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凱仕AFB-FB型電子說明書

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凱仕AFB-FB型電子說明書

概 述 用 途 泵的特點(diǎn) 工作條件和性能范圍 型號意義 泵的結(jié)構(gòu)特點(diǎn)及性能 泵的材料 結(jié)構(gòu)圖 性能范圍圖 性能參數(shù)表 泵的裝配和拆卸 安裝說明 起動、運(yùn)行和停止與維護(hù) 泵的使用 使用機(jī)械密封注意事項(xiàng) 特別提示 可能發(fā)生的故障、原因及消除方法 進(jìn)出口法蘭尺寸 外形及安裝尺寸圖表 管路設(shè)計(jì)上的注意事項(xiàng) 泵與介質(zhì)接觸的主要零件材料耐腐蝕性能選擇General?Useage?Characteristics of pump?Working condition and performance range?Type meaning?Structure of pump and performance?Material of pump?Structure drawing?Performance range drawing?Performance parameter table?Installation and disassembly of pump?Specification for installation?( ) Drive, operation, ceasing and maintenance (... [收起]
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凱仕AFB-FB型電子說明書
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第4頁

概 述

用 途

泵的特點(diǎn)

工作條件和性能范圍

型號意義

泵的結(jié)構(gòu)特點(diǎn)及性能

泵的材料

結(jié)構(gòu)圖

性能范圍圖

性能參數(shù)表

泵的裝配和拆卸

安裝說明

起動、運(yùn)行和停止與維護(hù) 泵的使用

使用機(jī)械密封注意事項(xiàng)

特別提示

可能發(fā)生的故障、原因及消除方法

進(jìn)出口法蘭尺寸

外形及安裝尺寸圖表

管路設(shè)計(jì)上的注意事項(xiàng)

泵與介質(zhì)接觸的主要零件材料耐腐蝕性能選擇

General?

Useage?

Characteristics of pump?

Working condition and performance range?

Type meaning?

Structure of pump and performance?

Material of pump?

Structure drawing?

Performance range drawing?

Performance parameter table?

Installation and disassembly of pump?

Specification for installation?

( ) Drive, operation, ceasing and maintenance (usage of ump)

Attention for mechanical seal?

Special instruction?

Probability hitch, cause and solution?

Suction and dischang flange dimension?

Outform and installation dimension drawing and table

1

1

1

1

1

1

1

2

3

4

5

5

6

7

7

8

8

9

10

10

第5頁

1

R

GENERAL

AFB、 FB?型泵是單級單吸懸臂式耐腐蝕離心泵,本廠吸取各類

耐腐蝕泵的特點(diǎn),采用先進(jìn)水力模型。外型緊湊美觀,高效節(jié)能, 性能穩(wěn)定等優(yōu)點(diǎn)。

AFB, FB pattern is single-stage single-suction cantilever anti-corrosive centrifugal pump, which absorb charactrerstics of various anti-corrosive pump, utilize? advanced hydraulic model and it has advantages of compact and elegant configuration, high efficient and energetic, stable performance etc.

STRUCTURE OF PUMP AND PERFORMANCE?

USEAGE

AFB、 FB?型泵適用于化工、石油、冶金、輕工、印染、制藥、 環(huán)保、海水淡化、海上采油、造紙、食品、發(fā)電等工業(yè)部門輸送不

含固體顆粒或無機(jī)化工介質(zhì),石油產(chǎn)品及腐蝕性的液體,也可供企

業(yè)及城市供水、排水之用。

AFB, FB pattern has been widely utilized in industrial department of chemical?

industry, petroleum, metallurgy, light industry, pringting and dyeing, pharmacy, sea? water desalt, oil extraction in the sea, paper-making, foodstuff, generate electricity

etc. to transport organic and inorganic chemical industry medium, petroleum product? and corrosive liquid, also can be used to supply water and drain water to enterprise? and city.

CHARACTERISTICS OF PUMP

ZG1Cr18Ni9Ti?

該類產(chǎn)品具有性能穩(wěn)定可靠,密封性能好,外觀美觀,使用檢

修方便,泵體、泵蓋、葉輪、軸套等主要零部件均采用

材料制造。

This kind of pump has stable and reliable performance, perfect sealing, performance, elegant configuration, and maintain conveniniently, overfloe parts such

as pump casing, cover, impeller, shaft sleeve etc. are all utizlied ZG1Cr18Ni9Ti? material to manufacture.?

1 P=1.0N18410kg/m

2 -20 ~+130

3 2-400m /h

4 10-105m

5

、密度范圍 。 、介質(zhì)溫度在 ℃ ℃范圍之間。 、流量 。 、揚(yáng)程 。 、特殊性、高溫、高壓及特殊材料請外加說明。

3?

3

WORKING CONDITION AND PERFORMANCE RANGE

1 Thickness range P=1.0N18410kg/m

2 Medium temperature between -20 ~+130

3 Capacity 2-400m /h

4 Pump head 10-105m

5 Particular, high temperature, high pressure and particular material please?

specify in addition.?

、 。 、 ℃ ℃ 、 。 、 。 、

3?

3

TYPE MEANING

50 A? F B? 25 -? A?

葉輪第一次切割(B為第二次)

泵設(shè)計(jì)點(diǎn)揚(yáng)程為25米

泵與輸送接觸過流部分為1Cr18Ni9Ti制造

單級單吸懸臂式耐腐蝕泵

付葉輪動力軸封裝置

(不帶A為機(jī)械密封裝置FB型)

泵吸入口直徑為50米

Impeller cut first time(B as second time)?

Pump head of pump as 25 meters? Pump and contact overfloe part is made of 1Cr18Ni9Ti?

Single-stage single-suction cantilever anti-corrosive pump

Seconary impeller powerseal wished actuatou

(without Arefre to mechanical seal actuator Bfpattern)?

Diameter of pump suction nozzle as 50m

FB?

FB?

AF

FB?

AFB F

AFB FB?

