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IJ型腐蝕堿泵電子說明書

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IJ型腐蝕堿泵電子說明書

CONTENTCSONTENTS(Brief IntroductionPump structurePump parameterPump performance diagramIllustration of mechanical sealDiagram&size of suction flange&outlet flangeOutline diagram sizeInstallation diagram&sizeAssembly disassemblyInstallation of pumpOperation of pump(start operation and stop)Note for use of mechanical sealFault cause and eliminationChoice ofanti-corrosive performance ofmain partsin pump in contact with mediumComplete equipment list&must for orde KR RSINGLE-STAGE HOR... [收起]
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IJ型腐蝕堿泵電子說明書
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第2頁

CONTENT

C

S

ONTENTS

(

Brief Introduction

Pump structure

Pump parameter

Pump performance diagram

Illustration of mechanical seal

Diagram&size of suction flange&outlet flange

Outline diagram size

Installation diagram&size

Assembly disassembly

Installation of pump

Operation of pump(start operation and stop)

Note for use of mechanical seal

Fault cause and elimination

Choice ofanti-corrosive performance ofmain parts

in pump in contact with medium

Complete equipment list&must for orde

K

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SINGLE-STAGE HORIZONTAL CHEMICAL PUMP SINGLE-STAGE HORIZONTAL CHEMICAL PUMP

第3頁

1.1 IJ

GB/T5662-1985

ISO2858-1975 IH

IH

IJ -20 ~180

1.2 IJ

Q 6.3 400 m3/h

H 5 125 m

n 2900 1450 r/min

0.55 132 kW

50 200 mm

1.6 MPa

-32- -1-

2.1 IJ ISO

IH

2 2

2 3

2 4

2.5

1

1.1IJ series corrosion resistance pump is a single-stage s

ingle-suction cantilever centrifugal pump, whose mark, rated

performance point, installation dimension and the like all

conform to GB/T5662-1985, equivalent to ISO2858-1975. It

belongs to the same type of pump as IH popularized by the

state, whose base installation dimension is identical with IH.

IJ series pump transports -20 -180 medium, applicable

for transportation of such media as sodium carbonate in alkali

making industry, ammoniacal brine mother liquor in producti

on of ammonium alkali and associated alkali, caustic alkali

with normal temperature, chlorine products, chlorate and

hypochlorite in chlor-alkali production, electrolyte of electrolytic

copper-nickel in metallurgy, acid fog liquid in cobalt production,

ore slurry liquid in zinc production, ammonium vanadate in

vanadium production, acid and fluid in gold production,

electroplating in iron and steel industry, waste acid treatment

fluid in acid washing, nitric acid, sulphuric acid, hydrochloric

acid, phosphoric acid, acetic acid and the like in acid making

industry, and also medium in petrochemical industry, synthetic

fiber, papermaking industry, chemical fertilizer industry,

pharmacy, environmental protection, etc.

1.2 Performance scope of IJ series pump:

Flow Q 6.3 400 m3/h;

5 125 Lift head H 5 125 m

Rotation speed n 2900 1450 r/min

Related power 0.55 132 kW

Inlet diameter 50 200 mm

Max working pressure: 1.6 Mpa.

2.1 With technical improvement based on IH pump jointly

designed by the national pump industry as per ISO, IJ pump

consists of body, impeller, seal ring, impeller nut, pump bonnet,

sealing element, shaft, suspension, etc.

2.2 Structural feature of pump

The structural feature of pump is: the pump bonnet goes through

the rabbet to be fixed on the suspension and then clamped in

between through the pump body coupling. The body adopts axial

suction and radial discharge, namely, foot bearing type, which

can be fixed on the base directly and supported on the base with

the suspension bracket.

2.3 Rotation direction of pump: the pump is driven directly by

the motor through the coupler, which rotates clockwise when

seen from the motor end.

2.4 Shaft sealing type of pump:

Mechanical seal: specially designed with an inner filling and

outer injecting single end face, fixed rotary ring, compensated

mechanical seal of stationary ring and a certain pressure of water

in seal chamber to rinse the friction end face and also function

for cooling.

2.5 Pump material: all of its flow-through parts adopt stainless

steel and the user can select proper materials for flow-through

parts of pump (namely, body, bonnet and impeller) in accordance

with corrosion of transporting medium to it. See Table 1.

K

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SINGLE-STAGE HORIZONTAL CHEMICAL PUMP SINGLE-STAGE HORIZONTAL CHEMICAL PUMP

第4頁

1Cr13

101

0Cr18Ni9Ti

321

0Cr20Ni25Cu2

904

Ni65Cu30

Monel

2Cr13

102

1Cr18Ni9Ti

305

00Cr30Ni

0Cr25Ni6Mo3Cu2

0Cr18Ni9

304

0Cr18Ni12Mo2Ti

320(306)

42Mo3Cu2

804

0Cr20Ni24Mo3Si3Cu2

1Cri18Ni9

303

1Cr18Ni12Mo2Ti

307

00Cr17Ni14Mo2

316L

Cr28

Ta2

Ti

0Ni65Mo28Fe5V

Note: if the user wants to select other special materials except the above listed, please note it in the order in advance.

-2-

1 2 3 4 5 6 7 8 9 10 11 12

13 14 15 16 17 18 19 20 21 22

23 24 25 26 27 28 29 30 31 32

33 34 35 36

1

1. Body; 2. Impeller; 3. Bonnet; 4. Gasket; 5. Mechanical seal; 6. Seal end cover; 7. Oil seal; 8. Oil seal cover; 9. Bolt; 10. Suspension;

11. Air vent cover; 12. Rivet; 13. Label; 14. Pump shaft; 15. Round nut; 16. Bolt; 17. Key; 18. Bearing cap; 19. Back bearing cap washer;

20. Bearing; 21. Bolt; 22. Suspension bracket; 23. Orifice check ring; 24. Oil immersion lens; 25. Screw plug; 26. Orifice check ring;

27. Bearing; 28. Front bearing cap washer; 29. Front bearing cap; 30. Bolt; 31. Bolt; 32. Gasket; 33. Key; 34. Screw plug; 35. Gasket;

36. Impeller nut

Figure 1 Pump Structure

Table 1 Normal Materials for Main Parts of Pump

Material

Code

B

Hastelloy B

Material

Material

Material

Code

Code

Code

-31-

K

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SINGLE-STAGE HORIZONTAL CHEMICAL PUMP SINGLE-STAGE HORIZONTAL CHEMICAL PUMP

第5頁

-30-

14.1

1 11 1

1

14.2

1 1

1

14.3

( )

14.4

14.4.1

( )

14.4.2

14.4.3 305 ( 1Cr18Ni9Ti ) ,

14.4.4

14.4.5

14.1 Supply range

One Corrosion centrifugal pump, one motor, one base, one

Shaft coupling ami one normal shaft coupling cover.

