高精密智能

線切割機(jī)床

HIGH PRECISION

INTELLIGENT

WIRE

CUTTING MACHINE

www.heying-jx.com

福建合盈機(jī)械有限公司

目錄

CONTENTS

企業(yè)簡(jiǎn)介

發(fā)展歷程

企業(yè)榮譽(yù)

先進(jìn)制造

產(chǎn)品展示

產(chǎn)品特點(diǎn)

樣件實(shí)例

檢測(cè)技術(shù)

合作伙伴

展望未來

03

05

07

09

11

15

21

23

25

26

Enterprise profile

Development course

Enterprise honor

Advanced manufacturing

Product display

Product characteristics

Sample example

Detection technique

Cooperative partner

Look into the future

03

企業(yè)簡(jiǎn)介

福建合盈機(jī)械有限公司是一家專業(yè)研發(fā)、制造與銷售高端數(shù)控裝備的企業(yè)，主要產(chǎn)品為高精度數(shù)

控中走絲機(jī)床。公司擁有高端完備的加工設(shè)備以滿足生產(chǎn)需要 , 主要有進(jìn)口導(dǎo)軌磨、大型崴力龍門銑、

大隈臥加、日本五面體加工中心、高精度數(shù)控磨床、各類鈑金加工設(shè)備等 100 多臺(tái)套。

公司一貫秉持以客戶為中心，精益求精的經(jīng)營(yíng)理念，潛心打造優(yōu)質(zhì)產(chǎn)品，“ 成就客戶，幫助客戶成

功 ”是合盈一直努力的方向與目標(biāo)。

Fujian Heying Machinery Co., Ltd. is a professional R & D, manufacturing and sales of high-end CNC equipment, the main products are high precision CNC wire machine tools. The company has high-end complete

processing equipment to meet the production needs, mainly imported guideway grinding, large force

gantry milling, big Kuma horizontal plus, Japan pentahedral processing center, high precision CNC grinding

machine, all kinds of sheet metal processing equipment more than 100 sets.

The company has always adhered to the business philosophy of customer-centered and excellence, and

devoted itself to creating high-quality products. \"Achieving customers and helping customers succeed\" is

the direction and goal of Heying.

COMPANY

PROFILE

合作共盈 共創(chuàng)未來

CO-OPERATE

AND

CREATE

THE FUTURE

TOGETHER

2011年，福州合盈機(jī)械有限公司在福州注

冊(cè)成立，將機(jī)械設(shè)備制造和精密加工作為

主營(yíng)業(yè)務(wù)方向，將其打造為企業(yè)發(fā)展的主

要領(lǐng)域。

In 2011, Fuzhou Heying Machinery Co. , Ltd.

was established in Fuzhou, the machinery

and equipment manufacturing and

precision processing as the main business

direction, will be the main area of

enterprise development.

發(fā)展歷程

HISTORY

公司成立

2011

2016年，合盈機(jī)械自主研發(fā)高頻電源，實(shí)現(xiàn)高速

而穩(wěn)定的加工，大幅提升中走絲產(chǎn)品性能，逐步

得到市場(chǎng)認(rèn)可。

In 2016, heying machinery independently r & D

high-frequency power supply, to achieve

high-speed and stable processing, greatly

improve the performance of wire-walking products, gradually recognized by the market.

自主研發(fā)

2016

2012年，合盈機(jī)械與臺(tái)灣知名企業(yè)合作，

共同完成了非標(biāo)自動(dòng)化設(shè)備，并建立了非

標(biāo)自動(dòng)化生產(chǎn)線的技術(shù)標(biāo)桿。

In 2012, Heying Machinery cooperated with

well-known enterprises in Taiwan to

complete non-standard automation

equipment and establish the technical

benchmark of non-standard automatic

production line.

創(chuàng)新科研

2012

2013年，合盈機(jī)械成功研制燒結(jié)非標(biāo)自動(dòng)

化設(shè)備，進(jìn)軍非標(biāo)設(shè)備制造領(lǐng)域。

In 2013, Heying Machinery successfully

developed non-standard automation

equipment for sintering and entered the

field of non-standard equipment

manufacturing.