型泵是單級、單吸懸臂式耐腐蝕離心泵,吸入口為水平方向,

排出口為垂直向上。主要由泵體、泵蓋、葉輪、軸、軸套、托架、 底座等零部件組成,采用前后開門兩種結(jié)構(gòu)形成。泵蓋位于泵體前

面的稱為前開門結(jié)構(gòu),泵蓋位泵體后面的稱為后開門結(jié)構(gòu)。泵軸伸

出端由兩個滾動軸承支撐在托架上,軸承采用油脂潤滑。 型采用機(jī)械密封裝置,根據(jù)需要選用單端或者雙端面機(jī)械密

封,密封腔內(nèi)通入有一定壓力的水沖洗摩擦端面起冷卻作用。 型泵是懸臂式單吸、單級耐腐蝕離心泵,外形結(jié)構(gòu)和安裝尺

寸與 型泵相同,泵主要由泵體、泵蓋、葉輪、付葉輪、軸、密封

箱、托架等零部件組成。泵軸伸出端面由兩個滾動軸承支撐在托架

上,軸承用潤滑油潤滑。 型是將 型的部分結(jié)構(gòu)及密封形式改革而成,采用付葉輪動

力密封裝置,來減壓并通過外接冷卻水管進(jìn)行冷卻循環(huán)。 、 型的傳動泵通過彈性聯(lián)軸器由電動機(jī)直接驅(qū)動,以驅(qū)

動機(jī)方向看,泵由逆時針方向旋轉(zhuǎn)。

FB pattern pump is single-stage, single-suction cantilever anti-corrosive centrifugal pump with horizontal suction nozzle, drainage nozzle is vertical, upward.? Mainly composed of pump casing, cover, impeller, shaft, shaft sleeve, bracket, base? plate etc, utilize front and back door open types, cover is located in front of pump

casing is called front door open structure, cover is located on back of pump casing

is called back door open structure. Extension end of shaft is supported rolling

bearing on bracket, bearing utilize grease to lubricate.? FB pattern utilize mechanical seal equipment, according to requirement to

select single-end or double ends mechanical seal, pour definite pressure of water

into sealing cavity to washend of attrition to cooling.? AF pattern of pump is cantilever single-s uction, single-stage anti-corrosive? centrifugal pump, which has same comfiguration and installation dim-ension with

FB pattern pump, mainlycomposed of pump casing, cover impeller, secondary

impeller, shaft, sealing box, bracket etc. Extension end of shaft is supported rolling

bearing on bracket, bearing utilize grease to lubricate.? AFB pattern reform prat of structure and sealing type of F pattern, utilize?

secondary impeller power seali ng equipment to reduce pressure and through out? connection cooling water pipe to take on cooling circulation.? AFB, FB pattern driving pump is directly driving by motor through flexible? coupling. View from driving direction, the pump is driven clockwise.

MATERIAL OF PUMP?

材 料 Material? 代號 材料 Material? Symbol?

代號

Symbol?

ZG1Cr18Ni9

ZG1Cr18Ni 9Ti?

ZG0Cr18Ni12Mo2Ti?

ZG1Cr18Ni12Mo2Ti?

ZG00Cr17Ni14Mo2

ZG1Cr18Nn13Mo2CuN?

303

305

306

307

316L?

402

第6頁

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STRUCTURE DRAWING

AF型耐腐蝕離心泵結(jié)構(gòu)圖 Structural drawing of AF p attern anti-corrosive centrifugal pump

1

2

3

4

5

6

7 8 9 10

11 12 13

1

2

3

4

5

6

7

8

9 10

11 12 13

1、泵體 、葉輪 、葉輪螺母 、泵蓋

Pump casing

2 Impeller 3 Impeller nut? 4 Cover

5、付葉輪 、軸套 、密封箱 、冷卻水管

Secondary impeller 6 Shaft sleeve? 7 Sealing box

8 Cooling waterpipe?

9、軸承壓蓋 、托架 、泵軸 、標(biāo)牌

Bearing gland

10 Bracket? 11 Pump shaft? 12 Scutsheon

13、聯(lián)軸器 Coupling

F型耐腐蝕離心泵結(jié)構(gòu)圖 Structur al drawing of F pattern anti-corrosive cen trifugal pump

1、泵體 、葉輪 、葉輪螺母 、泵蓋

Pump casing

2 Impeller 3 Impeller nut? 4 Cover

5、機(jī)械密封件 、軸套 、密封壓蓋 、螺堵

Secondary impeller 6 Shaft sleeve? 7 Sealing box

8 Cooling waterpipe?

9、軸承壓蓋 、托架 、泵軸 、標(biāo)牌

Bearing gland

10 Bracket? 11 Pump shaft? 12 Scutsheon

13、聯(lián)軸器 Coupling

第7頁

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PERFORMANCE RANGE DRAWING

第8頁

流量 Flow?

(m /h)? 3? (L/s)?

4

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PERFORMANCE PARAMETER TABLE?

型號

Type?

3.6

3.6

3.6

3.6

7.2

7.2

7.2

7.2

7.2

14.4

14.4

14.4

14.4

28.8

28.8

30

28.8

28.8

54

54

54

54

100.8

100.8

100

190.8

190.8

揚(yáng)程

Head

效 率

Efficiency

泵重量

Weight? 允許吸上

真空高度

轉(zhuǎn) 速 功 率

(比重 )?

Power N?

Rotary speed Proportion:1≤1.3

(m)? (%)? (kg)?

Allowable suction

vacuum height? Hs (m)

r/min

25 -16

25 -20

25 -25

25 -41

40 -16

40 -20

40 -26

40 -40

40 -65

50 -16

50 -25

50 -40

50 -63

65 -16

65 -25

65 -30

65 -40

65 -64

80 -15

80 -24

80 -38

80 -60

100 -23

100 -37

100 -57

150 -22

150 -35

FB?

AFB?

FB?

AFB?

FB?

AFB?

FB?

AFB?

FB?

AFB?

FB?

AFB?

FB?

AFB?

FB?

AFB?

FB?

AFB?

FB?

AFB?

FB?

AFB?

FB?

AFB?

FB?

AFB?

FB?

AFB?

FB?

AFB?

FB?

AFB?

FB?

AFB?

FB?

AFB?

FB?

AFB?

FB?

AFB?

FB?

AFB?

FB?

AFB?

FB?

AFB?

FB?

AFB?

FB?

AFB?

FB?

AFB?

FB?

AFB?

1

1

1

1

2.0

2.0

2.0

2.0

2.0

4

4

4

4

4

8

8.3

8

8

15

15

15

15

28

28

28

53

53

16

20

25

40

16

20

25

40

65

16

25

40

63

15.7

25

30

40

64

15

24

38

60

22.5

36.5

57

22

34.7

2900

2900

2900

2900

2900

2900

2900

2900

2900

2900

2900

2900

2900

2900

2900

2900

2900

2900

2900

2900

2900

2900

2900

2900

2900

2900

2900

6

6

6

6

6.5

6

6

6

5.5

6

6

6

5.5

6

5.5

3.5

6

5.5

5.5

5.5

5.5

5.5

4.5

4.5

4

4.5

4.5

0.68

0.7

0.9

1.75

0.6

0.9

1.14

2.24

4.09

0.99

1.8

3.5

7.0

1.4

3.11

2.75

5.23

9.47

3.16

4.91

8.66

9.5

8.25

12.85

21.7

11.2

18.5

1.1

1.5

2.2

3

15

2.2

3

4

7.5

2.2

4

5.5

11

3

5.5

7.5

11

15

5.5

7.5

15

18.5

11

18.5

30

22

30

35

27

27

23

50

40

44

35

26

62

52

46

35

68

63

42

60

53

70

68

66

62

75

70

69

80

75

30

31

32

38

30

33

38

40

60

35

44

54

70

42

44

72

70

70

54

56

70

80

58

64

72

60

68

軸功率

Shaft power 電機(jī)功率

Motor power

第9頁

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INSTALLATION AND DISASSEMBLY OF PUMP? 一、裝配:

二、拆卸:

1

2

3 F4

4 (AFB?

