × 3 ×4 9.1 10.53° 3.09 3.18 3.28 3.39 3.63 ●

3056400 R0.4 × 4 ×4 10 9.46° 4.12 4.25 4.39 4.54 4.88 ●

3056401 R0.4 × 6 ×4 12 7.86° 6.19 6.39 6.61 6.84 7.36 ●

3056402 R0.4 × 8 ×4 14 6.72° 8.25 8.53 8.82 9.14 9.85 ●

單位:mm Unit:mm

15°

LF

LH

LU

APMXDNDCON

RE

DN DCON

LF

LU

APMX RE

AE-LNBD-N

Type1

Type2

● = 標(biāo)準(zhǔn)庫(kù)存品

● =Standard stock item

?標(biāo)識(shí)說(shuō)明請(qǐng)參考p.8。 See p.8 for explanation of icons.

30? CARBIDE SPEED

FEED

FIT P9~P10

SHRINK

± 0.003

R

0.2<RE≦1.5

± 0.004

R

1.5<RE

± 0.002

R

RE≦0.2

h4

SHANK

銅電極用DLC硬質(zhì)合金銑刀 高精度精加工用2刃長(zhǎng)頸球頭型

注 1： 相對(duì)于工件傾斜角α的實(shí)際有效長(zhǎng)Le 欄中，如果無(wú)數(shù)值時(shí)表示加工時(shí)不存在干涉

Note： If there is no value in the actual effective length (Le column) for the work

gradient angle α , it indicates no interference.

θk 干涉角度

實(shí)際有效長(zhǎng)

Le

工件

傾斜角

α Actual Effective Length

Inclined

Angle

Interference Angle

DLC Coated Carbide End Mill for Copper Electrodes

2-flute long neck ball type for high precision finishing

涂層可能會(huì)有顏色不均的情況，但這并不影響刀具的性能。

End mills may have some discoloration, but it does not cause any performance problems.

FROM NEXT

8

● = 標(biāo)準(zhǔn)庫(kù)存品 ●=Standard stock item

商品號(hào)

EDP No.

球半徑×頸長(zhǎng)×柄徑

RE×LU×DCON

全長(zhǎng)

LF

刃長(zhǎng)

APMX LH 頸徑

DN

干涉角度

θk

形狀

Type

庫(kù)存

Stock 0.5° 1° 1.5° 2° 3°

3056403 R0.5 × 2 ×4

45 0.8

7.6

0.95

11.85° 2.05 2.1 2.16 2.22 2.37

1 A

●

3056404 R0.5 × 3 ×4 8.6 10.44° 3.08 3.17 3.27 3.37 3.61 ●

3056405 R0.5 × 4 ×4 9.6 9.32° 4.12 4.24 4.38 4.52 4.85 ●

3056406 R0.5 × 5 ×4 10.6 8.42° 5.15 5.31 5.49 5.67 6.1 ●

3056407 R0.5 × 6 ×4 11.6 7.68° 6.18 6.38 6.59 6.82 7.34 ●

3056408 R0.5 × 8 ×4 13.6 6.52° 8.25 8.52 8.81 9.12 9.83 ●

3056409 R0.5 × 10 ×4 15.6 5.67° 10.32 10.66 11.03 11.42 12.31 ●

3056410 R0.5 × 12 ×4 17.6 5.01° 12.39 12.8 13.24 13.72 14.8 ●

3056411 R0.75 × 4 ×4 45

1.2

8.8

1.45

8.8° 4.18 4.33 4.46 4.6 4.92

1 A

●

3056412 R0.75 × 6 ×4 10.8 7.09° 6.27 6.47 6.68 6.9 7.4 ●

3056413 R0.75 × 12 ×4 55 16.8 4.46° 12.48 12.89 13.33 13.8 14.86 ●

3056414 R0.75 × 18 ×4 22.8 3.25° 18.68 19.31 19.98 20.7 22.32 ●

3056415 R1 × 4 ×4

50

1.6

8.2

1.95

7.88° 4.22 4.44 4.65 4.86 5.26

1 A

●

3056416 R1 × 6 ×4 10.2 6.2° 6.35 6.67 6.96 7.23 7.75 ●

3056417 R1 × 8 ×4 12.2 5.1° 8.47 8.87 9.22 9.54 10.24 ●

3056418 R1 × 10 ×4 14.2 4.34° 10.58 11.05 11.45 11.84 12.73 ●

3056419 R1 × 12 ×4 16.2 3.77° 12.68 13.21 13.67 14.14 15.21 ●

3056420 R1 × 14 ×4 18.2 3.33° 14.78 15.36 15.88 16.44 17.7 ●

3056421 R1 × 16 ×4 20.2 2.99° 16.87 17.5 18.1 18.74 - ●

3056422 R1 × 20 ×4 60 24.2 2.47° 21.04 21.78 22.53 23.34 - ●

3056423 R1 × 25 ×4 29.2 2.04° 26.24 27.13 28.07 29.09 - ●

3056424 R1.5 × 10 ×6

55

2.4

15.8

2.85

5.95° 10.44 10.83 11.18 11.55 12.37

1 A

●

3056425 R1.5 × 12 ×6 17.8 5.23° 12.53 12.98 13.4 13.85 14.85 ●

3056426 R1.5 × 14 ×6 19.8 4.67° 14.62 15.12 15.62 16.15 17.34 ●

3056427 R1.5 × 16 ×6 21.8 4.21° 16.7 17.26 17.83 18.45 19.83 ●

3056428 R1.5 × 20 ×6 25.8 3.53° 20.85 21.54 22.27 23.05 24.8 ●

3056429 R1.5 × 25 ×6 65 30.8 2.93° 26.03 26.89 27.81 28.8 - ●

3056430 R1.5 × 30 ×6 35.8 2.5° 31.2 32.24 33.35 34.54 - ●

3056431 R2 × 10 ×6 60

3.2

14

3.85

4.75° 10.42 10.79 11.13 11.47 12.25

1 A

●

3056432 R2 × 15 ×6 19 3.37° 15.64 16.16 16.67 17.22 18.47 ●

3056433 R2 × 20 ×6 65 24 2.61° 20.84 21.51 22.21 22.97 - ●

3056434 R2 × 25 ×6 29 2.13° 26.02 26.85 27.75 28.72 - ●

3056435 R2 × 30 ×6 80 34 1.79° 31.18 32.2 33.3 - - ●

3056436 R2 × 40 ×6 44 1.37° 41.52 42.9 - - - ●

3056437 R3 × 10 ×6

70

4.8

-

5.85

- - - - - -

2 A

●

3056438 R3 × 15 ×6 - - - - - - - ●

3056439 R3 × 20 ×6 - - - - - - - ●

3056440 R3 × 30 ×6 90 - - - - - - - ●

3056441 R3 × 50 ×6 - - - - - - - ●

單位:mm Unit:mm FROM NEXT

■ 標(biāo)識(shí)種類 Guide for Icons

1 材質(zhì) Tool Materials

CARBIDE 硬質(zhì)合金

Tungsten Carbide

3 R容許差 Tolerance of Radius

表示銑刀的R容許差

± 0.002 Identifies the tolerance of the radius for end mills

R

2 表面處理 Surface Treatment

DLC-IGUSS 涂層

DLC-IGUSS Coating

7 切削條件 Cutting Conditions

表示切削條件基準(zhǔn)表所在頁(yè)碼

Indicates page number for cutting conditions

SPEED

FEED

4 外徑的容許差 Tolerance for milling diameter

表示銑刀的外徑

Tolerance for milling diameter

6 螺旋角 Helix Angle

30?表示銑刀排屑槽的螺旋角

Helix angle of flute for end mills

5 柄部 Shank

FIT

SHRINK 也推薦熱縮刀柄

h4 Suitable for the shrink holder system

SHANK 表示柄部精度

Tolerance for Shank Diameter

相對(duì)于工件傾斜角α的實(shí)際有效長(zhǎng)Le 注1

Effective length by inclined angles

9

AE-LNBD-N 切削條件基準(zhǔn)表 Cutting Condition

加工時(shí)產(chǎn)生的火花以及破損造成的發(fā)熱現(xiàn)象有導(dǎo)致火災(zāi)的危險(xiǎn)。

請(qǐng)做好防火措施。

Caution : Sparks generated during operation or heat caused by tool breakage can cause fire.