14.2 Information

One operation manual, one product qualification and one

quality track card.

14.3 Spare part

The main spare parts include pump body, impeller, seal ring,

muff and seal part, etc. (Various for different order)

14.4 Must for order

14.4.1 Please offer the medium and density, temperature

and concentration and performance (lift and flow), rotation

speed for the reference to determine the model, material and

motor of the pump.

14.4.2 Please clarify the mechanical seal or other type of

seal and additional requirement to the mechanical seal.

14.4.3 Please clarify the choice of the part in contact with

the flow beyond the table 1.

14.4.4 Please clarify when a need for the explosion-proof

motor.

14.4.5 Welcome the client directly here for purchase.

14.4.6 The factory will ensure to replace or repair freely the

broken parts for poor manufacture quality or abnormal operation

within twewe months But the normal abrasion of easy-to-abrasive

part and normal corrosive part is excluded.

14.4.6 ,

, 12

,

-3-

2(Table 2)

Model

n

Rotational

Speed(r/min)

Q

Discharge H

Lift(m)

3

(m /h) (L/S)

Efficiency

(%)

Power(kW)

Shaft power Motor power

Cavitation remain

(NPSH)r(m)

Pump

Weight(kg)

7.5

12.5

15

3.75

6.3

7.5

6.8

11.3

13.6

3.4

5.7

6.8

7.5

12.5

15

3.75

6.3

7.5

6.8

11.3

13.6

3.4

5.7

6.8

7.5

12.5

15

3.75

6.3

7.5

6.8

11.3

13.6

3.4

5.7

6.8

2.08

3.47

4.17

1.04

1.75

2.08

1.89

3.14

3.78

0.94

1.58

1.89

2.08

3.47

4.17

1.04

1.75

2.08

1.89

3.14

3.78

0.94

1.58

1.89

2.08

3.47

4.17

1.04

1.75

2.08

1.89

3.14

3.78

0.94

1.58

1.89

23

20

18

5.75

5

4.5

18.8

16.4

14.7

4.7

4.1

3.7

34.5

32

30

8.6

8

7.5

28.5

26.4

24.8

7.1

6.6

6.2

51.8

50

48

12.9

12.5

12.

42.7

41

39.5

10.6

10.3

9.9

43

51

49

36

45

44

40

50

47

33.3

43

42

33

46

50

29

40

43

30

44

48

25.9

37.1

41

28

39

43

23

33

36

25

38

41

20

31

34

1.09

1.33

1.50

0.16

0.19

0.21

0.87

1.01

1.16

0.13

0.15

0.16

2.13

2.37

2.45

0.3

0.34

0.36

1.76

1.85

1.91

0.25

0.28

0.28

3.78

4.36

4.56

0.57

0.65

0.68

3.16

3.24

3.57

0.49

0.52

0.54

2.2

0.55

1.5

0.55

3

0.55

3

0.55

5.5

1.1

4

0.75

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

IJ50-32-125

IJ50-32-125A

IJ50-32-160

IJ50-32-160A

IJ50-32-200

IJ50-32-200A

47

50

60

2900

1450

2900

1450

2900

1450

2900

1450

2900

1450

2900

1450

K

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SINGLE-STAGE HORIZONTAL CHEMICAL PUMP SINGLE-STAGE HORIZONTAL CHEMICAL PUMP

第6頁

-4-

7.5

12.5

15

3.75

6.3

7.5

7

11.7

14

3.51

5.9

7.02

6.6

11

13.2

15

25

30

7.5

12.5

15

13.6

22.7

27.3

6.8

11.3

13.6

15

25

30

7.5

12.5

15

13.6

22.7

27.3

6.8

11.3

13.6

2.08

3.47

4.17

1.04

1.75

2.08

1.94

3.25

3.89

0.98

1.64

1.95

1.83

3.06

3.67

4.17

6.94

8.33

2.08

3.47

4.17

3.78

6.31

7.58

1.89

3.14

3.78

4.17

6.94

8.33

2.08

3.47

4.17

3.78

6.31

7.58

1.89

3.14

3.78

82

80

78.5

20.5

20

19.6

71.9

70

68.8

18

17.5

17.2

63.6

62

60.9

21.3

20

18.6

5.4

5

4.5

17.6

16.5

15.4

4.5

4.1

3.7

34.2

32

30

8.55

8

7.5

28.4

26.5

24.8

7.09

6.6

6.2

23

33

36.5

17

27

31

20

32

34

15.4

25

27.9

20

30

33

47

62

63

44

55

56

44

61

59.9

41

54

53

44

57

59

39

51

52.5

41

56

56

35.5

49.6

49.9

7.28

8.25

8.79

1.23

1.27

1.29

6.84

6.97

7.71

1.12

1.25

1.18

5.71

6.19

6.64

1.85

2.2

2.41

0.25

0.31

0.33

1.48

1.67

1.91

0.20

0.23

0.26

3.18

3.82

4.15

0.45

0.53

0.58

2.56

2.93

3.29

0.37

0.41

0.46

11

2.2

11

1.5

7.5

3

0.55

2.2

0.55

5.5

0.75

4

0.55

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

96

48

54

2900

1450

2900

1450

2900

2900

1450

2900

1450

2900

1450

2900

1450

IJ50-32-250

IJ50-32-250A

IJ50-32-250B

IJ65-50-125

IJ565-50-125A

IJ65-50-160

IJ65-50-160A

2(Following table 2)

Model

n

Rotational

Speed(r/min)

Q

Discharge H

Lift(m)

3

(m /h) (L/S)

Efficiency

(%)

Power(kW)

Shaft power Motor power

Cavitation remain

(NPSH)r(m)

Pump

Weight(kg)

-29-

% (mm/a) % (mm/a)