)?

5

、分別進(jìn)行轉(zhuǎn)子部件、托架部件、密封部件、聯(lián)軸器等進(jìn)行試

裝配。 、軸承轉(zhuǎn)子部件裝入托架部件后,裝上軸承壓蓋,然后裝好軸

聯(lián)軸器。 、旋入圓螺母,套上密封部件、 墊片,再裝好葉輪及葉輪螺

母,調(diào)整好葉輪與泵蓋的間隙。 、將裝好螺栓的泵體與托架組裝,緊固螺栓, 型裝上冷卻

水管 。 、用手轉(zhuǎn)動聯(lián)軸器,有否輕重不均勻現(xiàn)象和摩擦聲,若有異常, 拆開檢查需要新調(diào)整裝配,排除異常后方可進(jìn)行試驗(yàn)。

和安裝位置相反,進(jìn)行泵的拆卸。

.? 1. Respectively take on test assembly of rotor, bracket, sealing part, coupling

etc.? 2. After bearing rotor install into bracket, install beari ng gland then install?

coupling.? 3. Screw round nut, cover sealing parts, F4 washer, then, install impeller and

inpeller nut, adjust the clearance between impeller and cover.? 4. Assemble bolt casing and bracket, tignten bolt (AFB pattern install cooling

tube).? 5. Manually turn coupling, if there has unequal weight and attrition noise,?

pelease disassemble to check then reassemble it , after eliminate the abnormality

can take on test.?

.? Reverse direction to installation position.

Assembly:

Disassembly:

SPECIFICATION FOR INSTALLATION? 一、安裝前的準(zhǔn)備工作:

二、安裝順序:

三、安裝注意事項(xiàng):

1

2

3

1

2

20~40mm

3

1

2

3

( )?

4

5

6

7

、準(zhǔn)備安裝工具及起吊設(shè)備; 、檢查水泵機(jī)組各部件在運(yùn)輸過程中有否松動和損壞; 、檢查基礎(chǔ)是否水平。

、機(jī)組運(yùn)至現(xiàn)場時,已將泵機(jī)組固定在底座上并已校正,找平

底座時可不必卸下機(jī)組,所以安裝十分方便; 、將底座放在基礎(chǔ)上,并在地腳螺栓附近墊楔形鐵,將底座墊

高 ,作校平后填充水泥漿之用; 、用水平低度檢查底座的水平度,同時注意是否能與管路連接,

否則應(yīng)作調(diào)整。

、安裝時管路重量不應(yīng)承受在泵上,否則易損壞水泵; 、安裝時必須擰緊地腳螺栓,且每間隔一定段應(yīng)對機(jī)組進(jìn)行檢

查防止其松動,以免水泵起動時發(fā)生劇烈振動而影響泵的性能; 、安裝水泵前應(yīng)仔細(xì)檢查泵流道內(nèi)有無影響水泵運(yùn)行的硬質(zhì)物

如石塊、鐵砂等 ,以免水泵運(yùn)行時損壞過流部件; 、為了維修方便和安全,應(yīng)在泵的進(jìn)出口管路上安裝一只調(diào)節(jié)

閥及在泵進(jìn)出口法蘭上各安裝一只壓力表,對于高揚(yáng)程泵,為防止

水錘,還應(yīng)在出口閘閥前安裝一只止回閥以應(yīng)付突然斷電等失去動

力事故,從而確保水泵在最佳工況下運(yùn)行,延長水泵的使用壽命; 、泵用于有吸程場合時,應(yīng)裝有底閥,并且進(jìn)口管路不應(yīng)有過

多彎道,同時不得有漏水、漏氣現(xiàn)象,以免影響水泵的吸入性能及

液體漏出傷人; 、為不使雜質(zhì)進(jìn)入泵內(nèi)而堵塞流道影響性能,應(yīng)在泵進(jìn)口前面

安裝過濾器; 、安裝管路前轉(zhuǎn)動水泵的轉(zhuǎn)子部件,應(yīng)無摩擦聲或卡死現(xiàn)象, 否雖應(yīng)將泵拆開檢查原因。

.? 1. Prepare installation tool and hoist equipment?? 2. Check each pare of water pump unit whether loosen or danate or net on the?

road of transportation??

3. Check the base level.

.? 1. When the unit transport to the spot, please fix pump unit on base plate and

check it, need`t to remove unit when look for flat base plate, so the whole installation is very convenient??

2. Place base plate on the base level, and put wedge iron near the foundation

bolt, put base plate up to 20-40mm, use to fill cement mortar after flat check?? 3. Utilize level to check horizontal of base plate, mean while pay attention to whether it can connect with pipeline, otherwise should adjust it.

.? 1. Shouldn`t press weight of pipeline on the pump while installing, otherwise? will damage water pump easily??

2. Must tighten foundation bolt while installing, and check the unit in every

period to prevent it loosening, so as to avoid the drastic vibration that caused by

operation of water pump and eff ect the performance of pump?? 3. Before water pump installation, please check carefully whether there are?

hard substance (such as stone, iron sand etc.) in port to effect operation of water pump?? 4. In order to maintain conveniently and operate safely, it should install an

adjustable valve on the inlet and outlet pipeline and install a pressure meter on inlet?

and outlet nozzle flange. As to high head pump, in order to prevent water hammering,?

it should install a check valve on the front of outlet gate valve to deal with event? of eletric cut-off s uddenly etc. so as to ensure water pump operate under the best? working status and prolong sevice lift of water pump??

5. When pump is used in suction head occasion, it should install base plate and

no more tortuors path on inlet pipelind, meanwhile, mustn`t have leakage to effect?

suction performance of water pump and liquid leakage to injur people??

6. In order to prevent dirt enter into pump to block port and effect performance,? please install filter on front of pump inlet?? 7. Please rotate rotor part before pipeline installation, mustn`t have attriton

noise or block status, otherwise should diassemble the pump to check the cause.