Be sure to use all proper fire-prevention measures.

1. 請(qǐng)使用剛性較高的機(jī)床和刀柄。

2. 請(qǐng)根據(jù)切削深度、機(jī)械剛性等使用情況，適當(dāng)調(diào)整轉(zhuǎn)速和進(jìn)給速度。

3. 請(qǐng)使用水溶性切削油劑。

4. 重視加工表面、精度時(shí)，請(qǐng)使用油性切削油劑。請(qǐng)根據(jù)需求調(diào)整切削深度和進(jìn)給速度。

5. 請(qǐng)務(wù)必使用切削油劑制造商推薦的切削油劑?？赡軙?huì)導(dǎo)致加工工件變色。

Pf

ap

加工材料

Work Material

銅

Copper

（C1020,C1100）

銅鎢合金

Copper Tungsten

（W70% - Cu30%）

RE

頸長(zhǎng)

LU

(mm)

轉(zhuǎn)速

Speed

(min-1)

進(jìn)給速度

Feed

(mm/min)

切削深度 (mm)

Depth of cut 轉(zhuǎn)速

Speed

(min-1)

進(jìn)給速度

Feed

(mm/min)

ap Pf

ap Pf

R0.05

0.3 38,400 225 0.005 0.01 32,000 120 0.005 0.008

0.5 38,400 180 0.005 0.01 32,000 96 0.005 0.008

R0.075

0.3 38,400 257 0.008 0.02 32,000 137 0.008 0.015

0.5 38,400 225 0.008 0.02 32,000 120 0.008 0.021

1 38,400 180 0.005 0.01 32,000 96 0.005 0.011

R0.1

0.3 38,400 450 0.02 0.04 32,000 240 0.02 0.03

0.5 38,400 450 0.02 0.04 32,000 240 0.02 0.03

1 38,400 225 0.02 0.04 32,000 120 0.02 0.03

1.5 38,400 225 0.02 0.04 32,000 120 0.02 0.03

R0.15

0.6 38,400 900 0.02 0.06 32,000 480 0.02 0.045

1 38,400 675 0.02 0.06 32,000 360 0.02 0.045

1.5 38,400 675 0.02 0.06 32,000 360 0.02 0.045

2 38,400 675 0.02 0.06 32,000 360 0.02 0.045

R0.2

1 38,400 900 0.025 0.1 32,000 480 0.025 0.075

2 32,400 675 0.025 0.1 27,000 360 0.025 0.075

3 32,400 675 0.025 0.1 27,000 360 0.025 0.075

4 32,400 675 0.01 0.06 27,000 360 0.01 0.045

R0.25

1 38,400 1,125 0.04 0.1 32,000 600 0.04 0.075

2 38,400 900 0.04 0.1 32,000 480 0.04 0.075

3 32,400 675 0.04 0.1 27,000 360 0.04 0.075

4 32,400 675 0.04 0.1 27,000 360 0.04 0.075

5 25,200 450 0.04 0.1 21,000 240 0.04 0.075

R0.3

1 38,400 2,250 0.09 0.12 32,000 1,440 0.08 0.12

2 38,400 1,688 0.09 0.12 32,000 1,080 0.08 0.12

3 36,000 938 0.09 0.12 30,000 600 0.08 0.12

4 36,000 938 0.09 0.12 30,000 600 0.08 0.12

5 36,000 938 0.09 0.12 30,000 600 0.08 0.12

6 30,000 563 0.09 0.12 25,000 360 0.08 0.12

R0.4

2 32,400 1,688 0.12 0.16 27,000 1,080 0.11 0.16

3 32,400 1,688 0.12 0.16 27,000 1,080 0.11 0.16

4 32,400 1,688 0.12 0.16 27,000 1,080 0.11 0.16

6 28,800 938 0.12 0.12 24,000 600 0.11 0.12

8 26,400 563 0.12 0.12 22,000 360 0.11 0.12

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10

FROM NEXT

1. Use a rigid and precise machine and holder.

2. Please adjust the speed and feed when the cutting depth is large or when machines with low rigidity are used.

3. Use a water soluble fluid.

4. Use a non-water-soluble cutting fluid if the machined surface and accuracy are of critical importance.

Adjust the depth of cut and feed rate as necessary.

5. Always use a cutting fluid recommended by the cutting fluid manufacturer as the workpiece may discolor.

加工材料

Work Material

銅

Copper

（C1020,C1100）

銅鎢合金

Copper Tungsten

（W70% - Cu30%）

RE

頸長(zhǎng)

LU

(mm)

轉(zhuǎn)速

Speed

(min-1)

進(jìn)給速度

Feed

(mm/min)

切削深度 (mm)

Depth of cut

轉(zhuǎn)速

Speed

(min-1)

進(jìn)給速度

Feed

(mm/min)

ap Pf

ap Pf

R0.5

2 33,600 1,875 0.15 0.2 28,000 1,200 0.14 0.2

3 33,600 1,875 0.15 0.2 28,000 1,200 0.14 0.2

4 33,600 1,875 0.15 0.2 28,000 1,200 0.14 0.2

5 25,200 1,125 0.15 0.2 21,000 720 0.14 0.2

6 25,200 1,125 0.15 0.2 21,000 720 0.14 0.2

8 25,200 1,125 0.15 0.15 21,000 720 0.14 0.15

10 21,600 750 0.12 0.12 18,000 480 0.11 0.12

12 21,600 750 0.12 0.12 18,000 480 0.11 0.12

R0.75

4 24,000 2,250 0.24 0.3 20,000 1,440 0.22 0.3

6 21,600 1,875 0.24 0.3 18,000 1,200 0.22 0.3

12 20,400 1,125 0.24 0.24 17,000 720 0.22 0.24

18 15,600 750 0.18 0.18 13,000 480 0.16 0.18

R1

4 19,800 2,625 0.3 0.56 16,500 1,680 0.27 0.56

6 19,800 2,625 0.3 0.56 16,500 1,680 0.27 0.56

8 19,800 2,625 0.3 0.56 16,500 1,680 0.27 0.56

10 16,800 1,875 0.3 0.56 14,000 1,200 0.27 0.56

12 16,800 1,875 0.3 0.56 14,000 1,200 0.27 0.56

14 16,800 1,875 0.3 0.56 14,000 1,200 0.27 0.56

16 16,800 1,875 0.3 0.42 14,000 1,200 0.27 0.42

20 13,200 938 0.3 0.42 11,000 600 0.27 0.42

25 13,200 938 0.3 0.42 11,000 600 0.27 0.42

R1.5

10 14,400 2,250 0.4 0.84 12,000 1,440 0.36 0.84

12 12,000 2,250 0.4 0.84 10,000 1,440 0.36 0.84

14 12,000 2,250 0.4 0.84 10,000 1,440 0.36 0.84

16 12,000 1,125 0.4 0.84 10,000 720 0.36 0.84

20 12,000 1,125 0.4 0.84 10,000 720 0.36 0.84

25 12,000 1,125 0.4 0.84 10,000 720 0.36 0.84

30 10,800 938 0.4 0.84 9,000 600 0.36 0.84

R2

10 10,800 3,000 1.0 1.3 9,000 1,920 0.9 1.3

15 10,800 2,250 1.0 1.3 9,000 1,440 0.9 1.3

20 8,400 1,500 1.0 1.3 7,000 960 0.9 1.3

25 8,400 1,500 1.0 1.3 7,000 960 0.9 1.3

30 8,400 1,500 0.8 1.3 7,000 960 0.7 1.3

40 6,000 938 0.7 1.3 5,000 600 0.6 1.3

R3

10 10,800 3,375 1.2 1.8 9,000 2,160 1.1 1.8

15 10,800 3,375 1.2 1.8 9,000 2,160 1.1 1.8

20 8,400 1,875 1.2 1.8 7,000 1,200 1.1 1.8

30 7,200 1,875 1.2 1.8 6,000 1,200 1.1 1.8

50 6,000 1,125 0.8 1.8 5,000 720 0.7 1.8

11

實(shí)現(xiàn)高效率?長(zhǎng)壽命?高精度加工！

Achieves high efficiency, long tool life and high precision machining!