+

0~30

10

40

85

98

40

40

50~60

50~60

70

70

80

80

20

70

25

0

25

25

25~50

70~100

70~100

70~90

100

70~80

>80

81

190

<0.3

<0.3

>0.3

<0.3

<0.3

<0.3

<0.3

<0.3

>0.3

<0.3

>0.3

<0.3

>0.3

2.2

14

<0.0005

0.26

0.26

+

190~150

170~180

188

0.401

0

0.005

0.018

0.035

0.065

0.024

0.17

20

45

30

50

70

99

CO210~11

NH335~36

H2O19~21

CO235

NH354~55

H2O10

NH320

H2O20

32~34

30

30

=200

10

13.6 ZG1Cr18Mn13Mo2CuN (402)

ZG1Cr18Ni9Ti (305) ZG1Cr18Ni9Ti

ZG1Cr18Ni9Ti ZG1Cr18Ni9Ti

K

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SINGLE-STAGE HORIZONTAL CHEMICAL PUMP SINGLE-STAGE HORIZONTAL CHEMICAL PUMP

第7頁

-28-

9

% (mm/a) % (mm/a)

1

3

5

5

10

10

20

20

40

40

80

80

20

1~80

1~45

1

80

80

0.5

0.5

1

1

5

5

10

10

20

20

30

10

85

80

20

80

20

80

20

60

20

60

20

60

20

20

20

20

140(0.3MPa)

60

20

20

50

20

60

20

60

20

60

60

20

160~200

(0.8~2MPa)

110~

<1

<3

<0.1

1~3

<0.1

1~3

<0.1

<3

<0.1

>10

<1

3~10

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

1~3

<0.1

<3

<0.1

<3

<0.1

<3

<1

3~10

<3

>10

3~10

<0.1

<0.1

10

50

50

10~30

40~60

60

78

25~50

68

30~50

50

50

+25%CL

28~

20

120

160

120

318

120

300

20

20

100

20

20

20

20~100

200

20

100

100

20

60

20

20

300

500

900

20

20~

20~

<1

<0.1

<3

<0.1

<0.1

<3

<0.1

1~3

<0.1

<0.1

1~3

<0.1

<10

>10

<1

<0.1

<0.1

<0.1

<1

<10

3

<0.1

<0.1

>10

<0.1

<0.1

<0.1

<0.1

<1

<3

<0.1

<0.1

0(190 h)

<0.1

-5-

15

25

30

7.5

12.5

15

13.6

22.7

27.3

6.8

11.3

13.6

15

25

30

7.5

12.5

15

14

23.4

28

7

11.7

14

13.2

22

26.4

15

25

30

7.5

12.5

15

14

23.4

28

7

11.7

14

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

119

2900

1450

2900

1450

2900

1450

2900

1450

2900

2900

1450

2900

1450

IJ65-40-200

IJ65-40-200A

IJ65-40-250

IJ65-40-250A

IJ65-40-250B

IJ65-40-315

IJ65-40-315A

4.17

6.94

8.33

2.08

3.47

4.17

3.78

6.31

7.58

1.89

3.14

3.78

4.17

6.94

8.33

2.08

3.47

4.17

3.89

6.5

7.78

1.94

3.25

3.89

3.67

6.11

7.33

4.17

6.94

8.33

2.08

3.47

4.17

3.89

6.5

7.78

1.94

3.25

3.89

53.2

50

47.6

13.3

12.5

11.9

43.9

41

39.3

11

10.3

9.8

81.2

80

78.4

20.3

20

19.6

74.8

71

68.6

17.8

17.5

17.2

62.8

61.8

53

126.8

125

124

32.4

32

31.7

111.2

109.5

108.8

28.4

28

27.8

41

52

53.5

35

46

47.5

38

50

51

31.8

44

44.8

34

46

50

28

39

43

31

45

47

25

37.9

40

31

44

45

28

39

42.5

22

33

37

25

38

40

22

33

37

5.3

6.55

7.27

0.78

0.93

1.02

4.28

5.07

5.73

0.64

0.72

0.81

9.76

11.84

12.8

1.48

1.75

1.86

9.21

10.1

11.13

1.35

1.47

1.64

7.29

8.42

8.45

18.51

21.8

23.85

3.03

3.3

3.5

16.97

18.36

20.75

2.46

2.71

2.87

11

1.5

7.5

1.1

15

3

15

2.2

11

30

5.5

22

4

62

102

Model

n

Rotational

Speed(r/min)

Q

Discharge H

Lift(m)

3

(m /h) (L/S)

Efficiency

(%)

Power(kW)

Shaft power Motor power

Cavitation remain

(NPSH)r(m)

Pump

Weight(kg)

2(Following table 2)

K

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SINGLE-STAGE HORIZONTAL CHEMICAL PUMP SINGLE-STAGE HORIZONTAL CHEMICAL PUMP

第8頁

-6-

13.2

22

26.4

30

50

60

15

25

30

27.2

45.3

54.4

13.6

22.6

27.2

30

50

60

15

25

30

27.2

45.4

54.4

13.6

22.7

27.2

30

50

60

15

25

30

27.2

45.3

54.4

22

5.5

0.75

4

0.55

11

1.5

7.5

1.1

15

2.2

11

2

2

2.5

3

3

4

2.5

2.5

3

3

3

4

2.5

2.5

3

2

2.3

3.3

2

2.3

3.3

2

2.3

3.3

2

2.3

3.3

2

2.5

3.2

2

2

2.5

2

2.5

3.2

IJ80-65-125

IJ80-65-125A

IJ80-65-160

IJ80-65-160A

IJ80-50-200

119

53

58

66

2900

2900

1450

2900

1450

2900

1450

2900

1450

2900

1450

2900

3.67

6.11

7.33

8.33

13.89

16.67

4.17

6.94

8.33

7.56

12.58

15.11

3.78

6.28

7.56

8.33

13.89

16.67

4.17

6.94

8.33

7.56

12.61

15.11

3.78

6.31

7.56

8.33

13.89

16.67

4.17

6.94

8.33

7.56

12.58

15.11

98

96.5

95.9

23.2

20

17.6

5.8

5

4.4

19.1

16.5

14.5

4.8

4.1

3.6

36

32

28.4

9

8

7.2

29.7

26.4

23.4

7.4

6.6

5.9

55.2

50

45.2

13.5

12.5

11.5

45.4

41

37.2

24

37

39

60

69

67

54

64

62

57

67

64

51

62

59

57

67

65

50

62

62

54

65

62

47.3

60

59

53

63

62

44

57

58

50

61

59

14.69

15.63

17.67

3.16

3.95

4.29

0.44

0.53

0.58

2.48

3.04

3.36

0.35

0.41

0.45

5.16

6.51

7.14

0.74

0.88

0.95

4.08

5.02

5.59

0.58

0.68

0.74

8.51

10.81

11.92

1.25

1.49

1.62

6.73

8.29

9.35

IJ80-50-200A

IJ65-40-315B

2(Following table 2)

Model

n

Rotational

Speed(r/min)

Q

Discharge H

Lift(m)