創(chuàng)新科研

2013

2018年，合盈機(jī)械自主開發(fā)了設(shè)備遠(yuǎn)程化管理

平臺(tái)，實(shí)現(xiàn)了設(shè)備遠(yuǎn)程管理的數(shù)字化和可視化。

In 2018, heying independently developed the

equipment remote management platform, and

realized the digitalization and visualization of

equipment remote management.

遠(yuǎn)程化管理

2018

2017年，合盈機(jī)械推動(dòng)串珠車間的自動(dòng)化生產(chǎn)

線布局，實(shí)現(xiàn)了機(jī)械代替人工操作。

In 2017, Heying Machinery promoted the

automatic production line layout of the beading

workshop, realizing the replacement of manual

operation by machinery.

智能化生產(chǎn)

2017

05

2014年，天石源集團(tuán)正式注資合盈

機(jī)械，確立了戰(zhàn)略合作關(guān)系，達(dá)成長(zhǎng)

期戰(zhàn)略合作聯(lián)盟。

In 2014, Tianshiyuan Group formally

invested in Heying Machinery, established a strategic cooperative

relationship and reached a

long-term strategic cooperative

alliance.

戰(zhàn)略聯(lián)盟

2014

2015年，合盈機(jī)械遷入福州閩侯鐵嶺

工業(yè)區(qū)一期，企業(yè)進(jìn)入規(guī)?；a(chǎn)階

段。同年，合盈機(jī)械自主成功研發(fā)中走

絲產(chǎn)品，企業(yè)邁入新的產(chǎn)品征程。

In 2015, heying machinery moved into the first

phase of Fuzhou Minhou Tieling industrial zone,

enterprises into large-scale production stage. In

the same year, heying machinery independently

successful r & D in the silk products, enterprises

into a new product journey.

步入正軌，開啟新征程

2015

2019年，合盈機(jī)械組建加工中心車間，進(jìn)一步增強(qiáng)了機(jī)

加工生產(chǎn)能力。

In 2019, Heying Machinery set up a processing center

workshop, which further enhanced the machining

production capacity.

加工中心車間

2019

2020年，合盈機(jī)械深入光伏產(chǎn)品制造領(lǐng)域，獲得

了高新技術(shù)型企業(yè)的榮譽(yù)，并在機(jī)械光伏產(chǎn)品

領(lǐng)域開拓出新的高度。

In 2020, Heying Machinery went deep into the

field of photovoltaic products manufacturing,

won the honor of high-tech enterprises, and

opened up a new height in the field of

mechanical photovoltaic products.

載譽(yù)前行

2020

2021年，合盈機(jī)械大力投入技術(shù)改造，單光伏板塊產(chǎn)值突破一億

元，創(chuàng)下歷史新高，為企業(yè)的更高發(fā)展奠定了堅(jiān)實(shí)基礎(chǔ)。

In 2021, Heying Machinery invested heavily in technological

transformation, and the output value of single photovoltaic plate

exceeded 100 million yuan, hitting a record high, which laid a solid

foundation for the higher development of the enterprise.

載譽(yù)前行

2021

2022年，合盈機(jī)械創(chuàng)新推出了\"智造\"動(dòng)能，拓寬企業(yè)新賽道,

成功“智造”多臺(tái)新型“工業(yè)母機(jī)”，實(shí)現(xiàn)80%以上核心部件研

發(fā)自制,秉承工匠精神,締造國(guó)之重器!

In 2022, Heying Machinery Innovation launched the \"intelligent

manufacturing\" driving force, expanded the enterprise's new

race track, successfully \"intelligent manufacturing\" a number

of new \"industrial mother-machine\", realized more than 80% of

the core components of the research and development of

homemade, adhering to the spirit of craftsmanship, to create a

national instrument!

獨(dú)具匠心

2022

06

企業(yè)榮譽(yù)

CORPORATE

HONOR

07

08

創(chuàng)新

精進(jìn)

目標(biāo)

UNITY

FINE

INNOVATION

CO-EARNINGS

OBJECTIVES

團(tuán)結(jié) 機(jī)遇

共盈

OPPORTUNITY

我們?