高效率精加工用長(zhǎng)頸圓弧角型

High-efficiency finishing long neck radius type

AE-CPR-N

實(shí)現(xiàn)高效率加工的3刃式樣※

Achieves high efficiency milling with 3-flute specification*

?外徑0.2mm～6mm和豐富的頸長(zhǎng)

?Available from outer diameter 0.2 mm to 6 mm with a wide variety of neck lengths

豐富的產(chǎn)品尺寸

Abundant variations

※外徑１mm以下為2刃

*2-flute specification for outer diameter

less than 1 mm

? 優(yōu)良的刃徑精度

優(yōu)良的刃徑精度和圓弧角R精度

Excellent cutting edge diameter accuracy and superior corner radius precision

?Excellent cutting edge diameter accuracy

外徑 (DC) φ1以下 0 ～ -0.006

Up to φ1

φ1以上 0 ～ -0.01

Over φ1

? 優(yōu)良的圓弧角R精度

?Superior R precision

全尺寸 ±0.004

All sizes

± 0.004

R

?

?

實(shí)現(xiàn)高精度

的加工面品質(zhì)

Achieves higher precision

machined surface quality

修光刃式樣

Flat cutting edge specification

修光刃

Flat cutting edge

※部分尺寸除外

*Excluding some sizes

12

3刃式樣可高效率加工?長(zhǎng)壽命化

3-flute specification enables high-efficiency machining and long tool life

Environmental Considerations

環(huán)境

保護(hù) 工具的長(zhǎng)壽命化可以減少?gòu)U棄物，從而節(jié)約資源。

外徑1mm以上為3刃式樣，可提高加工效率。

高效率加工縮短了機(jī)械運(yùn)轉(zhuǎn)時(shí)間，實(shí)現(xiàn)耗電量的減少。

Extension of tool life leads to waste reduction and contributes to resource conservation.

Machining efficiency can be improved with the 3-flute specification for outer diameters of 1 mm or more.

High-efficiency machining shortens machine operating time and reduces power consumption.

實(shí)現(xiàn)高效率?長(zhǎng)壽命化

Achieves high efficiency and long tool life

使用工具

Tool

AE-CPR-N

φ4×R0.5×16 3刃

3-flute

其他公司產(chǎn)品 2刃

Competitor 2-flute

加工材料

Work Material C1100

加工方法

Milling Method

正面切削

Frontal Milling

切削速度

Cutting Speed 126m/min（10,000min-1）

進(jìn)給速度

Feed

4,200mm/min

（0.14mm/t）

2,800mm/min

（0.14mm/t）

切削深度

Depth of Cut ap=0.3mm ae=2.4mm

切削油劑

Coolant

水溶性切削油劑

Water-soluble

使用機(jī)械

Machine

臥式加工中心 （HSK63）

Horizontal Machining Center

刃尖的磨損狀態(tài)

Wearing condition

加工面狀態(tài)

Machining surface condition

AE-CPR-N

其他公司產(chǎn)品

Competitor

加工2,079m后的刃尖磨損?加工面狀態(tài)

Wearing condition of the cutting edge after milling 2,079 m

Competitor

AE-CPR-N 其他公司產(chǎn)品

0

0.01

0.02

0.03

0.04

0.05

500 1,000 1,500 2,000（m）

切削長(zhǎng)度 Milling Length

后刃面磨損寬度Flank Wear

（mm）

Ra

Rz

■

■

0

0.5

1

1.5

2

2.5

3

0.425

2.311

（μm）

Ra

Rz

■

■

0

0.5

1

1.5

2

2.5

3

0.422

（μm） 2.858

13

加工數(shù)據(jù) Cutting Data

使用工具

Tool AE-CPR-N 0.5×R0.1×3

加工材料

Work Material C1100

加工方法

Milling Method

正面切削

Frontal Milling

切削速度

Cutting Speed 55m/min（35,000min-1）

進(jìn)給速度

Feed 640mm/min（0.01mm/t）

切削深度

Depth of Cut ap=0.05mm ae=0.25mm

切削油劑

Coolant

水溶性切削油劑

Water-soluble

使用機(jī)械

Machine

立式加工中心（HSK-E32）

Vertical Machining Center

0

0.008

0.006

0.004

0.002

0.01

0.012

0.014

50 100 150 200

切削長(zhǎng)度 Milling Length （m）

Competitor

AE-CPR-N 其他公司產(chǎn)品

后刃面磨損寬度Flank Wear

（mm）

可對(duì)應(yīng)銅電極加工的非鐵金屬加工用DLC銑刀的介紹

DLC coated end mill lineup for non-ferrous metals compatible with copper electrode applications

掃一掃了解產(chǎn)品詳情

Scan code for product details

標(biāo)準(zhǔn) ー 適用于非鐵金屬加工的標(biāo)準(zhǔn)式樣 ー

Standard Standard specification suitable for non-ferrous material processing

高 性 能 ー 對(duì)應(yīng)多種加工的高性能型 ー

High Performance High performance type that supports a wide range of applications

DLC-SUPER HARD涂層 DLC-SUPER HARD coating

短刃型 Short

1.5D刃長(zhǎng) AE-TS-N

1.5 × D cutting length

DLC-IGUSS涂層 DLC-IGUSS coating

短刃型 Short

1.5D刃長(zhǎng) AE-VTS-N

1.5 × D cutting length

長(zhǎng)刃型 Long

3D/5D刃長(zhǎng) AE-TL-N

3 × D / 5 × D cutting length

深壁加工型 For Deep Side Milling

2.5D刃長(zhǎng) AE-VTFE-N

2.5 × D cutting length

可換頭式銑刀 PXM Exchangeable Head End Mill

1D刃長(zhǎng) PXAL

1 × D cutting length

即使φ0.5也能穩(wěn)定磨損

Stable wear transition even at φ0.5

14

掃一掃

觀看加工視頻

Watch it in action

銅電極的高效率?高精度加工

Milling copper electrodes with high efficiency and precision

使用工具

Tool

AE-CPR-N

1×R0.2×10

以往產(chǎn)品 2刃*

Conventional 2-flute

其他公司產(chǎn)品 2刃

Competitor 2-flute

加工材料

Work Material

紫銅（C1100）

Tough-Pitch Copper

加工方法

Milling Method

等高線　高精度精加工

Contour and High Precision Finishing

切削速度

Cutting Speed 56.5m/min （18,000min-1）

進(jìn)給速度

Feed

660mm/min

（0.012mm/t）

360mm/min

（0.01mm/t）

430mm/min

（0.012mm/t）

切削深度

Depth of Cut ap = 0.025mm ae = 0.03mm

切削油劑

Coolant

水溶性切削油劑

Water-soluble

使用機(jī)械

Machine

立式加工中心（HSK-E25）

Vertical Machining Center

*鋼用帶涂層硬質(zhì)合金銑刀 圓弧角型

* Coated carbide end mill for steel (radius type)

良好的加工精度和加工形狀 Good milling accuracy and good processing shape

① 壁厚 Rib 壁厚 ( 目標(biāo)值：0.2 mm) Rib width（target value: 0.2 mm）

加工面粗糙度 Surface roughness

單位:mm Unit:mm

② 凸臺(tái) Vertex

上面

Top

側(cè)面

Side

R0.5

R1

R0.5

6

6

10 6

4

10

0.2

6

測(cè)量位置

Measurement Position

加工面的實(shí)測(cè)值 Measured value of machined surface

AE-CPR-N 以往產(chǎn)品

Conventional其他公司產(chǎn)品

Competitor

上面

Top

Ra : 0.052μm

Rz : 0.664μm

Ra : 0.075μm

Rz : 1.390μm

Ra : 0.075μm

Rz : 0.563μm

側(cè)面

Side

Ra : 0.173μm

Rz : 1.279μm

Ra : 0.164μm

Rz : 1.239μm

Ra : 0.232μm

Rz : 1.438μm

加工形狀

Processing Shape

AE-CPR-N能獲得變形較小的形狀

The AE-CPR-N exhibited minimal collapse in shape

測(cè)量位置

Measurement Position

加工面的實(shí)測(cè)值 Measured value of machined surface

AE-CPR-N 以往產(chǎn)品

Conventional其他公司產(chǎn)品

Competitor

上部

Upper Part 0.2003mm 0.1946mm 0.2138mm

下部

Lower Part 0.2008mm 0.1953mm 0.2128mm

加工面狀態(tài)

Condition of

Machined Surface

上部

Upper Part

下部

Lower Part

15

商品號(hào)

EDP No.