Preparation before installation:

Installation order:

Attertions for installation:

第10頁

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DRIVE, OPERATION, CEASING AND MAINTENANCE(USAGE OF PUMP)? 一、起動前準(zhǔn)備:

二、起動:

三、運(yùn)行:

四、停止:

1

2 ( )?

3

( )?

4 ( )?

5

6

7 AFB?

1 ( ) (?

) (?

) ( )?

3

2

3

1 ( 75 )?

( 1500 )?

2

3 30%

4

1 (?

)?

2

3

4

5

、起動前要把泵和現(xiàn)場清理干凈; 、檢查托架內(nèi)潤滑油量是否適量 油標(biāo)可顯示 ; 、未接聯(lián)軸器前檢查原動機(jī)的轉(zhuǎn)向,與泵的轉(zhuǎn)向箭頭一致后

從電機(jī)端看,葉輪逆時針旋轉(zhuǎn) ,接好聯(lián)軸器; 、在裝好機(jī)械密封 或填料 和聯(lián)軸器后可輕便地用手轉(zhuǎn)動泵軸, 應(yīng)無摩擦現(xiàn)象; 、泵在有吸程情況下使用,起動前應(yīng)灌泵或抽真空;泵在倒灌

情況下使用,起動前應(yīng)用所輸送液將泵灌滿,驅(qū)除泵中的空氣后, 將吐出管的閘閥關(guān)閉; 、起動前檢查基礎(chǔ)螺栓有無松動,壓蓋是否歪斜,以及潤滑油

和冷卻水的供應(yīng)情況; 、 要連接冷卻水管,以達(dá)到冷卻密封裝置之用。

、關(guān)閉進(jìn)出口壓力 或真空 表和出水閥門、 如有旁通管,此時

也應(yīng)關(guān)閉 起動電機(jī) 最好先點(diǎn)動、確認(rèn)泵轉(zhuǎn)向正確后,才開始正式

運(yùn)行 ,然后打開進(jìn)出口壓力 或真空 計(jì),當(dāng)泵達(dá)到正常轉(zhuǎn)速,且儀

表指出相應(yīng)壓力時,再慢慢打開出水閥門,調(diào)節(jié)至需要的工況。在

吐出管路關(guān)閉的情況下,泵連續(xù)工作時間,不能超過 分鐘; 、起動過程中要時時注意原動機(jī)的電流讀數(shù)及泵的振動情況; 、密封情況:機(jī)械密封應(yīng)無泄漏、發(fā)熱現(xiàn)象,填料密封應(yīng)呈連

續(xù)滴流狀態(tài)。

、經(jīng)常檢查和電機(jī)的發(fā)熱情況 軸承的溫度不應(yīng)超過 ℃ 及油

位計(jì)油面情況。 一般每運(yùn)行 小時后,要全部更換潤滑油一次 ; 、不能用吸入閥來調(diào)節(jié)流量,避免產(chǎn)生汽蝕; 、泵不宜在低于 設(shè)計(jì)流量連續(xù)運(yùn)轉(zhuǎn),如果必須在該條件下

連續(xù)運(yùn)轉(zhuǎn),則應(yīng)在出口外安裝旁通管,排除多余的流量; 、注意泵運(yùn)轉(zhuǎn)有無雜音,發(fā)發(fā)現(xiàn)異常狀態(tài)時,應(yīng)及時消除或停

車檢查。

、緩慢關(guān)閉吐出管路閘閥 如果泵在倒灌情況下使用,還要關(guān)

閉吸入管路的閘閥 ,并關(guān)閉各種儀表的開關(guān); 、切斷電源; 、如果密封采用外部件引液時,還要關(guān)閉外引液閥門; 、如果環(huán)境溫度低于液體凝固時,要放凈泵內(nèi)的液體,以防

凍裂; 、如果長時間停車不用,除將泵內(nèi)的腐蝕性液體放凈外,各零

件應(yīng)拆卸清洗干凈,尤其是密封腔,最好是將泵拆下清洗后重新裝

好,除涂油防銹處理和封閉泵進(jìn)、出口外,還應(yīng)定期檢查。

.? 1. Please clean pump and working spor before driving??

2. Check lubricant oil proper or not (oil surface is about central line 2mm on

oil meter) and oil meter perfect or not??

3. Before connect coupling should check the rotating direction of motor, the?

rotating direction should same as rotating direction of pump(looded from end of motor, impeller rotate as clockwise)?? 4. After install mechanical seal(or packing) and coupling, it can easily manual?

rotate shaft of pump and with no attrition phenomenon, then install safe cover of

coupling??

5. When pump use under condition of suction process, should irrigate pump

or deflate vacuum before drive, pump use under the condition of flow backward

should fill full of pump before drive, after get rid of the air in the pump, please shut? off the gate valve of dischange tube.? 6. Check foundation bolt loosen or not before drive, check stuffing gland whether crooked or not and supply status of lubricant oil and cooling water?? 7. AFB should connect with cooling water pipe to us e as cooling sealing

equipment.

.? 1. Shut off pressure meter on inlet and outlet (or vacuum) and outlet valve?

(any bypass tube should be shutted off either) drive motor (had better start in ad- vance, confirm correct rotating direction to operate), then open outlet pressure? meter (vacuum), when pump reach to normal rotating speed and instrument to

corr esponding pressure, slowly open outlet valve and adjust to demanded working

status. Under the condition of dischange pipeline being shutted off, continuous? work time of pump can`t exceed 3 minutes??

2. In process of operation it should pay attention to eletric currency digit of motor and vibration status of pump from time to time?? 3. Sealing status: mechanical seal shouldn`t have leakage, heating phenomenon,?

packing seal should be in continuous trickling stauts.?

.? 1. Constantly check heating circumstance of pump and motor (temperature of

bearing should`t exceed 75 ) and oil meter without oil surface status (generally,?

it should replace lubricant oil once after every 1500 hours)?? 2. Shouldn`t use suction valve to adjust capacity, prevent generating air erosion?? 3. Pump cannot operate continuously lower than 30% design capacity, if it has?

to operate under such condition, must install by pass pipe to get rid of unnecessary

capacity?? 4. Pay attention to the noise of operation of pump, if discover any abnormal?

state, please eliminate or stop operating timely.?

.? 1. Slow close dischange nozzle pipeline gate valve, and close switch on various?

instrument?? 2. Switch off electric power?? 3. If seal utilize outside pilot liquid, need to close outside pilot liquid valve??

4. If environmental temperature is lower than liquid freezing point, please? drain out liquid cleanly to prevent being splitted?? 5. If beposit if for a long time, please drain out corrosive liquid in pump clearly,? disassemble and clean each part, especially the seal cavity. Had better reassemble?

it after cleaness, cover with anti-rust oil and block outlet and inlet of poum, besides,?

it should be inspected periodically.