潛心產(chǎn)品研發(fā)、自主設(shè)計(jì)！

自有全產(chǎn)業(yè)鏈制造能力！

工程師隊(duì)伍技術(shù)一流，實(shí)力雄厚！

以精良的設(shè)備、嚴(yán)謹(jǐn)?shù)恼鲁蹋a(chǎn)高品質(zhì)產(chǎn)品！

We --

Devote to product research and development, independent design!

Own manufacturing capacity of the whole industry chain!

Engineer team of first-class technology, strong strength!

With sophisticated equipment, rigorous regulations, production of

high quality products!

09

先進(jìn)制造

ADVANCED

MANUFACTURING

垂直制造能力

Vertical manufacturing capability

大型威力龍門銑 Large scale Weili gantry milling

精度質(zhì)保，始終如一

10

PRECISION WARRANTY

CONSISTENT

立式加工中心 Verticalmachining center

鈑金 Sheet metal

高精度進(jìn)口導(dǎo)軌磨

高頻電源控制電路制造車間

High precision imported guide grinding

High frequency power supply control circuit manufacturing workshop

03

產(chǎn)品展示/銀河系列

恒星級(jí)Star class

五軸伺服驅(qū)動(dòng)

Five axis servo drive

Z軸智能快速升降定位顯示

Z-axis intelligent fast lifting positioning display

智能可視化操作面板

Intelligent visual operation panel

12

恒星級(jí)Star class

項(xiàng)目

Project

加工行程(X*Y*Z)

Machining stroke(x*y* z)

mm 420*320*250 520*420*300 710*430*300 820*620*300

工作臺(tái)尺寸（長(zhǎng)*寬）

Table size (length * width)

mm 700*500 877*586 950*586 1250*960

切割錐度

Machining stroke(x*y* z) Degree/mm ±12°/80 ±12°/80 ±12°/80 ±12°/80

U/V軸行程

U/v Axis stroke

mm 30*30 30*30 30*30 30*30

最大切割工件重量

Maximum weight of

cutting work piece

Kg 500 500 600 1600

切割表面粗糙度

Cutting Surface roughness

μm Rɑ≤0.5 Rɑ≤0.5 Rɑ≤0.5 Rɑ≤0.5

最大切割效率

Maximum cutting efficiency mm2/min 150-300,（視材料） 150-300,（視材料） 150-300,（視材料） 150-300,（視材料）

多次切割精度

Multiple cutting accuracy

mm ≤±0.003Ф 25 視材料) ≤±0.003Ф 25 視材料) ≤±0.003Ф 25 視材料) ≤±0.003Ф 25 視材料)

重復(fù)定位精度

Repeat positioning accuracy

mm ≤±0.002 ≤±0.002 ≤±0.002 ≤±0.002

整機(jī)重量

Weight of the whole machine Kg 2150 2500 2600 6500

機(jī)臺(tái)功率

Machine power

KVA ≤3 ≤3 ≤3 ≤3

主機(jī)外形尺寸（長(zhǎng)*寬*高）

Size of main engine

(length * Width * Height)

mm 1600*1670*2000 2100*2000*2100 2100*2200*2100 2800*2500*2300

電極絲直徑

Diameter of electrode wire

mm φ0.10-φ0.25 φ0.10-φ0.25 φ0.10-φ0.25 φ0.10-φ0.25

運(yùn)絲速度

Speed of silk handling m/s 變頻調(diào)速 變頻調(diào)速 變頻調(diào)速 變頻調(diào)速

水箱容量

Tank capacity

L 120 150 150 150

單位

Company HY420SY-ST HY520SY-ST HY720SY-ST HY820SY-ST

恒星級(jí)SY伺服一體機(jī)各型號(hào)技術(shù)參數(shù)

Star-class SY servo-integrated machine model technical parameters

型號(hào) 型號(hào) 型號(hào) 型號(hào)