外徑×圓弧半徑×頸長(zhǎng)

DC×RE×LU

全長(zhǎng)

LF

刃長(zhǎng)

APMX LH 頸徑

DN

干涉角度

θk

柄徑

DCON

刃數(shù)

ZEFP

相對(duì)于工件傾斜角α的實(shí)際有效長(zhǎng)Le 注1

Effective length by inclined angles 形狀

Type

庫(kù)存

Stock 0.5° 1° 1.5° 2° 3°

8557646 0.2 × R0.05 × 0.4

45 0.2

7.5

0.175

14.28°

4 2

0.41 0.43 0.45 0.47 0.51

1 A

●

8557647 0.2 × R0.05 × 0.6 7.7 13.92° 0.62 0.65 0.68 0.7 0.75 ●

8557648 0.2 × R0.05 × 1 8.1 13.26° 1.04 1.08 1.12 1.16 1.25 ●

8557649 0.2 × R0.05 × 1.5 8.6 12.51° 1.56 1.62 1.68 1.74 1.87 ●

8557650 0.3 × R0.05 × 0.6

45 0.3

7.5

0.275

13.9°

4 2

0.62 0.65 0.68 0.7 0.75

1 A

●

8557651 0.3 × R0.05 × 1 7.9 13.22° 1.04 1.08 1.12 1.16 1.25 ●

8557652 0.3 × R0.05 × 1.5 8.4 12.45° 1.56 1.62 1.68 1.74 1.87 ●

8557653 0.3 × R0.05 × 2 8.9 11.77° 2.08 2.15 2.23 2.31 2.5 ●

8557654 0.4 × R0.02 × 0.8

45 0.4

7.5

0.37

13.47°

4 2

0.83 0.86 0.9 0.93 1

1 A

●

8557655 0.4 × R0.02 × 2 8.7 11.68° 2.08 2.15 2.23 2.31 2.5 ●

8557656 0.4 × R0.05 × 0.8 7.5 13.52° 0.83 0.86 0.89 0.92 1 ●

8557657 0.4 × R0.05 × 1.2 7.9 12.86° 1.25 1.29 1.34 1.38 1.49 ●

8557658 0.4 × R0.05 × 2 8.7 11.71° 2.08 2.15 2.22 2.3 2.49 ●

8557659 0.4 × R0.05 × 3 9.7 10.53° 3.11 3.22 3.33 3.45 3.73 ●

8557660 0.4 × R0.05 × 4 10.7 9.57° 4.14 4.29 4.44 4.6 4.97 ●

8557661 0.4 × R0.1 × 0.8 7.5 13.6° 0.83 0.86 0.89 0.92 0.98 ●

8557662 0.4 × R0.1 × 1.2 7.9 12.93° 1.24 1.29 1.33 1.38 1.48 ●

8557663 0.4 × R0.1 × 2 8.7 11.77° 2.07 2.14 2.22 2.3 2.48 ●

8557664 0.4 × R0.1 × 3 9.7 10.58° 3.11 3.21 3.33 3.45 3.72 ●

8557665 0.4 × R0.1 × 4 10.7 9.61° 4.14 4.28 4.43 4.6 4.96 ●

8557666 0.5 × R0.05 × 1

45 0.5

7.5

0.45

13.16°

4 2

1.03 1.06 1.1 1.14 1.23

1 A

●

8557667 0.5 × R0.05 × 2 8.5 11.65° 2.06 2.13 2.21 2.29 2.47 ●

8557668 0.5 × R0.05 × 3 9.5 10.45° 3.1 3.2 3.32 3.44 3.72 ●

8557669 0.5 × R0.05 × 4 10.5 9.48° 4.13 4.27 4.43 4.59 4.96 ●

8557670 0.5 × R0.05 × 5 11.5 8.67° 5.16 5.34 5.53 5.74 6.2 ●

8557671 0.5 × R0.1 × 1 7.5 13.23° 1.03 1.06 1.1 1.13 1.22 ●

8557672 0.5 × R0.1 × 2 8.5 11.71° 2.06 2.13 2.2 2.28 2.46 ●

8557673 0.5 × R0.1 × 3 9.5 10.5° 3.1 3.2 3.31 3.43 3.7 ●

8557674 0.5 × R0.1 × 4 10.5 9.52° 4.13 4.27 4.42 4.58 4.95 ●

8557675 0.5 × R0.1 × 5 11.5 8.7° 5.16 5.34 5.53 5.73 6.19 ●

單位:mm Unit:mm

?標(biāo)識(shí)說(shuō)明請(qǐng)參考p.8。 See p.8 for explanation of icons. ● = 標(biāo)準(zhǔn)庫(kù)存品 ●=Standard stock item

FROM NEXT

AE-CPR-N 38? CARBIDE SPEED

FEED

FIT P19~P21

SHRINK

± 0.004

R

0～-0.006

0～-0.01

DC≦1

1<DC

h4

SHANK

APMX

RE

LF

15°

LU

LHDNDCON

DC

Type1

LF

LU

DNDCON

APMX

RE

DC

Type2

涂層可能會(huì)有顏色不均的情況，但這并不影響刀具的性能。

End mills may have some discoloration, but it does not cause any performance problems.

DC<1

1≦DC

銅電極用DLC硬質(zhì)合金銑刀 高效率精加工用長(zhǎng)頸圓弧角型 L

DLC C

ong neck r

oated Car

adius type f

bide End M

or highill for C

efficienc

opper Elec

y finishing

trodes NEW

16

商品號(hào)

EDP No.

外徑×圓弧半徑×頸長(zhǎng)

DC×RE×LU

全長(zhǎng)

LF

刃長(zhǎng)

APMX LH 頸徑

DN

干涉角度

θk

柄徑

DCON

刃數(shù)