3

(m /h) (L/S)

Efficiency

(%)

Power(kW)

Shaft power Motor power

Cavitation remain

(NPSH)r(m)

Pump

Weight(kg)

-27-

% (mm/a) % (mm/a)

8

1~5

1~5

5

20

50

50

50

60

60

65

65

65

90

90

90

99

99

0.5

1

3

40

80

98

2

20

20

80

20~80

20~50

80

20~60

20

85

20

70

20

20

20

20

20

20

20

20

20

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

0.1~1

<0.1

<0.1

0.1~1

<0.1

0.1~1

1~3

0.1~1

3~10

<0.1

<0.1

<0.1

<0.1

0.1~1

<0.1

<0.1

<0.1

10

10

10~20

30

40

50

50

60

70

2.5

2.5

2.5

10

10

50

25

50

50

68

5~10

10

0.5

3

5

10

30

20

100

100

90

90

100

90

90

20

60

20

20

120

20

<0.1

1~3

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

1~3

0.1~1

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

1~3

<0.1

<0.1

0.1~1

3~10

K

R R

SINGLE-STAGE HORIZONTAL CHEMICAL PUMP SINGLE-STAGE HORIZONTAL CHEMICAL PUMP

第9頁

-26-

% (mm/a) % (mm/a)

7

30

50~56

93

95

97

99

99.67

2

2

5

5

80

10

50

80

10

28

45

60

80

1~50

5

50

95

1~

20

20

43

37~55

55

55

55

50

100

50

100~105

20

80

60

110

20

20~140

130

445

20~40

140

0.007

0

0.05

0.03

0.76

1.25

<10

0.016

3~6.5

3~4.5

3.3~15

0.46

<0.1

<0.1

<0.1

<0.3

0.01

0.67

0.1~1

1.7

<0.1

<1

<10

<0.1

<0.1

<3

H2SO478

HNO30.5

H2SO478

HNO30.5

H2SO478

HNO31

H2SO478

HNO31

20

50

50

~12

~35

25

10~50

10

25~50

10

20

90

20

90

5~

20

100

100

100

100

900

20

100

40

20~100

100~500

20~

20~

20~

0.003

0.05

0.0018

0.0251

<0.1

<0.1

>10

0.0044

0.008

<0.1

<0.1

<0.1

<0.1

<0.1

>10

<0.1

<0.1

>10

0.48

<1

<10

<0.1

-7-

13.6

22.7

27.2

30

50

60

15

25

30

27.2

45.3

54.4

13.6

22.7

27.2

30

50

60

15

25

30

27.2

45.3

54.4

13.6

22.7

27.2

60

100

120

30

50

60

55

91.8

109

2.2

30

4

22

3

45

7.5

37

5.5

11

1.5

7.5

2

2

2.5

2

2.5

3.2

2

2

2.5

2

2.5

3.2

2

2

2.5

2.5

2.5

3

2.5

2.5

3

2.5

2.5

3

2.5

2.5

3

3

4.2

4.8

3

3.4

3.7

3

4.2

4.8

IJ100-80-125

IJ100-80-125A

58

1450

2900

1450

2900

1450

2900

1450

2900

1450

2900

1450

2900

3.78

6.31

7.56

8.33

13.89

16.67

4.17

6.94

8.33

7.56

12.58

15.11

3.78

6.31

7.56

8.33

13.89

16.67

4.17

6.94

8.33

7.56

12.58

15.11

3.78

6.31

7.56

16.67

27.78

33.33

8.33

13.89

16.67

15.28

25.5

30.28

11.1

10.3

9.5

84

80

75

21

20

18.8

69

65.7

61.6

17.3

16.4

15.4

128

125

123

32.5

32

31.5

105

102.6

101

26.3

25.7

25.2

23.7

20

16.3

5.7

5

4.1

19.4

16.8

13.7

41

56.1

55

43

53

54

40

50

51

42

52

52

40

49

50

38

50

53

37

48

52

37

48

50

36

46

50

65

73

69

58

69

68

62

71

67

1

1.14

1.28

16

20.57

22.71

2.15

2.72

3.01

12.18

15.61

17.57

1.6

2.07

2.28

27.54

34.1

37.94

3.59

4.54

4.94

21

26.4

29.94

2.71

3.46

3.74

5.96

7.47

7.72

0.8

0.99

0.99

4.68

5.92

6.07

IJ80-50-200A

IJ80-50-250

IJ80-50-250A

IJ80-50-315

IJ80-50-315A

66

106

114

Model

n

Rotational

Speed(r/min)

Q

Discharge H

Lift(m)

3

(m /h) (L/S)

Efficiency

(%)

Power(kW)

Shaft power Motor power

Cavitation remain

(NPSH)r(m)

Pump

Weight(kg)

2(Following table 2)

K

R R

SINGLE-STAGE HORIZONTAL CHEMICAL PUMP SINGLE-STAGE HORIZONTAL CHEMICAL PUMP

第10頁

2(Following table 2)

Model

n

Rotational

Speed(r/min)

Q

Discharge H

Lift(m)

3

(m /h) (L/S)

Efficiency

(%)

Power(kW)

Shaft power Motor power

Cavitation remain

(NPSH)r(m)

Pump

Weight(kg)

-8-

27.5

45.9

54.5

60

100

120

30

50

60

54.6

91

109.2

27.3

45.5

54.6

60

100

120

30

50

60

54.6

91

109.2

27.3

45.5

54.6

60

100

120

30

50

60

56.1

93.5

112.2

1.1

15

2.2

15

1.5

22

4

18.5

3

37

5.5

37

3

3.4

3.7

3.8

4.3

5

3

3.4

3.7

3.8

4.3

5

3

3.4

3.7

3.4

3.9

5.2

2.5

2.5

3

3.4

3.9

5.2

2.5

2.5

3

3

3.6

4.5

2.5

2.5

3

3

3.6

4.5

IJ100-80-125A

IJ100-80-160

IJ100-80-160A

IJ100-65-200

IJ100-65-200A

IJ100-65-250

IJ100-65-250A

58

90

99

118

1450

2900

1450

2900

1450

2900

1450

2900

1450

2900

1450

2900

7.64

12.75

15.13

16.67

27.78

33.33

8.33

13.89

16.67

15.17

25.28

30.33

7.58

12.64

15.17

16.67

27.78

33.33

8.33

13.89

16.67

15.17

25.28

30.33

7.58

12.64

15.17

16.67

27.78

33.33

8.33

13.89

16.67

15.58

25.97

31.17

5

4.2

3.4

37

32

28

9.25

8

7

30.6

26.5

23.2

7.66

6.6

5.8

56

50

44

14

12.5

11

46.5

41.5

36.6

11.6

10.3

9.1

88

80

74

22

20

18.5

77

70

64.7

56

67

65

60

73

73

58

69

68

57

71

70.4

55.3

67

65.3

63

72

71

60

68

63

60.1

70

68

57

66

60.1

57

68

67

50

63

64

54

65

64

0.67

0.78

0.78

10.1

11.9

12.54

1.3

1.58

1.68

7.98

9.25

9.85

1.03

1.22

1.32

14.53

18.92

20.26

1.91

2.5

2.85

11.51

14.7

16

1.51

1.93

2.25

25.24

32.06

36.12

3.63

4.33

4.73

21.8

27.44

30.91

-25-

13.1

13.2 / mm/a

13.3 0.1mm/a

0.1 1mm/a, 1mm/a

13.4

13.5 :