03

產(chǎn)品展示/銀河系列

行星級(jí) Planet class

五軸伺服驅(qū)動(dòng)

Five axis servo drive

Z軸智能快速升降定位顯示

Z-axis intelligent fast lifting positioning display

智能可視化操作面板

Intelligent visual operation panel

自動(dòng)上絲

Automatic winding

14

行星級(jí)Planet class

項(xiàng)目

Project

加工行程(X*Y*Z)

Machining stroke(x*y* z)

mm 420*320*250 520*420*300 620*450*350

工作臺(tái)尺寸（長(zhǎng)*寬）

Table size (length * width)

mm 760*500 860*600 960*630

切割錐度

Machining stroke(x*y* z) Degree/mm ±12°/80 ±12°/80 ±12°/80

U/V軸行程

U/v Axis stroke

mm 30*30 30*30 30*30

最大切割工件重量

Maximum weight of

cutting work piece

Kg 500 500 600

切割表面粗糙度

Cutting Surface roughness

μm Rɑ≤0.5 Rɑ≤0.5 Rɑ≤0.5

最大切割效率

Maximum cutting efficiency mm2/min 150-300,（視材料） 150-300,（視材料） 150-300,（視材料）

多次切割精度

Multiple cutting accuracy

mm ≤±0.003Ф 25 視材料) ≤±0.003Ф 25 視材料) ≤±0.003Ф 25 視材料)

重復(fù)定位精度

Repeat positioning accuracy

mm ≤±0.002 ≤±0.002 ≤±0.002

整機(jī)重量

Weight of the whole machine Kg 1800 2100 2300

機(jī)臺(tái)功率

Machine power

KVA ≤3 ≤3 ≤3

主機(jī)外形尺寸（長(zhǎng)*寬*高）

Size of main engine

(length * Width * Height)

mm 1600*1700*1920cm 2100*2000*2100 2100*2100*2150

電極絲直徑

Diameter of electrode wire

mm φ0.10-φ0.25 φ0.10-φ0.25 φ0.10-φ0.25

運(yùn)絲速度

Speed of silk handling m/s 變頻調(diào)速 變頻調(diào)速 變頻調(diào)速

水箱容量

Tank capacity

L 120 120 120

單位

Company HY420SY-PL HY520SY-PL HY620SY-PL

行星級(jí)SY伺服一體機(jī)各型號(hào)技術(shù)參數(shù)

Technical parameters of each model of planetary-class SY servo integrative machine

型號(hào) 型號(hào) 型號(hào)

03

機(jī)身局部圖

Part of the fuselage

Variable-frequency endless

variable-speed wire-walking system

產(chǎn)品特點(diǎn)

突破傳統(tǒng) 更勝一籌

BREAK THE TRADITION

MORE THAN ONE-UPMANSHIP

貯絲筒采用無極變速技術(shù)，根據(jù)機(jī)床操作上絲和不同厚

度的工件，自主靈活的選擇絲速。

The silo adopts the technology of stepless speed change.

According to the machine tool to operate the silks and the

workpieces of different thickness, the silks speed can be

selected automatically and flexibly.

變頻無極變速走絲系統(tǒng)

03

Product characteristics

集中潤(rùn)滑系統(tǒng)

Centralized lubrication system

恒張力緊絲系統(tǒng)

Constant tension wire system

確保機(jī)床每個(gè)部位都能得到有效的潤(rùn)滑，維持機(jī)械運(yùn)

動(dòng)起到充分的潤(rùn)滑，保持絲桿、導(dǎo)軌精度，延長(zhǎng)機(jī)床使

用壽命。

Ensure that every part of the machine tool can be effectively lubricated, maintain the mechanical movement to

play a full lubrication, maintain the screw, guide rail accuracy, extend machine life.

自主研發(fā)恒張力緊絲系統(tǒng)，采用重錘結(jié)構(gòu)設(shè)計(jì)，可根據(jù)

鉬絲大小調(diào)整張力，有效的消除表面條紋，提高加工

RA值。

Self-developed constant tension wire system, using heavy

hammer structure design, can adjust tension according to

the size of molybdenum wire, effectively eliminate the

surface stripes, improve processing RA value.