ZEFP

相對(duì)于工件傾斜角α的實(shí)際有效長(zhǎng)Le 注1

Effective length by inclined angles 形狀

Type

庫(kù)存

Stock 0.5° 1° 1.5° 2° 3°

8557676 0.6 × R0.05 × 1.2

45 0.6

7.5

0.55

12.77°

4 2

1.24 1.28 1.32 1.37 1.48

1 A

●

8557677 0.6 × R0.05 × 2 8.3 11.58° 2.06 2.13 2.21 2.29 2.47 ●

8557678 0.6 × R0.05 × 4 10.3 9.38° 4.13 4.27 4.43 4.59 4.96 ●

8557679 0.6 × R0.05 × 6 12.3 7.87° 6.2 6.41 6.64 6.89 7.45 ●

8557680 0.6 × R0.1 × 1.2 7.5 12.84° 1.23 1.27 1.32 1.36 1.47 ●

8557681 0.6 × R0.1 × 2 8.3 11.64° 2.06 2.13 2.2 2.28 2.46 ●

8557682 0.6 × R0.1 × 3 9.3 10.41° 3.1 3.2 3.31 3.43 3.7 ●

8557683 0.6 × R0.1 × 4 10.3 9.42° 4.13 4.27 4.42 4.58 4.95 ●

8557684 0.6 × R0.1 × 6 12.3 7.9° 6.2 6.41 6.64 6.88 7.43 ●

8557685 0.6 × R0.2 × 1.2 7.5 12.99° 1.23 1.27 1.31 1.35 1.44 ●

8557686 0.6 × R0.2 × 4 10.3 9.5° 4.13 4.26 4.41 4.57 4.92 ●

8557687 0.8 × R0.05 × 1.6

45 0.8

7.6

0.75

12°

4 2

1.65 1.71 1.77 1.83 1.98

1 A

●

8557688 0.8 × R0.05 × 4 10 9.16° 4.13 4.27 4.43 4.59 4.96 ●

8557689 0.8 × R0.05 × 6 12 7.65° 6.2 6.41 6.64 6.89 7.45 ●

8557690 0.8 × R0.05 × 8 14 6.56° 8.27 8.55 8.86 9.19 9.93 ●

8557691 0.8 × R0.1 × 1.6 7.6 12.07° 1.65 1.7 1.76 1.82 1.96 ●

8557692 0.8 × R0.1 × 4 10 9.2° 4.13 4.27 4.42 4.58 4.95 ●

8557693 0.8 × R0.1 × 6 12 7.67° 6.2 6.41 6.64 6.88 7.43 ●

8557694 0.8 × R0.1 × 8 14 6.58° 8.26 8.55 8.85 9.18 9.92 ●

8557695 1 × R0.02 × 2

45 1

7.6

0.95

11.19°

4 3

2.06 2.14 2.21 2.29 2.48

1 A

●

8557696 1 × R0.02 × 3 8.6 9.92° 3.1 3.21 3.32 3.44 3.72 ●

8557697 1 × R0.1 × 2 7.6 11.3° 2.06 2.13 2.2 2.28 2.46 ●

8557698 1 × R0.1 × 3 8.6 10° 3.1 3.2 3.31 3.43 3.7 ●

8557699 1 × R0.1 × 4 9.6 8.97° 4.13 4.27 4.42 4.58 4.95 ●

8557700 1 × R0.1 × 5 10.6 8.13° 5.16 5.34 5.53 5.73 6.19 ●

8557701 1 × R0.1 × 6 11.6 7.43° 6.2 6.41 6.64 6.88 7.43 ●

8557702 1 × R0.1 × 8 13.6 6.34° 8.26 8.55 8.85 9.18 9.92 ●

8557703 1 × R0.1 ×10 15.6 5.53° 10.33 10.69 11.07 11.48 12.41 ●

8557704 1 × R0.2 × 2 7.6 11.43° 2.06 2.12 2.19 2.27 2.44 ●

8557705 1 × R0.2 × 3 8.6 10.11° 3.09 3.19 3.3 3.42 3.68 ●

8557706 1 × R0.2 × 4 9.6 9.06° 4.13 4.26 4.41 4.57 4.92 ●

8557707 1 × R0.2 × 5 10.6 8.2° 5.16 5.33 5.52 5.72 6.17 ●

8557708 1 × R0.2 × 6 11.6 7.49° 6.19 6.4 6.63 6.87 7.41 ●

8557709 1 × R0.2 × 8 13.6 6.39° 8.26 8.54 8.84 9.17 9.9 ●

8557710 1 × R0.2 ×10 15.6 5.56° 10.33 10.68 11.06 11.47 12.38 ●

8557711 1 × R0.3 × 2 7.6 11.57° 2.06 2.12 2.18 2.25 2.41 ●

8557712 1 × R0.3 × 3 8.6 10.22° 3.09 3.19 3.29 3.4 3.66 ●

● = 標(biāo)準(zhǔn)庫(kù)存品 ●=Standard stock item

單位:mm Unit:mm FROM NEXT

注 1： 相對(duì)于工件傾斜角α的實(shí)際有效長(zhǎng)Le 欄中，如果無(wú)數(shù)值時(shí)表示加工時(shí)不存在干涉

Note： If there is no value in the actual e? ective length (Le column) for the work

gradient angle α , it indicates no interference.

θk 干涉角度

實(shí)際有效長(zhǎng)

Le

工件

傾斜角

α Actual Effective Length

Inclined

Angle

Interference Angle

FROM NEXT

17

單位:mm Unit:mm

?標(biāo)識(shí)說(shuō)明請(qǐng)參考p.8。 See p.8 for explanation of icons. ● = 標(biāo)準(zhǔn)庫(kù)存品 ●=Standard stock item

FROM NEXT

FROM NEXT

商品號(hào)

EDP No.

外徑×圓弧半徑×頸長(zhǎng)

DC×RE×LU

全長(zhǎng)

LF

刃長(zhǎng)

APMX LH 頸徑

DN

干涉角度

θk

柄徑

DCON

刃數(shù)