ZG1Cr18Ni9(303) ZG1Cr18Ni9Ti(305) ZG0Cr18Ni12Mo2Ti(306) ZG1Cr18Ni12Mo2Ti(307)

ZG00Cr17Ni14Mo2(316L) ZG1Cr18Mn13Mo2CuN(402) ( 6 10)

6

% (mm/a) % (mm/a)

0.5~99

7~37

65

93

93

97

99

99

10

50

80

20

37

55

55

55

<0.1

0.1~1

<1

0.01

0.21

0.76

1.25

<10

<0.1

<1

<3

0.5

1

5

5

5

5

10~50

80

90~95

1~50

5

50

95

190

20~90

20

40

50

100~105

20

20

20

20

140

20~140

0.06~0.14

0.002

0.6

<3

3~4.5

3.3~15

2~5

0.46

0.0006~0.008

<0.1

<1

<10

<0.1

13.1 Generally the corrosion depth (also called corrosion velocity) is used as a primary index to evaluate the corrosion

resistance of metal materials

13.2 The corrosion depth refers to the corrosive metal depth of metal materials in unit time, expressed in "millimeter

annually" (mm/a).

13.3 By different degrees of corrosion, it is usually divided into: corrosion resistance material with a corrosion depth

less than 0.1mm/a; passable corrosion resistance material with a corrosion depth between 0.1-1mm/a; and weak

corrosion resistance material with a corrosion depth larger than 1mm/a.

13.4 Generally the passable corrosion resistance material can be adopted for main parts of pump contacting medium

on the condition of specified medium.

13.5 To facilitate the user to select the proper corrosion resistance of materials of main pump parts in accordance with

conditions of transporting medium during the pump selection, the instructions are provided with the compilation of

corrosion resistance tables (Tables 6-10) of such materials as ZG1Cr18Ni9(303), ZG1Cr18Ni9Ti(305),

ZG0Cr18Ni12Mo2Ti(306), ZG1Cr18Ni12Mo2Ti(307), ZG00Cr17Ni14Mo2(316L) and ZG1Cr18Mn13Mo2CuN(402)

for reference.

K

R R

SINGLE-STAGE HORIZONTAL CHEMICAL PUMP SINGLE-STAGE HORIZONTAL CHEMICAL PUMP

第11頁

-24-

Appearance of vibration and noise

Too high power consumption

Inadequate flow and lift

No liquid out of the pump

Cause

Too severe leakage out of the seal

Shaft seal (including stuffing box) heating

Too heating pump and pump stop

Heating bearing and bearing abrasion

Elimination

Air exists inside the pump and suction pipe

Suction lift too high or inadequate liquid fill

Too thin suction diameter or impurity block

Inadequate depth into the liquid of suction

pipe or air leakage

High or low rotation

Wrong rotation

The general lift doesn't match with the

pump lift

The medium adhesion doesn't match with

pump requirement

Vibration appears when the flow is too small

The axis of pump and motor doesn't align

or the shaft benl

There exists friction between rotation part

and solid part

Severe abrasion or broken of bearing

Too abrasive seal ring

Too abrasive muff, filler or dynamic &

static ring

Unappropriate choice or installation of

filler (or mechanical seal)

Unbalance rotation to cause vibration

Too much oil(or too dirty oil)

There is impurity to block the pipe line or

pump

Unappropriate seal liquid pressure

Too tight or loose of filler gland

Refill pump to exhaust air

Lower pump position to increase inlet

pressure

Increase suction diameter and remove

the block

Increase depth to immerse or repair pipe

line

Adjust to the nominal rotation

Change to right rotation

Lower the resistance or height of outlet

system

Use suitable motor

Increase flow or set by-pass cycle pipe

Adjust

Check pump or improve operation

condition

Replace

Replace

Replace

Rechoice or reinstallation

Elimination

Fill oil according to oil level(or replace

fresh oil)

Check and eliminate

Add the pressure of 0.049-0.147MPa on

the base of the pressure at the front of the

seal cavity

Adjust

-9-

28

45.5

56

52.7

87.8

105.4

60

100

120

30

50

60

56.1

93.5

112.2

28

46.5

56

52.7

88

105.4

120

200

240

60

100

120

109.1

182

218.2

54.7

91

109.4

120

200

240

5.5

30

75

11

55

11

55

45

7.5

37

5.5

75

IJ125-100-200A

IJ125-100-250 156

1450

2900

2900

1450

2900

1450

2900

2900

1450

2900

1450

2900

7.79

12.64

15.56

14.64

24.39

29.28

16.67

27.78

33.33

8.33

13.89

16.67

15.58

25.97

31.17

7.789

12.92

15.56

14.64

24.44

29.28

33.33

55.56

66.67

16.67

27.78

33.33

30.31

50.56

60.61

15.19

25.28

30.39

33.33

55.56

66.67

19.2

17.4

16.2

67.9

61.7

57

132

125

119

33.5

32

30.5

115.5

109

104

29.3

28

26.7

102

97

92

61

50

41

15.25

12.5

10.25

50.5

41.4

34

12.6

10.3

8.5

90

80

73

47

61

60.9

53.3

64

62.9

48

62

64

44

58

60

45

61

61

41

56

57

44

60

60

68

77

70

64

73

66

64.9

75

67.1

61

71

63

62

75

74

3.12

3.53

4.06

18.29

23.1

26.03

44.96

54.94

60.8

6.22

7.52

8.31

39.2

45.53

52.13

5.46

6.33

7.15

33.29

38.77

44.04

29.33

35.39

38.3

3.89

4.66

5.08

23.13

27.38

30.13

3.08

3.6

4.02

47.48

58.13

64.52

2.5

2.5

3

3

3.6

4.5

2.8

3.2

4.2

2

2

2.5

2.8

3.2

4.2

2

2

2.5

2.8

3.2

4.2

4.5

5

5.8

2.5

2.9

3.6

4.5

5

5.8

2.5

2.9

3.6

3.7

4.5

5.5

IJ100-65-250A

IJ100-65-250B

IJ100-65-315

IJ100-65-315A

IJ100-65-315B

IJ125-100-200

118

171

102

Model

n

Rotational

Speed(r/min)