Preparation berfore start:

Start:

Operation:

Stop:

第11頁

ATTENTION FOR MECHANICAL SEAL

(?

)?

GB3215-82

1

2

3

4

5

6

7

8

9

本型號泵可根據(jù)不同的使用條件裝不同形式的機(jī)械密封, 如內(nèi)

裝單端面平衡型和非平衡型,雙端面平衡型及非平衡型,外裝式機(jī)

械密封等 根據(jù)所選用密封式的不同,其使用方法和注意事項(xiàng)也有所

不同,具體情況參閱機(jī)械密封安裝使用說明書、 “煉油

廠、化工及石油工流程用離心泵通用技術(shù)條件”,下面僅提幾點(diǎn)一 般應(yīng)注意的事項(xiàng): 、由于機(jī)械密封一般適用在清潔的,無懸浮 顆粒的介質(zhì)中使

用,因此,對新安裝的管路系統(tǒng)和儲液灌,應(yīng)認(rèn)真沖洗干凈,嚴(yán)防

固體雜質(zhì)進(jìn)入機(jī)械密封端面而使密封失效。 、在易結(jié)晶的介質(zhì)中使用機(jī)械密封應(yīng)注意經(jīng)常沖洗。停車后重

新起動前,要將機(jī)械密封上的結(jié)晶清洗干凈。 、拆卸機(jī)械 密封應(yīng)仔細(xì),不許用手錘、鐵器等敲擊,以免破壞

靜環(huán)密封面。 、如果有污垢拆不下來時,應(yīng)設(shè)法清除污垢,沖洗干凈后再進(jìn)

行拆卸,以免損壞密封元件。 、安裝機(jī)械密封前,應(yīng)檢查所有密封元件是否有失效或損壞, 如有則應(yīng)重新修復(fù)或更換。 、應(yīng)嚴(yán)格檢查動環(huán)與靜環(huán)的相對摩擦密封面,不允許有任何細(xì)

微的劃痕,碰傷等缺陷。所有零部件,包括泵體、葉輪、密封腔等

在裝配前均應(yīng)沖洗干凈,尤其是動、靜環(huán)端面,要用清潔、柔軟的

布或棉紗認(rèn)真擦拭干凈,然后涂上一層清潔的油脂或機(jī)油; 、裝配中要注意消除偏差,緊固螺釘時,要均勻擰緊,避免

發(fā)生偏斜,使密封失效。 、正確的調(diào)整彈簧的壓縮量,泵安裝好以后,以手扳轉(zhuǎn)子時, 應(yīng)感覺到密封彈簧既有一定的壓縮量,而又能輕快、靈活地轉(zhuǎn)動, 滑有咬緊的感覺,如感覺太緊或盤不動,則應(yīng)適當(dāng)調(diào)松一些。 、對有外部沖洗的機(jī)械密封,起動前應(yīng)先開啟沖洗液,使密封

腔內(nèi)充滿密封液。停車時,先停泵,后關(guān)密封沖洗液。

This kind of pump can according different operating condition to install different type of mechanical seal, different sealing type with different operating method

and attention, detailed content refer to mechanical sealing installation manual,? GB3215-82 refinery, the following is general attention for reference:? 1. Due to mechanical seal is generally suitable for clean with no suspending medium, therefor e, if should clean new insta llation pipeline system and liquid

storage tank carefully to prevent dirt entering into end of mechanical seal, make?

seal inefficiently.? 2. Mechanical seal is used in easy crystal medium should wash it constantly,? before restart it should clean crystal on mechanical seal.?

3. Remove mechanical seal must be careful, dont beat with hand, iron tool etc.?

in order to avoid to damage dynamic and static circle facing.? 4. if it cannot be removed due to dirt, try to clean dirt, wash neatly to remove,?

so as to avoid admaage sealing component. 5. Before install mechanical seal should check all of sea ling components whether have been damaged or disabled, if there are any damaged or disabled comp- onents should be reqaired or replaced timely.? 6. Strictly check dynamic and static circle oppositive attrition facing even with

no tiny nick and scar. All of components including pump casing, impeller, sealing

cavity etc. should be wash cleanly, especially the dynamic static circle end should

be rubbed by soft cloth or cotton gauze, then cover clean grease or engine oil on it. 7. Pay attenti on to eliminate eccentricity while assembling, equally tighten

screw, prevent, to be inclined and make seal invalid.? 8. Properly adjust compression ratio of s pring, atte pump installation, when manually turn rotor will feel sealing spring has definite compression ratio and also?

can turn trippingly and neatly without snap sense. If feel too tight or cannot turn,?

please adjust to some what loose.? 9. As to outside wash mechanical seal, please open lotion before start to fill?

sealing cavity with sealing lotion. When stop operating, secure pump in advane?

then close sealing lotion.

SPECIAL INSTRUCTION

1、水泵使用前請?jiān)旈喆藭?/p>

2、管路重量不應(yīng)承受在水泵上;

3、嚴(yán)禁空載運(yùn)轉(zhuǎn);

4、正確的傳動方向;

5、AFB型要安裝上外部沖洗液。

1. Before use water pump, please read this manual carefully.? 2. Weight of pipeline shouldn`t impose on water pipe.? 3. Empty carry operation are not allowed.?

4. Correct transmission direction.? 5. AFB pattern should install outside washing lotion.?

7

R

第12頁

8

R

PROBABILITY HITCH, CAUSE AND SOLUTION?

SUCTION AND DISCHANG FLANGE DIMENSION?

型號 Type? φ25

40

50

50

65

65

80

80

100

150

φ

φ

φ

φ

φ

φ

φ

φ

φ

泵內(nèi)或吸入管內(nèi)留有空氣 Air exist in pump or suction tube? 吸入揚(yáng)程過高或灌注液不夠

Up suction head too high or affusion lotion insufficent? 吸入管徑過小或有雜物堵塞

Diameter of suction tube too small or dirt blocked 吸入管浸入深度不夠或漏氣

Suction tube havn`t been immerged deeply or leak air? 轉(zhuǎn)速過高或過低 Rotating speed too quick or too slow? 泵轉(zhuǎn)向不對 Rotating direction of pump imcorrect? 總揚(yáng)程與泵揚(yáng)程不符

Total head is not in accordance with pump head? 介質(zhì)密封與粘度與泵要求不符 Medium thickness and stickness is not in accordance with pump requirement? 在流量過小時運(yùn)轉(zhuǎn)產(chǎn)生振動

Little capatity operation cause vibration 泵與電機(jī)軸線不一致或軸彎曲

Pump differ to motor axes or shaft winding 轉(zhuǎn)動部分與固定部分有摩擦

Attrition between rotating part and fixing part? 軸承磨損嚴(yán)重或損壞 Bearing worn badly or being damaged 密封環(huán)磨損過多 Sealing ring worn badly

軸套、填料或動靜環(huán)磨損過多

Shaft sleeve, packing or dynamic and static ring worn badly

填料(或機(jī)械密封)選用或安裝不當(dāng)

Packing(or mechanical seal) select or installation incorrect? 轉(zhuǎn)動部分不平衡引起振動

Rotating part inbalance cause vibration 油室油量過多(或油過臟) Oil house has too much oil (or oil too dirty)

管路或泵內(nèi)有雜物堵 Pipeline or pump has dirt to be blocked 密封液壓力不當(dāng) Sealing lotion pressure improper 填料壓蓋過緊或過松 Stuffing gland too tight or too loose?