ZEFP

相對(duì)于工件傾斜角α的實(shí)際有效長(zhǎng)Le 注1

Effective length by inclined angles 形狀

Type

庫(kù)存

Stock 0.5° 1° 1.5° 2° 3°

8557713 1.5 × R0.3 × 3

45

1.5

7.8

1.45

9.48°

4 3

3.15 3.28 3.4 3.52 3.78

1 A

●

8557714 1.5 × R0.5 × 3 7.8 9.71° 3.14 3.27 3.38 3.49 3.73 ●

8557715 1.5 × R0.5 ×10 14.8 5° 10.42 10.77 11.14 11.54 12.43 ●

8557716 1.5 × R0.5 ×12 60 16.8 4.39° 12.49 12.91 13.35 13.84 14.92 ●

8557717 1.5 × R0.5 ×20 24.8 2.95° 20.76 21.46 22.22 23.04 - ●

8557718 2 × R0.1 × 4

50

2

8.2

1.95

7.07°

4 3

4.28 4.55 4.79 5.03 5.48

1 A

●

8557719 2 × R0.1 × 6 10.2 5.68° 6.41 6.76 7.08 7.37 7.97 ●

8557720 2 × R0.1 × 8 12.2 4.74° 8.52 8.95 9.32 9.67 10.45 ●

8557721 2 × R0.1 ×10 14.2 4.07° 10.63 11.12 11.54 11.97 12.94 ●

8557722 2 × R0.1 ×15 19.2 3.01° 15.87 16.49 17.09 17.72 19.15 ●

8557723 2 × R0.1 ×16 60 20.2 2.86° 16.91 17.56 18.19 18.87 - ●

8557724 2 × R0.1 ×20 24.2 2.38° 21.08 21.84 22.63 23.47 - ●

8557725 2 × R0.2 × 4 50 8.2 7.15° 4.28 4.53 4.78 5.01 5.46 ●

8557726 2 × R0.2 ×10 14.2 4.1° 10.62 11.11 11.53 11.96 12.91 ●

8557727 2 × R0.2 ×16 60 20.2 2.87° 16.91 17.56 18.18 18.86 - ●

8557728 2 × R0.2 ×20 24.2 2.39° 21.08 21.84 22.62 23.46 - ●

8557729 2 × R0.3 × 4

50

8.2 7.24° 4.27 4.52 4.76 4.99 5.43 ●

8557730 2 × R0.3 × 6 10.2 5.79° 6.39 6.74 7.05 7.34 7.92 ●

8557731 2 × R0.3 × 8 12.2 4.82° 8.51 8.93 9.3 9.64 10.4 ●

8557732 2 × R0.3 ×10 14.2 4.13° 10.62 11.1 11.52 11.94 12.89 ●

8557733 2 × R0.3 ×15 19.2 3.04° 15.86 16.48 17.06 17.69 19.11 ●

8557734 2 × R0.3 ×16 60 20.2 2.89° 16.9 17.55 18.17 18.84 - ●

8557735 2 × R0.3 ×20 24.2 2.4° 21.07 21.83 22.61 23.44 - ●

8557736 2.5 × R0.5 × 5 55 2.5 8.1 2.4 5.61° 4 3 5.28 5.54 5.79 6.03 6.49 1 A ●

8557737 2.5 × R0.5 ×20 23.1 1.9° 20.97 21.7 22.46 - - ●

8557738 3 × R0.2 × 6

55

3

11.8

2.85

7.34°

6 3

6.31 6.6 6.88 7.14 7.7

1 A

●

8557739 3 × R0.2 ×12 17.8 4.86° 12.59 13.07 13.54 14.04 15.16 ●

8557740 3 × R0.2 ×18 23.8 3.64° 18.83 19.49 20.19 20.94 22.62 ●

8557741 3 × R0.2 ×21 70 26.8 3.23° 21.94 22.7 23.51 24.39 26.35 ●

8557742 3 × R0.2 ×24 29.8 2.9° 25.04 25.91 26.84 27.84 - ●

8557743 3 × R0.3 × 6

55

11.8 7.4° 6.31 6.6 6.87 7.12 7.68 ●

8557744 3 × R0.3 × 8 13.8 6.32° 8.4 8.77 9.09 9.42 10.17 ●

8557745 3 × R0.3 ×12 17.8 4.89° 12.58 13.07 13.53 14.02 15.14 ●

8557746 3 × R0.3 ×20 25.8 3.37° 20.9 21.62 22.39 23.22 25.08 ●

8557747 3 × R0.5 × 6 11.8 7.52° 6.3 6.58 6.84 7.1 7.63 ●

8557748 3 × R0.5 ×12 17.8 4.94° 12.57 13.05 13.51 13.99 15.09 ●

8557749 3 × R0.5 ×15 20.8 4.22° 15.7 16.26 16.83 17.44 18.82 ●

8557750 3 × R0.5 ×18 23.8 3.68° 18.82 19.47 20.16 20.89 22.55 ●

8557751 3 × R0.5 ×21

70

26.8 3.26° 21.93 22.68 23.48 24.34 26.28 ●

8557752 3 × R0.5 ×25 30.8 2.83° 26.07 26.96 27.91 28.94 - ●

8557753 3 × R0.5 ×30 35.8 2.43° 31.24 32.31 33.46 34.69 - ●

AE-CPR-N

涂層可能會(huì)有顏色不均的情況，但這并不影響刀具的性能。

End mills may have some discoloration, but it does not cause any performance problems.

APMX

RE

LF

15°

LU

LHDNDCON

DC

Type1

LF

LU

DNDCON

APMX

RE

DC

Type2

銅電極用DLC硬質(zhì)合金銑刀 高效率精加工用長(zhǎng)頸圓弧角型 L

DLC C

ong neck r

oated Car

adius type f

bide End M

or highill for C

efficienc

opper Elec

y finishing

trodes NEW

38? CARBIDE SPEED

FEED

FIT P19~P21

SHRINK

± 0.004

R

0～-0.006

0～-0.01

DC≦1

1<DC

h4

SHANK

DC<1

1≦DC

18

● = 標(biāo)準(zhǔn)庫(kù)存品 ●=Standard stock item

單位:mm Unit:mm FROM NEXT

商品號(hào)

EDP No.

外徑×圓弧半徑×頸長(zhǎng)

DC×RE×LU

全長(zhǎng)

LF

刃長(zhǎng)

APMX LH 頸徑

DN

干涉角度

θk

柄徑

DCON

刃數(shù)

ZEFP

相對(duì)于工件傾斜角α的實(shí)際有效長(zhǎng)Le 注1

Effective length by inclined angles 形狀

Type

庫(kù)存

Stock 0.5° 1° 1.5° 2° 3°

8557754 4 × R0.2 × 8

60

4

12

3.85

4.86°

6 3

8.41 8.77 9.11 9.44 10.19

1 A

●

8557755 4 × R0.2 ×16 20 2.9° 16.75 17.35 17.97 18.64 - ●

8557756 4 × R0.2 ×20 24 2.41° 20.9 21.63 22.4 23.24 - ●

8557757 4 × R0.2 ×24 28 2.07° 25.04 25.91 26.84 27.84 - ●

8557758 4 × R0.2 ×28 75 32 1.81° 29.18 30.19 31.27 - - ●

8557759 4 × R0.2 ×32 36 1.61° 33.31 34.47 35.7 - - ●

8557760 4 × R0.3 × 8

60

12 4.9° 8.4 8.77 9.09 9.42 10.17 ●

8557761 4 × R0.3 ×20 24 2.42° 20.9 21.62 22.39 23.22 - ●

8557762 4 × R0.5 × 8 12 4.98° 8.39 8.75 9.07 9.4 10.12 ●

8557763 4 × R0.5 ×12 16 3.7° 12.57 13.05 13.51 13.99 15.09 ●

8557764 4 × R0.5 ×16 20 2.94° 16.74 17.33 17.94 18.59 - ●

8557765 4 × R0.5 ×20 24 2.44° 20.89 21.61 22.37 23.19 - ●

8557766 4 × R0.5 ×24 28 2.09° 25.03 25.89 26.81 27.79 - ●

8557767 4 × R0.5 ×25 29 2.02° 26.07 26.96 27.91 28.94 - ●

8557768 4 × R0.5 ×28 75 32 1.82° 29.17 30.17 31.24 - - ●

8557769 4 × R0.5 ×32 36 1.62° 33.3 34.45 35.67 - - ●

8557770 4 × R1 × 8

60

12 5.19° 8.37 8.71 9.02 9.32 10 ●

8557771 4 × R1 ×16 20 3.02° 16.72 17.3 17.89 18.52 19.95 ●

8557772 4 × R1 ×24 28 2.13° 25.02 25.85 26.75 27.72 - ●

8557773 4 × R1 ×28 75 32 1.85° 29.15 30.13 31.19 - - ●

8557774 4 × R1 ×32 36 1.64° 33.29 34.41 35.62 - - ●

8557775 6 × R0.1 ×12

60

6

-

5.85

-

6 3

- - - - -

2 A

●

8557776 6 × R0.1 ×24 - - - - - - - ●

8557777 6 × R0.2 ×12 - - - - - - - ●

8557778 6 × R0.2 ×24 - - - - - - - ●

8557779 6 × R0.2 ×32 80 - - - - - - - ●

8557780 6 × R0.2 ×48 - - - - - - - ●

8557781 6 × R0.5 ×12

60

- - - - - - - ●

8557782 6 × R0.5 ×24 - - - - - - - ●

8557783 6 × R0.5 ×30 - - - - - - - ●

8557784 6 × R0.5 ×32 80 - - - - - - - ●

8557785 6 × R0.5 ×48 - - - - - - - ●

8557786 6 × R1 ×12 60 - - - - - - - ●

8557787 6 × R1 ×24 - - - - - - - ●

8557788 6 × R1 ×32 80 - - - - - - - ●

8557789 6 × R1 ×48 - - - - - - - ●

注 1： 相對(duì)于工件傾斜角α的實(shí)際有效長(zhǎng)Le 欄中，如果無(wú)數(shù)值時(shí)表示加工時(shí)不存在干涉

Note： If there is no value in the actual e? ective length (Le column) for the work

gradient angle α , it indicates no interference.

θk 干涉角度

實(shí)際有效長(zhǎng)

Le

工件

傾斜角

α Actual Effective Length

Inclined

Angle

Interference Angle

19

AE-CPR-N 切削條件基準(zhǔn)表 Cutting Condition

加工時(shí)產(chǎn)生的火花以及破損造成的發(fā)熱現(xiàn)象有導(dǎo)致火災(zāi)的危險(xiǎn)。

請(qǐng)做好防火措施。　

Caution : Sparks generated during operation or heat caused by tool breakage can cause fire.

Be sure to use all proper fire-prevention measures.