Q

Discharge H

Lift(m)

3

(m /h) (L/S)

Efficiency

(%)

Power(kW)

Shaft power Motor power

Cavitation remain

(NPSH)r(m)

Pump

Weight(kg)

2(Following table 2)

K

R R

SINGLE-STAGE HORIZONTAL CHEMICAL PUMP SINGLE-STAGE HORIZONTAL CHEMICAL PUMP

第12頁

2(Following table 2)

Model

n

Rotational

Speed(r/min)

Q

Discharge H

Lift(m)

3

(m /h) (L/S)

Efficiency

(%)

Power(kW)

Shaft power Motor power

Cavitation remain

(NPSH)r(m)

Pump

Weight(kg)

-10-

60

100

120

112

186.5

224

56

93

112

105.50

175.5

211

120

200

240

60

100

120

112

186.5

224

56

93

112

60

100

120

56

93

112

120

200

240

109.1

182

218.2

11

75

11

55

110

22

90

15

30

30

18.5

15

156

171

171

216

170

1450

2900

1450

2900

2900

1450

2900

1450

1450

1450

1450

1450

IJ125-100-250

IJ125-100-250A

IJ125-100-250B

IJ125-100-315

IJ125-100-315A

IJ125-100-400

IJ125-100-400A

IJ150-125-250

IJ150-125-250A

16.67

27.78

33.33

31.11

51.81

62.22

15.56

25.83

31.11

29.31

48.75

58.61

33.3

55.6

66.7

16.7

27.8

33.3

31.1

51.81

62.22

15.56

25.83

31.11

16.67

27.78

33.33

15.56

25.83

31.11

33.33

55.56

66.67

30.28

50.56

60.61

22.5

20

18.25

78

69.5

63.5

19.5

17.4

15.9

69

61.5

56

132.5

125

120

33.5

32

30.5

115.2

108.7

104.3

28.8

27.2

26.1

52

50

48.5

45

43.2

41.9

24.8

20

15

20.5

16.5

12.4

59

72

71

59

73

71

56

70

68

58

71

69.9

52.6

72

75

53

65

66

52

71

72

52

64

65

48

55

62

43

54

60

66

77

68

62.5

75

65.2

6.23

7.56

8.4

40.35

48.35

54.59

5.31

6.29

7.13

34.2

41.42

46.06

82.37

94.62

104.64

10.33

13.42

15.11

67.63

77.81

88.42

8.45

10.77

12.25

17.71

24.77

25.58

15.97

20.27

21.31

12.29

14.16

14.43

9.75

10.91

11.31

2

2.3

3

3.7

4.5

5.5

2

2.3

3

3.7

4.5

5.5

4

4.5

5

2.5

2.5

3

4

4.5

5

2.5

2.5

3

2.5

2.5

3

2.5

2.5

3

2.5

2.8

3.5

2.5

2.8

3.5

-23-

11.1

11.2

11.3

11.4

11.5

11.6

11.7

11.8

11.1 For newly installed pipe systems and storage tanks, it's

necessary to wash carefully to prevent solid impurities from

entering the mechanical seal end face and invaliding the seal.

11.2 It should be noted to wash often for media vulnerable to

crystallization. After stopping, rinse out the crystal on the

mechanical seal before restarting.

11.3 It should be careful to disassemble the mechanical seal.

Don't hammer with hand or knock with ironware and the like to

avoid damages to the sealing surface of rotary and stationary rings.

11.4 If the seal can't be disassembled due to fouling on it, try to

remove the fouling and rinse it out before disassembly to avoid

damages to the sealing element.

11.5 Before installing the mechanical seal, check whether all sealing

elements are invalid or damaged. If any, repair or replace them.

11.6 Check strictly that there is no slight scratch, bruise or the

like on the relative friction sealing surface of both rotary and

stationary rings. Before assembly, all parts including pump body,

impeller and seal chamber should be rinsed out. In particular,

wipe up the end face of both rotary and stationary rings carefully

with clean soft cloth or cotton yarn and then coat it with clean

grease or machine oil.

11.7 During assembly, it should be noted to remove the deflection.

When fastening screws, its' necessary to tighten them uniformly

to avoid the deflection leading to invalid seal.

11.8 Before starting, open the flushing fluid first to fill the seal

chamber with sealing liquid. To stop, first stop the pump and then

close the sealing flushing fluid.

K

R R

SINGLE-STAGE HORIZONTAL CHEMICAL PUMP SINGLE-STAGE HORIZONTAL CHEMICAL PUMP

第13頁

-22-

10.1

10.1.1

10.1.2

10.1.3

2

10.1.4

10.1.5

10.1.6 ( )

( )

10.1.7

10.1.8 ( ) (

)

(

)

( )

3

10.1.9

10.2

10.2.1

35 75

10.2.2

1500

10.2.3

10.2.4

10.2.5 30%

10.3

10.3.1

10.3.2

10.3.3

10.3.4

10.3.5

10.1 Start

10 1.1 Collect necessary too1.

10.1.2 Clean the pump and spot before start

10.1.3 Check the oil level of the oil store at the Dendant

and the oil level should be 2ram around the center level.

10.1.4 Check the motor rotation before connection of shaft

coupling.When the rotation is same as the pump rotation.it is

to connect the shaft coupling.

10.1.5 With hand turn the shaft coupling, it is normal to

feel soft and even.It is necessary to ensure there is no abnonnal

sound and friction inside the pump. And it is to install the

protective cover of shaft coupling

10.1.6 When the installation position is below the liquid

level, i.e. at the condition of reverse flow, it is must to open the

gate valve to make the liquid fill with pump before pump start.

When the installation position of pump is higher than the liquid

level(vacuum condition), it is must to let off air and let the liquid

fill with pump and pipe line.

10.1.7 Check whether the base screw relax and the gland is

inclined and the supply condition of lubricant and cool water.