環(huán)保型 全防護(hù)機(jī)臺(tái) Environmental Protection, full protection machine

（一）、采用環(huán)保型金屬雙開門式擋水罩，密封性好，無滲漏水現(xiàn)象使用方便

（二）、整體環(huán)保設(shè)計(jì)，鈑金延鉬絲路徑設(shè)計(jì)，有效回收切削液，保護(hù)環(huán)境

(1) adopting environment-friendly metal double-door type water retaining cover with good sealing

and no water leakage.

(2) overall environmental protection design, sheet metal molybdenum wire path design, effective

recovery of cutting fluid, and environmental protection

產(chǎn)品特點(diǎn)

選用日本松下、三菱伺服

電機(jī)，進(jìn)一步提升機(jī)床的

加工精度，先進(jìn)的無阻尼

防護(hù)，無需反向間隙補(bǔ)償。

17

日本THK/臺(tái)灣上銀P級(jí)直線導(dǎo)軌

Japan THK/Taiwan Silver

p-class Linear Guide rail

床身機(jī)構(gòu)

Bed body mechanism

Select Panasonic, Mitsubishi

Servo Motor, further improve the

machining accuracy of machine

tools, advanced non-damping

protection, no reverse gap

compensation.

X、Y軸：雙螺母精密

滾珠絲桿

采用日本THK/臺(tái)灣上銀C級(jí)滾

珠絲桿，精度佳、耐磨損。

X, y axis: Double

Nut Precision Ball

Screw

Using Japan THK/Taiwan

Upper Silver C grade ball

screw, good accuracy, wear

resistance.

裝配精度 高標(biāo)準(zhǔn)的裝配要求，使機(jī)床X/Y

Assembly accuracy 軸的精度保證在3μ以內(nèi)。

High standard assembly

requirements, so that the

machine X/Y axis accuracy is

guaranteed within 3 μs.

03

Product characteristics

Z軸電動(dòng)升降 Z軸升降采用精密直線導(dǎo)軌，上

下偏差控制在0.001MM內(nèi)。

Electric lift of Z axis

Precision linear guide rail is

used for the lift of Z-axis, and

the upper and lower deviation

is controlled within 0.001 mm.

UV錐度結(jié)構(gòu) 精密直線導(dǎo)軌、滾珠絲桿型錐

UV taper structure 度頭。

Precision linear guide rail,

ball screw taper head.

穿絲結(jié)構(gòu) 獨(dú)特結(jié)構(gòu)設(shè)計(jì)，運(yùn)用雙導(dǎo)絲

Threading 嘴，使穿絲更精準(zhǔn)、便捷。

structure Unique structure design, the

use of double guide wire

nozzle, so that thread more

accurate and convenient.

一體式設(shè)計(jì)，承載式床身，周密肋骨支撐

，具有良好的剛性，選用優(yōu)質(zhì)HT300鑄鐵

鑄造（樹脂砂），整機(jī)通過二次回火，時(shí)效

處理。確保消除內(nèi)部應(yīng)力，保證機(jī)床剛性

與精度的持久性。

All-in-one design, load-bearing bed,

close rib support, with good rigidity,

using high-quality HT300 cast iron

(resin sand) , the machine through

secondary tempering, aging treatment.

To ensure the elimination of internal

stress, ensure the machine tool rigidity

and accuracy of the durability.

T型床身

T-bed

宣傳冊(cè)中各項(xiàng)資料僅供參考。

大幅提升工作效率和生產(chǎn)速度

切割表面光潔度高，不易出現(xiàn)毛刺

電路板放電穩(wěn)定，確保設(shè)備運(yùn)行時(shí)的安全性與穩(wěn)定性

03

高頻電源 自主研發(fā)

HIGH FREQUENCY POWER SUPPLY

SELF-DEVELOPED

高頻電源

High frequency power supply

自主研發(fā)的高頻電源，可實(shí)現(xiàn)高速而穩(wěn)定的加工，

大幅提升機(jī)床性能。

Self-developed high-frequency power supply, can

achieve high-speed and stable processing, greatly

improve machine tool performance.