FROM NEXT

ap

ae

加工材料

Work Material

銅

Copper

（C1020,C1100）

銅鎢合金

Copper Tungsten

（W70% - Cu30%）

外徑

DC RE

頸長(zhǎng)

LU

(mm)

轉(zhuǎn)速

Speed

(min-1)

進(jìn)給速度

Feed

(mm/min)

ap

(mm)

ae (mm)

轉(zhuǎn)速

Speed

(min-1)

進(jìn)給速度

Feed

(mm/min)

ap

(mm)

ae (mm)

0.2 R0.05

0.4 40,000 400 0.03 0.06 40,000 360 0.024 0.06

0.6 40,000 360 0.024 0.06 40,000 320 0.019 0.06

1 40,000 280 0.019 0.06 40,000 250 0.015 0.06

1.5 40,000 180 0.015 0.06 40,000 160 0.012 0.06

0.3 R0.05

0.6 40,000 480 0.03 0.12 40,000 430 0.024 0.12

1 40,000 430 0.023 0.12 40,000 380 0.018 0.12

1.5 40,000 360 0.019 0.12 40,000 320 0.015 0.12

2 40,000 290 0.016 0.12 40,000 260 0.013 0.12

0.4

R0.02 0.8 40,000 640 0.01 0.22 40,000 580 0.008 0.22

2 40,000 520 0.006 0.22 35,000 410 0.005 0.22

R0.05

0.8 40,000 640 0.03 0.18 40,000 580 0.024 0.18

1.2 40,000 600 0.024 0.18 40,000 540 0.019 0.18

2 40,000 520 0.019 0.18 35,000 410 0.015 0.18

3 30,000 370 0.015 0.18 25,000 300 0.012 0.18

4 25,000 240 0.013 0.18 20,000 190 0.01 0.18

R0.1

0.8 40,000 640 0.06 0.12 40,000 580 0.048 0.12

1.2 40,000 600 0.049 0.12 40,000 540 0.039 0.12

2 40,000 520 0.038 0.12 35,000 410 0.03 0.12

3 30,000 370 0.031 0.12 25,000 300 0.025 0.12

4 25,000 240 0.027 0.12 20,000 190 0.022 0.12

0.5

R0.05

1 40,000 880 0.03 0.24 40,000 790 0.024 0.24

2 40,000 770 0.023 0.24 35,000 690 0.018 0.24

3 35,000 650 0.019 0.24 30,000 510 0.015 0.24

4 30,000 540 0.017 0.24 25,000 420 0.014 0.24

5 25,000 370 0.016 0.24 20,000 300 0.013 0.24

R0.1

1 40,000 880 0.06 0.18 40,000 790 0.048 0.18

2 40,000 770 0.045 0.18 35,000 690 0.036 0.18

3 35,000 650 0.039 0.18 30,000 510 0.031 0.18

4 30,000 540 0.034 0.18 25,000 420 0.027 0.18

5 25,000 370 0.032 0.18 20,000 300 0.026 0.18

0.6

R0.05

1.2 40,000 1,120 0.03 0.3 35,000 880 0.024 0.3

2 37,000 1,030 0.024 0.3 35,000 810 0.019 0.3

4 29,000 710 0.019 0.3 26,000 580 0.015 0.3

6 22,000 440 0.016 0.3 20,000 280 0.013 0.3

R0.1

1.2 40,000 1,120 0.06 0.24 35,000 880 0.048 0.24

2 37,000 1,030 0.049 0.24 35,000 810 0.039 0.24

3 33,000 800 0.042 0.24 30,000 660 0.034 0.24

4 29,000 710 0.037 0.24 26,000 580 0.03 0.24

6 22,000 440 0.032 0.24 20,000 280 0.026 0.24

R0.2 1.2 40,000 1,120 0.12 0.12 35,000 880 0.096 0.12

4 29,000 710 0.074 0.12 26,000 580 0.059 0.12

0.8

R0.05

1.6 36,000 1,580 0.03 0.42 32,000 1,270 0.024 0.42

4 30,000 1,390 0.021 0.42 27,000 1,010 0.017 0.42

6 25,000 1,000 0.018 0.42 23,000 800 0.014 0.42

8 20,000 750 0.016 0.42 18,000 620 0.013 0.42

R0.1

1.6 36,000 1,580 0.06 0.36 32,000 1,270 0.048 0.36

4 30,000 1,240 0.042 0.36 27,000 1,010 0.034 0.36

6 25,000 1,000 0.035 0.36 23,000 800 0.028 0.36

8 20,000 750 0.032 0.36 18,000 620 0.026 0.36

1. 請(qǐng)使用剛性較高的機(jī)床和刀柄。

2. 請(qǐng)根據(jù)切削深度、機(jī)械剛性等使用情況，適當(dāng)調(diào)整轉(zhuǎn)速和進(jìn)給速度。

3. 請(qǐng)使用水溶性切削油劑。

4. 重視加工表面、精度時(shí)，請(qǐng)使用油性切削油劑。請(qǐng)根據(jù)需求調(diào)整切削深度和進(jìn)給速度。

5. 請(qǐng)務(wù)必使用切削油劑制造商推薦的切削油劑。可能會(huì)導(dǎo)致加工工件變色。

20

FROM NEXT

1. Use a rigid and precise machine and holder.

2. Please adjust the speed and feed when the cutting depth is large or when machines with low rigidity are used.

3. Use a water soluble fluid.

4. Use a non-water-soluble cutting fluid if the machined surface and accuracy are of critical importance.

Adjust the depth of cut and feed rate as necessary.

5. Always use a cutting fluid recommended by the cutting fluid manufacturer as the workpiece may discolor.

ap

ae

加工材料

Work Material

銅

Copper

（C1020,C1100）

銅鎢合金

Copper Tungsten

（W70% - Cu30%）

外徑

DC RE

頸長(zhǎng)

LU

(mm)

轉(zhuǎn)速

Speed

(min-1)

進(jìn)給速度

Feed

(mm/min)

ap

(mm)

ae (mm)

轉(zhuǎn)速

Speed

(min-1)

進(jìn)給速度

Feed

(mm/min)

ap

(mm)

ae (mm)

1

R0.02 2 32,000 2,880 0.01 0.6 29,000 2,350 0.008 0.6

3 30,000 2,690 0.009 0.6 27,000 2,180 0.007 0.6

R0.1

2 32,000 2,880 0.06 0.5 29,000 2,350 0.05 0.5

3 30,000 2,690 0.053 0.5 27,000 2,180 0.042 0.5

4 28,000 2,500 0.049 0.5 25,000 1,940 0.039 0.5

5 27,000 2,240 0.046 0.5 24,000 1,800 0.037 0.5

6 25,000 2,070 0.043 0.5 23,000 1,650 0.034 0.5

8 21,000 1,740 0.04 0.5 19,000 1,440 0.032 0.5

10 18,000 1,390 0.037 0.5 16,000 1,130 0.03 0.5

R0.2

2 32,000 2,880 0.12 0.4 29,000 2,350 0.1 0.4

3 30,000 2,690 0.11 0.4 27,000 2,180 0.08 0.4

4 28,000 2,500 0.1 0.4 25,000 1,940 0.08 0.4

5 27,000 2,240 0.09 0.4 24,000 1,800 0.07 0.4

6 25,000 2,070 0.09 0.4 23,000 1,650 0.07 0.4

8 21,000 1,740 0.08 0.4 19,000 1,440 0.06 0.4

10 18,000 1,390 0.07 0.4 16,000 1,130 0.06 0.4

R0.3 2 32,000 2,880 0.2 0.3 29,000 2,350 0.16 0.3

3 30,000 2,690 0.18 0.3 27,000 2,180 0.14 0.3

1.5

R0.3 3 22,000 2,970 0.12 0.6 20,000 2,410 0.1 0.6

R0.5

3 22,000 2,970 0.3 0.3 20,000 2,410 0.24 0.3

10 16,000 2,030 0.21 0.3 14,000 1,650 0.17 0.3

12 15,000 1,810 0.2 0.3 14,000 1,470 0.16 0.3

20 8,000 1,060 0.17 0.3 7,000 860 0.14 0.3

2

R0.1

4 17,500 3,150 0.06 1.1 16,000 2,560 0.048 1.1

6 16,500 2,930 0.054 1.1 15,000 2,370 0.043 1.1

8 15,500 2,630 0.05 1.1 14,000 2,130 0.04 1.1

10 14,500 2,420 0.048 1.1 13,000 1,970 0.038 1.1

15 12,000 1,910 0.043 1.1 11,000 1,550 0.034 1.1

16 11,500 1,790 0.042 1.1 10,500 1,460 0.034 1.1

20 9,500 1,460 0.04 1.1 8,500 1,190 0.032 1.1

R0.2

4 17,500 3,150 0.12 1 16,000 2,560 0.1 1

10 14,500 2,420 0.1 1 13,000 1,970 0.08 1

16 11,500 1,790 0.09 1 10,500 1,460 0.07 1

20 9,500 1,460 0.08 1 8,500 1,190 0.06 1

R0.3

4 17,500 3,150 0.2 0.9 16,000 2,560 0.16 0.9

6 16,500 2,930 0.18 0.9 15,000 2,370 0.14 0.9

8 15,500 2,630 0.17 0.9 14,000 2,130 0.13 0.9

10 14,500 2,420 0.16 0.9 13,000 1,970 0.13 0.9

15 12,000 1,910 0.14 0.9 11,000 1,550 0.12 0.9

16 11,500 1,790 0.14 0.9 10,500 1,460 0.11 0.9

20 9,500 1,460 0.13 0.9 8,500 1,190 0.11 0.9

2.5 R0.5 5 15,000 3,600 0.3 0.9 13,500 2,920 0.24 0.9

20 11,500 2,040 0.21 0.9 10,500 1,660 0.17 0.9

FROM NEXT

21

加工時(shí)產(chǎn)生的火花以及破損造成的發(fā)熱現(xiàn)象有導(dǎo)致火災(zāi)的危險(xiǎn)。

請(qǐng)做好防火措施。

Caution : Sparks generated during operation or heat caused by tool breakage can cause fire.