10.1.8 Close the inlet and outlet pressure meter(or vacuum)

and water exhaust valve. (If there exits by-pass pipe, it should

be closed.) And start the motor(It had better to start motor after

ensure of right rotation.) and open the inlet & outlet pressure

meter(or vacuum meter). When the pump reaches the normal

rotation speed and the relative pressure appears at the meter,

it is to slowly open the outlet valve to adjust until needed

condition. When the outlet pipe line closes, the continuous time

for pump operation should be no more than three minutes.

10.1.9 It is must to track the motor power and the pump

vibration.

10.1.10 Seal condition: The mechanical seal should be

immune to leakage and heating and the filler seal should keep

the condition of continuous flow.

10.2 Operation

10.2.1 It is must to regularly check the temperature rise of

the motor and pump. The temperature rise of the bearing should

be no more than 35~C. The limit temperature should be no more

than 75 %.

10.2.2 It is must to track the change in oil level of the oil

store at the pendant and control it at the normal level. To keep oil

clear and good lubrication, it is must to change fresh oil according

to practical condition. In general, it is must to replace oil every

1500h operation.

10.2.3 During operation, once irregular sound or other fault

appears, it is must to stop for check until recovery.

10.2.4 It do is prohibited to use the gate valve at the suction

pipe line to adjust flow to avoid cavitation appearance.

10.2.5 The pump shouldn't operate continuously in case of a

flow under 30% design flow. Ifit is must to do so, it is necessary

to install by-pass pipe at the outlet to exhaust the excess flow.

10.3 stop

10.3.1 Slowly close the gate valve at the outlet pipe line(it

is must to close the gate valve of suction pipe line in case of

reverse fltow.) and close the meter switch.

10.3.2 Power cut-off

10.3.3 Close the external priming liquid valve.

10.3.4 lfthe ambient temperature is below the coagulation

point, it is must to exhaust the liquid inside the pump.

10.3.5 In case of long-term stop, it is must to exhaust the

corrosive liquid inside the pump and clean the parts, especially

to clean the pump after assembly of pump and reassemble the

pump. Besides coating corrosion-proofoil and closing the inlet

and outlet, it is must to check regularly.

-11-

120

200

240

109.1

182

218.2

99

165

198

120

200

240

109.1

182

218.2

99

165

198

240

400

460

218.2

363

418

240

400

460

218.2

363

418

197.7

329

378.8

240

400

460

30

22

18.5

55

37

30

37

30

55

45

37

90

276

298

1450

1450

1450

1450

1450

1450

1450

1450

1450

1450

1450

1450

IJ150-125-315

IJ150-125-315A

IJ150-125-315B

IJ150-125-400

IJ150-125-400A

IJ150-125-400B

IJ200-150-250

IJ200-150-250A

IJ200-150-315

IJ200-150-315A

IJ200-150-315B

IJ200-150-400

33.33

55.56

66.67

30.28

50.56

60.61

27.5

45.83

55

33.33

55.56

66.67

30.28

50.56

60.61

27.5

45.83

55

66.67

111.11

127.78

60.61

100.83

116.1

66.67

111.11

127.78

60.61

100.84

116.11

54.92

91.39

105.22

66.67

111.11

127.78

36.3

32

28.5

30

25.5

23.5

24.7

22

19.4

57.5

50

44

47.5

41

36.5

39.1

34

29.9

23

20

18

18.9

16.5

14.8

35.6

32

29.4

29.4

25.5

24.3

24.1

21.6

19.7

55.8

50

47

63

75

72

60

73

69

59

72

69

61

70

63

58

68

60

57

67

58

70

79

80

67

79

78

67

79

77

64

77

74

63

76

73

67

78

75

18.84

23.25

25.89

14.85

17.32

20.23

11.29

13.74

15.17

30.82

38.93

45.68

24.35

29.94

36.17

18.51

22.82

27.81

21.49

27.59

28.2

16.77

20.66

21.61

34.75

44.15

47.86

27.31

32.76

37.4

20.61

25.48

27.86

54.47

69.87

78.55

2.5

2.8

3.8

2.5

2.8

3.8

2.5

2.8

3.8

2

2.5

3

2

2.5

3

2

2.5

3

2.5

2.8

3

2.5

2.8

3

3

3.5

4

3

3.5

4

3

3.5

4

3

3.5

4

Model

n

Rotational

Speed(r/min)

Q

Discharge H

Lift(m)

3

(m /h) (L/S)

Efficiency

(%)

Power(kW)

Shaft power Motor power

Cavitation remain

(NPSH)r(m)

Pump

Weight(kg)

2(Following table 2)

203

245

200

K

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SINGLE-STAGE HORIZONTAL CHEMICAL PUMP SINGLE-STAGE HORIZONTAL CHEMICAL PUMP

第14頁

2(Following table 2)

Model

n

Rotational

Speed(r/min)

Q

Discharge H

Lift(m)

3

(m /h) (L/S)

Efficiency

(%)

Power(kW)

Shaft power Motor power

Cavitation remain

(NPSH)r(m)

Pump

Weight(kg)

-12-

3 Q(m /h)

289

1450

1450

IJ200-150-400A

IJ200-150-400B

218.2

363

418

197.7

329

378.8

60.61

100.83

116.11

54.92

91.39

105.22

46

41

38.8

37.7

33.8

31.8

64

76

72

63

75

71

42.74

53.36

61.38

32.24

40.4

46.23

3

3.5

4

3

3.5

4

75

55

Note:The shaft power listed on above table is the power with water as medium. Electric machine of different power may be adopted

according to the media of different weight and viscosity delivered by users.

2 3 4 5 6 8 10 20 30 40 50 60 80 100 200 300 400 500 600 800 1000 2000

8

6

5

4

3

60

50

40

30

20

10

3 Q(m/h )

66

(132)

47

(93)

33

(66)

(47)

(33)

ns=23*

(ns=23)*

93

(187)

(132)

187 187

50-32-125 65-50-125 80-65-125 100-80-125

50-32-160 65-50-160 80-65-160 100-80-160

50-32-200 65-40-200

80-50-200 100-65-200 125-100-200

50-32-250

65-40-250

50-32-125

80-50-250

65-50-125

100-65-250

80-65-125

125-100-250

100-80-125 150-125-250 200-150-250

65-40-315

50-32-160

80-50-315

65-50-160

100-65-315

80-65-160

125-100-315

100-80-160 150-125-315 200-150-315

50-32-200 65-40-200 80-50-200 100-65-200

125-100-400 150-125-400

125-100-200 200-150-400

50-32-250 65-40-250 80-50-250 100-65-250 125-100-250

60

50

40

30

20

10

4

200

H(m)