產(chǎn)生振動及噪音

功率消耗過大

流量、揚(yáng)程不足

泵輸不出液體

Cause vibration and noise?

Power expend too much

Capacity, head insuffcient?

Pump cannot output liquid

Overfull leakage on seal?

Lubrication (including stuffing box) ( )

Immoderate heat of pump and cannot turn

Bearing heating and bearing worn

密封處泄漏過多

軸封 包括填料 發(fā)熱

泵過份發(fā)熱及轉(zhuǎn)不動

軸承發(fā)熱及軸承磨損

故障原因 Cause? 消除方法 Solution 重新灌泵排除空氣 Affuse pump again to drive out air

按規(guī)定要求檢查原動機(jī)轉(zhuǎn)速 Check rotating speed of motor 調(diào)整轉(zhuǎn)向 Adjust direction of turning

應(yīng)進(jìn)行換算并調(diào)整電機(jī) Adjust motor

校正 Revise? 檢修泵 Repair pump 更換之 Replace it? 更換之 Replace it? 更換之 Replace it? 按使用要求新選用或安裝 Reselect or reinstall? 檢查原因設(shè)計(jì)消除 Check cause try to eliminate?

檢查并排除 Check and eliminate it?

降低泵位,增加進(jìn)出口處壓力灌滿液 Decline the? position of pump, icrease pressure on inlet nozzle to fill liquid 加大吸入管徑,清除堵塞

Enlarge diameter of suction tube, clean out block 增大浸入深度或檢修管路

Deep immerging depth to check pipeline?

降低吐出系統(tǒng)阻力或高度

Decline resistance of dischang system or height?

加大流量或設(shè)旁通循環(huán)管

Enlarge capacity or install bypass circle pipe?

按油位要求加油(或換新油) Pour into oil according to

requirement of oil position(or replace new oil)?

應(yīng)按密封腔前的壓力大 According to pressure front? sealing cavity, enlarge to 0.049~0.147MPa? 適當(dāng)調(diào)整之 Properly adjust

φ115

145

140

160

165

180

185

195

215

260

φ

φ

φ

φ

φ

φ

φ

φ

φ

φ85

110

110

125

130

145

150

160

170

225

φ

φ

φ

φ

φ

φ

φ

φ

φ

φ68

88

88

105

110

120

128

133

145

202

φ

φ

φ

φ

φ

φ

φ

φ

φ

4- 14

4- 14

4- 14

4- 18

4- 18

4- 18

4- 18

4- 18

4- 18

8- 18

φ

φ

φ

φ

φ

φ

φ

φ

φ

φ

φ20

25

40

40

50

50

65

65

80

125

φ

φ

φ

φ

φ

φ

φ

φ

φ

φ105

115

130

145

160

160

180

180

195

245

φ

φ

φ

φ

φ

φ

φ

φ

φ

φ75

85

100

110

125

125

145

145

160

210

φ

φ

φ

φ

φ

φ

φ

φ

φ

φ58

68

80

88

105

105

122

122

133

184

φ

φ

φ

φ

φ

φ

φ

φ

φ

25-16 25-20 25-25 25-41

40-16 40-20 40-26 40-40 40-65

50-16

50-25 50-40 50-63

65-16 65-25 65-30

65-40 65-61

80-15

80-24 80-38 80-60

100-23 100-37 100-57

150-22 150-35

、 、 、 、 、 、 、 、 、 、 、 、

、 、 、 、 、

DN? D1 D2 D3 Z-d DN1 D11 D?12 D?13 Z-d1

4- 14

4- 14

4- 14

4- 18

4- 18

4- 18

4- 18

4- 18

4- 18

8- 18

φ

φ

φ

φ

φ

φ

φ

φ

φ

φ

第13頁

9

R

OUTFORM AND INSTALLATION DIMENSION DRAWING AND TABLE?

型號

Type?

25-16

25-20

25-25

25-41

40-16

40-20

40-26

40-40

40-65

50-16

50-25

50-40

50-63

65-16

65-25

65-20

65-40

65-64

80-15

80-24

80-38

80-60

100-23

100-37

100-57

150-22

150-35

DN? 4-d3

L?

A? F? C L1?

L2? L3? L4? L5?

4-φd3?

Z-φd

B3?

Z-φd1?

a?