Be sure to use all proper fire-prevention measures.

1. 請(qǐng)使用剛性較高的機(jī)床和刀柄。

2. 請(qǐng)根據(jù)切削深度、機(jī)械剛性等使用情況，適當(dāng)調(diào)整轉(zhuǎn)速和進(jìn)給速度。

3. 請(qǐng)使用水溶性切削油劑。

4. 重視加工表面、精度時(shí)，請(qǐng)使用油性切削油劑。請(qǐng)根據(jù)需求調(diào)整切削深度和進(jìn)給速度。

5. 請(qǐng)務(wù)必使用切削油劑制造商推薦的切削油劑?？赡軙?huì)導(dǎo)致加工工件變色。 ap

ae

1. Use a rigid and precise machine and holder.

2. Please adjust the speed and feed when the cutting depth is large or when machines with low rigidity are used.

3. Use a water soluble fluid.

4. Use a non-water-soluble cutting fluid if the machined surface and accuracy are of critical importance.

Adjust the depth of cut and feed rate as necessary.

5. Always use a cutting fluid recommended by the cutting fluid manufacturer as the workpiece may discolor.

加工材料

Work Material

銅

Copper

（C1020,C1100）

銅鎢合金

Copper Tungsten

（W70% - Cu30%）

外徑

DC RE

頸長(zhǎng)

LU

(mm)

轉(zhuǎn)速

Speed

(min-1)

進(jìn)給速度

Feed

(mm/min)

ap

(mm)

ae (mm)

轉(zhuǎn)速

Speed

(min-1)

進(jìn)給速度

Feed

(mm/min)

ap

(mm)

ae (mm)

3

R0.2

6 12,500 3,750 0.12 1.6 11,500 3,050 0.1 1.6

12 11,500 3,190 0.1 1.6 10,500 2,600 0.08 1.6

18 10,500 2,680 0.1 1.6 9,500 2,180 0.08 1.6

21 10,000 2,440 0.09 1.6 9,000 1,970 0.07 1.6

24 9,500 2,210 0.09 1.6 8,500 1,800 0.07 1.6

R0.3

6 12,500 3,750 0.2 1.5 11,500 3,050 0.16 1.5

8 12,000 3,510 0.19 1.5 11,000 2,840 0.15 1.5

12 11,500 3,190 0.17 1.5 10,500 2,600 0.14 1.5

20 10,500 2,600 0.16 1.5 9,500 2,120 0.13 1.5

R0.5

6 12,500 3,750 0.3 1.2 11,500 3,050 0.24 1.2

12 11,500 3,190 0.26 1.2 10,500 2,600 0.21 1.2

15 11,000 2,930 0.25 1.2 10,000 2,370 0.2 1.2

18 10,500 2,680 0.24 1.2 9,500 2,180 0.19 1.2

21 10,000 2,440 0.23 1.2 9,000 1,970 0.19 1.2

25 9,500 2,170 0.23 1.2 8,500 1,770 0.18 1.2

30 8,500 1,790 0.22 1.2 8,000 1,460 0.17 1.2

4

R0.2

8 9,500 3,710 0.12 2.2 8,600 3,020 0.1 2.2

16 8,800 3,220 0.1 2.2 7,900 2,600 0.08 2.2

20 8,500 3,000 0.1 2.2 7,700 2,450 0.08 2.2

24 8,100 2,760 0.1 2.2 7,300 2,240 0.08 2.2

28 7,700 2,530 0.09 2.2 6,900 2,040 0.07 2.2

32 7,400 2,350 0.09 2.2 6,700 1,910 0.07 2.2

R0.3 8 9,500 3,710 0.2 2.1 8,600 3,020 0.16 2.1

20 8,400 2,970 0.17 2.1 7,600 2,420 0.13 2.1

R0.5

8 9,500 3,710 0.3 1.8 8,600 3,020 0.24 1.8

12 9,100 3,440 0.28 1.8 8,200 2,790 0.22 1.8

16 8,800 3,220 0.26 1.8 7,900 2,600 0.21 1.8

20 8,400 2,970 0.25 1.8 7,600 2,420 0.2 1.8

24 8,100 2,760 0.24 1.8 7,300 2,240 0.19 1.8

25 8,000 2,710 0.24 1.8 7,200 2,190 0.19 1.8

28 7,700 2,530 0.23 1.8 6,900 2,040 0.19 1.8

32 7,400 2,350 0.23 1.8 6,700 1,910 0.18 1.8

R1

8 9,500 3,710 0.6 1.2 8,600 3,020 0.48 1.2

16 8,800 3,220 0.52 1.2 7,900 2,600 0.42 1.2

24 8,100 2,760 0.48 1.2 7,300 2,240 0.39 1.2

28 7,700 2,530 0.47 1.2 6,900 2,040 0.37 1.2

32 7,400 2,350 0.46 1.2 6,700 1,910 0.36 1.2

6

R0.1 12 6,500 3,900 0.06 3.5 5,900 3,190 0.05 3.5

24 6,000 3,380 0.05 3.5 5,400 2,730 0.04 3.5

R0.2

12 6,500 3,900 0.12 3.4 5,900 3,190 0.1 3.4

24 6,000 3,380 0.1 3.4 5,400 2,730 0.08 3.4

32 5,700 3,060 0.1 3.4 5,100 2,470 0.08 3.4

48 5,000 2,440 0.09 3.4 4,500 1,980 0.07 3.4

R0.5

12 6,500 3,900 0.3 3 5,900 3,190 0.24 3

24 6,000 3,380 0.26 3 5,400 2,730 0.21 3

30 5,800 3,150 0.25 3 5,200 2,550 0.2 3

32 5,700 3,060 0.25 3 5,100 2,470 0.2 3

48 5,000 2,440 0.23 3 4,500 1,980 0.18 3

R1

12 6,500 3,900 0.6 2.4 5,900 3,190 0.48 2.4

24 6,000 3,380 0.52 2.4 5,400 2,730 0.42 2.4

32 5,700 3,060 0.49 2.4 5,100 2,470 0.39 2.4

48 5,000 2,440 0.46 2.4 4,500 1,980 0.36 2.4

FROM NEXT

AE-CPR-N 切削條件基準(zhǔn)表 Cutting Condition

22

再研磨?再涂層

Tool Reconditioning

02

再研磨

Regrinding

01

接收驗(yàn)貨

Inspection upon arrival

04

檢 查

Inspection

05

包裝?發(fā)貨

Packaging and

shipment

03

再涂層

Recoating

再研磨?再涂層

OSG一直致力于環(huán)境保護(hù)政策

OSG’s Environmental Initiatives

Tool Reconditioning

無(wú)法再使用的工具的翻新和再

利用，有助于節(jié)約資源和全球

環(huán)境保護(hù)活動(dòng)。

Tool reconditioning contributes to resource

conservation by bringing worn cutting tools back to life,

which is environmentally friendly and sustainable.

銅電極用

OSG

地址：浙浙江省寧波市鄞州區(qū)泰安中路466號(hào)匯港大廈604-1室