高效

Efficient

可靠

Reliable

穩(wěn)定

Stable

環(huán)保

Environmental

protection

切割零件

Cutting parts

Greatly improve work efficiency and production speed

High cutting Surface finish, less burr

Circuit board discharge stability, to ensure the safety and stability of

equipment operation

產(chǎn)品特點(diǎn)

20

全自主研發(fā)智能型數(shù)據(jù)庫(kù)

INDEPENDENT RESEARCH

AND DEVELOPMENT OF

INTELLIGENT DATABASE

系統(tǒng)功能實(shí)現(xiàn)

System function realization

Console side view

圖紙自動(dòng)轉(zhuǎn)換功能

Drawing automatic

conversion function

操作臺(tái)側(cè)視圖

Product characteristics

不斷完善的數(shù)據(jù)庫(kù)

Continuous improvement of the database

Operation Interface with pictures

操作界面附圖

21

實(shí)例加工:芯子模

工件厚度:35mm

工件材料:Cr12

表面粗糙度:Ra<0.5 μ m

切割次數(shù):3次

實(shí)例加工:配合件

工件厚度:40mm

工件材料:Cr12

表面粗糙度:Ra<0.5 μ m

切割次數(shù): 3次

單邊配合間隙:4um

*記載的全部加工結(jié)果是在本公司指定條件(材料、加工條件、測(cè)量參數(shù)、環(huán)境等 下進(jìn)行的。

High efficiency, highlight,

high precision

樣件實(shí)例

產(chǎn)品特點(diǎn)

高效、高光、高精

22

實(shí)例加工:配合件

工件厚度: 45mm

工件材料: Cr12

表面粗糙度: Ra<0.5 μ m

切割次數(shù): 3次

單邊配合間隙: 4 u m

實(shí)例加工:配合件

工件厚度:40mm

工件材料:Cr12

表面粗糙度:Ra<0.5 μ m

切割次數(shù): 3次

單邊配合間隙: 4 u m

業(yè)界領(lǐng)先技術(shù)水平

割一修一

割一修二

割一修三

Industry-leading technology level

Cut and trim

Cut One and trim two

Cut One and trim three

Sample example

Product characteristics

檢測(cè)技術(shù)

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三坐標(biāo)測(cè)量?jī)x

Three coordinate measuring instrument

英國(guó)RENISHAW激光干涉儀與球桿儀

RENISHAW laser interferometer and club instrument

03

Detection techniques

On the basis of the latest national standards,

RENISHAW laser interferometer, rod meter and coordinate

measuring instrument are used to detect each equipment (parts).

Ensure that the positioning accuracy and dynamic performance of

the machine meet the standard requirements

以中走絲最新國(guó)家標(biāo)準(zhǔn)為基礎(chǔ)，

采用英國(guó)RENISHAW激光干涉儀、桿儀以及三坐標(biāo)測(cè)

量?jī)x對(duì)每一臺(tái)設(shè)備（零部件）進(jìn)行檢測(cè)，

確保機(jī)床定位精度與機(jī)床的動(dòng)態(tài)性能滿足標(biāo)準(zhǔn)要求

合作伙伴

25

合作伙伴

COOPERATIVE

PARTNER

26

展望未來，合盈機(jī)械將以品質(zhì)為基石、以國(guó)際化戰(zhàn)略為手段，憑

借日益完善的自主技術(shù)和海外布局加速開拓全球智能智造設(shè)備

市場(chǎng)。

未來展望

FUTURE

OUTLOOK

Looking forward to the future, Heying Machinery will take quality

as the cornerstone, internationalization strategy as the means,

relying on increasingly perfect independent technology and

overseas layout to accelerate the development of the global intelligent equipment market.

地址：福建省福州市閩侯縣鐵嶺經(jīng)濟(jì)開發(fā)區(qū)一期10號(hào)路

電話：0591-8344403

網(wǎng)址：www.heying-jx.com