740

765

785

935

765

785

930

942

1042

797

940

1027

1167

937

1022

1022

1167

1167

1035

1045

1060

1232

1165

1210

1342

1282

1382

68

68

68

72

70

70

72

74

100

75

77

85

100

80

85

85

100

100

93

103

93

120

98

98

100

130

130

378

378

378

455

378

378

455

455

460

380

455

460

460

435

460

460

460

460

460

460

460

460

460

460

460

470

470

2

290

315

335

400

615

355

400

410

480

340

405

480

605

400

480

480

605

605

485

485

605

650

605

650

780

680

780

235

235

235

255

237

237

245

250

275

235

248

260

275

255

260

260

320

320

270

280

315

345

320

320

270

380

325

135

135

135

135

135

135

135

135

135

135

135

135

180

135

135

135

180

180

135

135

180

180

180

180

125

180

125

380

380

380

470

380

380

470

475

475

380

475

475

550

470

475

475

550

550

475

475

550

550

550

550

730

550

730

620

620

620

735

620

620

735

760

760

620

760

760

920

735

760

760

920

920

760

760

920

920

920

920

980

920

980

255

255

255

290

255

255

290

290

290

255

290

290

320

290

290

320

320

320

290

290

320

320

320

320

335

320

330

255

255

255

330

255

255

330

330

330

255

330

330

425

330

330

425

425

425

330

330

425

425

425

425

425

425

425

300

300

300

380

300

300

380

380

380

300

380

380

475

380

380

475

475

475

380

380

475

475

475

475

475

475

475

305

305

305

385

305

305

365

385

435

305

385

390

450

380

405

405

450

450

365

385

405

450

430

450

480

510

530

175

175

175

225

175

175

225

225

235

175

225

225

250

225

225

250

250

250

225

225

250

250

250

250

260

260

280

112

112

112

150

112

112

150

150

160

112

150

150

160

150

150

160

160

160

150

150

160

160

150

150

160

150

150

130

130

130

160

130

130

140

160

200

130

160

165

200

155

180

180

200

200

140

160

180

200

180

200

220

250

250

75

75

75

105

75

75

90

102

132

75

91

110

132

80

90

90

110

132

94

100

110

132

110

118

140

125

148

365

275

275

370

275

275

370

383

413

275

383

413

475

338

413

413

475

475

413

413

475

475

475

475

545

510

545

80

90

90

100

90

90

100

112

132

90

112

132

160

100

132

132

160

160

132

132

160

160

160

160

200

180

200

170

190

190

245

190

190

245

265

315

190

265

315

385

245

315

315

385

385

315

315

385

385

385

385

475

430

475

63

63

63

75

63

63

75

75

75

63

75

75

90

75

75

75

100

90

75

75

100

90

100

100

110

110

130

32

22

22

50

22

22

50

38

18

22

38

18

0

50

18

18

-10

0

18

18

-10

0

-10

-10

-40

-30

-50

4-φ18

1#

1#

1#

2#

1#

1#

2#

3#

3B#

1#

3#

3B#

4#

3#

3B#

3B#

4B#

4#

3B#

3B#

4B#

4#

4B#

4B#

5#

4C#

5B#

A? F C? L1 L2 L3 L4 L5 B? B1 B2 H? H1 H2 H3 a h h1 h2 E? e 底座

2 4-φ18

2 4-φ18

2 4-φ18

2 4-φ18

2 4-φ18

2 4-φ18

第14頁

10

R?

④吸入管路口徑不得小

于泵的吸入口徑,否則

會造成泵內(nèi)汽蝕。

①盡可能縮短吸入管路, 使泵靠近液面,以減少

吸程上的管路阻抗。

③特別是灌壓輸入式

時,請?jiān)诒们鞍惭b閘

閥,以方便檢修作業(yè)。

⑥請?jiān)谖牍苈返亩?/p>

頭安裝底閥,以維持

吸入管路及泵內(nèi)的滿

水狀態(tài)。

②吸程管路上不可布設(shè)

凸起管,以防氣阻造成

空轉(zhuǎn),損壞軸封。

⑤為防止固體物混入泵

內(nèi),初運(yùn)行時請?jiān)谖?/p>

口側(cè)安裝篩網(wǎng)。 但要及時撤掉切保吸入

口通暢。

(

)

篩網(wǎng)密

度請參見各型號使用說明書

★金屬材料耐腐蝕性能通常用腐蝕深度 又稱腐蝕速度 作為評定金屬材料耐腐蝕性能的一項(xiàng)主要指標(biāo)。 ★腐蝕深度是指金屬材料在單位時間內(nèi)腐蝕的金屬深度,單位用“毫米 年” 表示。 ★按照腐蝕程度的不同,通常分為:腐蝕深度小于 的材料,稱為耐腐蝕性能材料;腐蝕深度為 ,稱為尚耐腐蝕材料;腐蝕

深度大于 ,稱為耐腐蝕性不好的材料。 ★一般泵與介質(zhì)接觸的主要零件的材料選項(xiàng)用在指定介質(zhì)情況中,尚耐腐蝕性材料就可以。 ★為便于用戶選用泵型,根據(jù)所輸送介質(zhì)條件,選擇適宜泵的主要零件材料耐腐蝕性能,本說明書匯編了 、 、 、 、 、 等材料耐腐蝕性能表 表 表

供選泵時參考。

( )?

/ (mm/a)?

0.1mm/a 0.1~1mm/a

1mm/s?

ZG1Cr18Ni9(303) ZG1Cr18Ni9Ti(305)?

ZG0Cr18Ni2Mo2Ti(306) ZG1Cr18Ni12Mo2Ti(307) ZG00Cr17Ni14Mo2(316L) ZG1Cr18Mn13Mo2CuN(402) ( 1- 5)?

ZG1Cr18Ni9(303)鋼的耐腐蝕性能表

介質(zhì)條件 介質(zhì)條件

介 質(zhì) 濃度(%) 溫度(℃) 介 質(zhì) 濃度(%) 溫度(℃)

腐蝕深度

(mm/a)

腐蝕深度

(mm/a)

硝 酸

醋 酸

硝 酸

檸檬酸

0.5~99

7~37

65

93

93

97

99

99

10

50

80

0.5

1

5

5

5

5

10~50

80

90~95

1~50

5

50

95

20

37

55

55

55

190

20~19

20

40

50

100~105

20

20

20

20

140

20~140

<0.1

0.1~1

<1

0.01

0.21

0.76

1.25

<10

<0.1

<1

<3

0.06~0.14

0.002

0.6

,3

3~4.5

3.3~15

2~5

0.46

0.006~0.008

<0.1

<10

<10

<0.1

表一

第15頁

11

R

ZG1Cr18Ni9Ti(305)鋼的耐腐蝕性能表

介質(zhì)條件 介質(zhì)條件

介 質(zhì) 濃度(%) 溫度(℃) 介 質(zhì) 濃度(%) 溫度(℃)

腐蝕深度

(mm/a)

腐蝕深度

(mm/a)

硝 酸

硫 酸

醋 酸

磷 酸

檸檬酸

混合酸

氫氧化鉀

氫氧化鈉

重銘酸鉀

氯化錳

過氧化鈉

亞硫酸鈉

硫酸鈉

硝酸銀

漂白粉

氯化氫

30

50~56

93

95

97

99

99.67

2

2

5

5

80

1~濃

10

50

80

10

28

45

60

80

1~50

5

50

95

熔化的

熔化的

H SO 78

HNO 0.5

1

1

20

50

50

熔化的

~12

~35

25

10~50

10

25~50

5~飽和

熔化的

10

干燥的

干燥的

潮濕的

干燥的

干燥的

2 4

3

H SO 78

HNO 0.5

H SO 78

HNO

H SO 78

HNO

2 4

3

2 4

3

2 4

3

20

20

43

37~55

55

55

55

50

100

50

100~105

20

20~40

20~40

20~40

20~40

80

80

80

60

110

20

140

140

20~140

130

445

20

20

90

90

20

20

90

90

20~沸

20

100

100

20~沸

100

20~沸

100

900

20

100

40

20~100

100~500

0.007

0

0.05

0.03

0.76

1.25

<10

0.016

3~6.5

3~4.5

3.3~15

0.46

<0.1

<0.1

<0.1

<0.3

0.01

0.67

0.1~1

1.7

腐蝕深度過大

<0.1

<1

<0.1

<0.1

<0.1

<0.3

0.003

0.003

0.05

0.05

0.018

0.018

0.0251

0.0251

<0.1

<0.1

<0.1

>10

0.0044

0.008

<0.1

<0.1

<0.1

<0.1

<0.1

<10.1

<0.1

<0.1

>10

0.48

<1

<0.1

表二

第16頁

12

R

ZG0Cr18Ni2Mo2Ti(306)鋼的耐腐蝕性能表

介質(zhì)條件 介質(zhì)條件

介 質(zhì) 濃度(%) 溫度(℃) 介 質(zhì) 濃度(%) 溫度(℃)

腐蝕深度

(mm/a)

腐蝕深度

(mm/a)

硝 酸

硫 酸

亞硫酸

氫氟酸

氫氧化鈉

草 酸

氫氧化鉀

高錳酸鉀

鹽 酸

1~5

1~5

5

20

50

50

50

60

60

65

65

65

90

90

90

99

99

0.5

1

3

40

80

98

2

20

10

10

10~20

30

40

50

50

60

70

2.5

2.5

2.5

10

10

50

25

50

50

68

5~10

10

0.5

3

5

10

30

20

80

20~80

20~50

80

20~60

20

85

20

70

20

20

20

20

20

20

20

20

20

20

100

100

90

90

100

90

90

20

60

20

20

120

20

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

0.1~1

<0.1

<0.1

0.1~1

<0.1

0.1~1

<1~3

0.1~1

3~10

<0.1

<0.1

<0.1

<0.1

0.1~1

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

1~3

1~3

0.1~1

1~3

0.1~1

3~10

表三

第17頁

13

R

ZG1Cr18Ni12Mo2Ti(307)鋼的耐腐蝕性能表

介質(zhì)條件 介質(zhì)條件

介 質(zhì) 濃度(%) 溫度(℃) 介 質(zhì) 濃度(%) 溫度(℃)

腐蝕深度

(mm/a)

腐蝕深度

(mm/a)

硫 酸

亞硫酸

磷 酸

鹽 酸

銘 酸

銘 酸

氫氧化鈉

氫氧化鉀

氯 苯

漂白粉

氯化氫

氯化鐵

氯化銨

氯化鈣

碘 仿

溴化鉀

亞硫酸酐

亞硫酸鈉

亞硫酸氫鈉

纖維素

尿 素

1

3

5

5

10

10

20

20

40

40

80

80

20

飽和溶液

潮濕氣體

1~80

1~45

1

80

80

0.5

0.5

1

1

5

5

10

10

20

20

30

10

10

50

50

10~30

40~60

60

78

熔體

25~50

68

熔體

干燥的

潮濕的

潮濕的

氯水

鈍的

干燥中溶液

溶液+25%

干燥的氣體

干燥的氣體

30~50

28~飽和溶液

飽和溶液

溶液

蒸汽

溶液

潮濕的

潮濕的

潮濕的

潮濕的

50

50

纖維素蒸時

溶液

85

80

20

80

20

80

20

60

20

60

20

60

20

20

20

20

沸騰

140(0.3MPa)

60

110~沸騰

20

沸騰

20

50

20

60

20

60

20

60

60

20

沸騰

20

沸騰

20~沸騰

120

160

120

318

20~沸騰

120

300

20

20

100

20

沸騰

20

20

20~100

200

20

100

100

20

60

20

20

300

500

900

沸騰

沸騰

沸騰

20

<1

<3

1~3

1~3

<0.3

>10

<1

3~10

1~3

<3

<3

<3

<1

3~10

<3

>10

3~10

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

<

<

<

<

<

<

<

<

<

<

<

<

<

<

<

<

<

<

<

<

<

<

<

<

<

<

<

<

<

1

0.1

0.3

0.1

0.1

3

0.1

1~3

0.1

0.1

1~3

0.1

10

>10

1

1

0.1

0.1

1

10

3

0.1

0.1

10.1

0.1

0.1

0.1

0.1

1

3

0.1

0.1

0(190h)

0.1

表四

飽和溶液 160~200

(0.8~2MPa) <0.1

第18頁

14

R

ZG00Cr17Ni14Mo2(316L)鋼的耐腐蝕性能表

介質(zhì)條件 介質(zhì)條件

介 質(zhì) 濃度(%) 溫度(℃) 介 質(zhì) 濃度(%) 溫度(℃)

腐蝕深度

(mm/a)

腐蝕深度

(mm/a)

硫 酸

磷 酸

粗醋酸

甲酸+醋酸

甲酸+醋酸

醋 酸

熔融尿素

0~30

10

40

85

98

40

40

50~60

50~60

70

70

80

80

20

70

20

45

30

50

70

99

尿素 32~34

CO 10~11

NH 35~36

H O 19~21

35

54~56

0

尿液 30

甲銨 30

20

20

2

3

2

CO

NH

H O 1

NH

H O

2

3

2

3

2

25

0≤

25

25

25~50

70~100

沸騰

70~100

沸騰

70~90

100

70~80

.80

81

190

沸騰

沸騰

沸騰

沸騰

沸騰

沸騰

沸騰

沸騰

沸騰

190~150

190~150

190~150

190~150

170~180

170~180

170~180

188

188

188

188

<

<

<

< 3

<0.3

<0.3

<0.3

<0.3

<0.3

<0.3

>0.3

<0.3

>0.3

2.2

14

0.0005

0.26

0.26

0.3

0.3

0.3

0.

0.401

0.401

0

0.005

0.018

0.035

0.065

0.065

0.065

0.065

0.024

0.024

0.024

0.17

0.17

0.17

0.17

表五

注:熔融尿素的壓力=200

★ 鋼是無鎳的不銹鋼,在大多數(shù)化工介質(zhì)中的耐腐蝕性相當(dāng)或優(yōu)于 鋼,尤其是在腐蝕性能與

磨損并存的條件下比 更優(yōu),機(jī)械性能和鑄造性能好,但氣孔敏感性比 大,其耐腐蝕性能在此基礎(chǔ)上可參照

耐腐蝕性能表。

ZG1Cr18Mn13Mo2CuN(402) ZG1Cr18Ni9Ti(305)?

ZG1Cr18Ni9Ti ZG1Cr18Ni9Ti

ZG1Cr18Ni9Ti

第19頁

SHANGAHI KAISHI PUMP MFG.CO.,LTD.

SHANGHAI KAISHI SEWERAGE CO.,LTD.

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