100

80

200

2 3 5 6 8 10 20 30 40 50 60 80 100 200 300 400 500 600 800 1000 2000

(ns=23)*

(33)

(47)

66

(132)

47

(93)

(66)

(33)

132

93

(187)

65-40-315 80-50-315

100-65-315 125-100-315

100

80

ns=23*

n=2900r/min

n=2900 1450r/min

n=1450r/min

n=2900r/min ns *

n=1450r/min ns

The value inside the bracket denotes n=2900r/min *

The value without the bracket denotes n=1450r/min

-21-

8.1

8.1.1

8.1.2

8.1.3

8.1.4

8.1.5

8.1.6

8.1.7

8.2

9.1

(85)

9.2

9.3

9.4

9.5

9.6

0.1

0.3

9.7

9.8 ( )

(

)

9.9 IJ 1.6MPa

8.1 The order for pump disassembly

8.1.1 Disassembly the liquid exhaust pipes at the pump body

and pendant to exhaust the liquid inside the pump and lift oil

inside theoil store at the pendant.The outer seal pipe line also

should be disassembled.

8.1.2 Unload bolts of pump body and suspension body to

take out all rotor assemblies of suspension parts, sealing ele

ments and so on from the pump body.

8.1.3 Release the impeller nut to take out impeller and key.

8.1.4 Unload assemblies from the shaft like pump bonnet,

mechanical seal end cover and mechanical seal. Then disassemble

the mechanical seal end cover to take out the mechanical seal

rotary ring and stationary ring.

8.1.5 Unload pump coupler and key.

8.1.6 Disassemble the shaft coupling and key

8.1.7 Disassemble the dust proof plate at the two ends and

the front back covers at the bearing and take down the shaft

and bearing from the pendant.

8.1.8 Disassemble the bearing and shaft.

8.2 Pump assembly

The assembly order can be the reverse order of disassembly

But it is necessary to ensure whether the washers of all seals

are perfect.

9 Installation of pump

9.1 The reasonable installation can play a key role for normal

operation and life It is must to carefully install and emend.See

fig.8 and table 5 to learn the outline and installation size.

9.2 The place to install should be convenient to check and repair.

9.3 Check the pump and motor to ensure they are all at good

condition Ifthey are all at good condition it is allowable to install.

9.4 The base level to install the pump should be checked witl

level gauge. Install the pump at the base after the teNent is sohc

lfthe level condition isn t p erfect, it i s must t o u se i ron c ushion

to make base level . Finally, it is must to use cement to fill the

base and foot screw.

9.5 After the cement is solid it is necessary to check whether

the base and foot screw relax If they are at good condition. it

is to fasten the foot screw and recheck the level

9.6 After the motor, pump and base are installed, it is must to

strictly check the concentricity of the pump shaft and motor.

The difference ofthe outer circularity around the shaft coupling

should be no more than 0.1mm. The max. and mini. gaps ofa

circle at the terminal face ofthe two shaft couplings should be

no more than 0.3mm

9.7 The suction pipe line and outlet pipe line should have their

respective support. It is not allowable that the pump bears the

weight of the pipe line.

9.8 When the installation position of pump is higher than the

liquid level (with the allowable range of pump suction limit),

it is must to fit bottom valve at the end ofpipe line and to set the

pour screw hole or valve to pump pour before start When the

installation position below the liquid level, it is allowable not

to install the bottom valve. Meanwhile, it is necessary to fit

control valve and filter to prevent the impurity from invasion

to hurt the impeller and pump part.

9.9 The series IJ pump is designed according to the 1.6MPa.

So the flange should match with pipe line.

K

R R

SINGLE-STAGE HORIZONTAL CHEMICAL PUMP SINGLE-STAGE HORIZONTAL CHEMICAL PUMP

第15頁

-20-

IJ125-100-400

IJ150-125-250

IJ150-125-315

IJ150-125-400

IJ200-150-250

IJ200-150-315

IJ200-150-400

YB160L-4/15

YB180M-4/18.5

YB180L-4/22

YB200L-4/30

YB225S-4/37

YB225M-4/45

YB250M-4/55

YB160M-4/11

YB160L-4/15

YB180M-4/18.5

YB180L-4/22

YB200L-4/30

YB225S-4/37

YB180M-4/18.5

YB180L-4/22

YB200L-4/30

YB225S-4/37

YB225M-4/45

YB250M-4/55

YB200L-4/30

YB225S-4/37

YB225M-4/45

YB250M-4/55

YB280S-4/75

YB280M-4/90

YB180L-4/22

YB200L-4/30

YB225S-4/37

YB225M-4/45

YB250M-4/55

YB280S-4/75

YB200L-4/30

YB225S-4/37

YB225M-4/45

YB250M-4/55

YB280S-4/75

YB280M-4/90

YB250M-4/55

YB280S-4/75

YB280M-4/90

130

110

130

110

130

130

130

1620

1270

1420

1620

1620

1820

1620

1820

1820

1820

290

225

250

290

290

320

290

320

320

320

1060

840

940

1060

1060

1200

1060

1200

1200

1200

695

730

750

805

845

870

935

655

695

730

750

805

845

730

750

805

845

870

935

805

845

870

935

1010

1060

750

805

845

870

935

1010

805

845

870

935

1010

1060

935

1010

1060

650

670

710

775

820

845

930

605

650

670

710

775

820

670

710

775

820

845

930

775

820

845

930

1000

1050

710

775

820

845

930

1000

775

820

845

930

1000

1050

930

1000

1050

140

140

140

140

160

160

160

670

670

670

670

670

810

810

1505

1540

1560

1615

1655

1680

1745

1465

1505

1540

1560

1615

1655

1540

1560

1615

1655

1680

1745

1615

1655

1680

1745

1820

1870

1620

1675

1715

1740

1805

1880

1815

1855

1880

1945

2020

2070

1945

2020

2070

1460

1480

1520

1585

1630

1655

1740

1415

1460

1480

1520

1585

1630

1480

1520

1585

1630

1655

1740

1585

1630

1655

1740

1810

1860

1580

1645

1690

1715

1800

1870

1785

1830

1855

1940

2010

2060

1940

2010

2060

660

540

610

660

660

730

660

730

730

730

600

490

550

600

600

670

600

670

670

670

265

285

315

345

385

265

285

315

345

285

315

345

345

385

315

345

385

410

285

315

345

385

410

315

345

385

410

385

410

240

290

330

240

290

240

290

330

290

330

240

290

330

290

330

330

280

250

280

315

280

315

315

385

430

475

530

575

385

430

475

530

430

475

530

575

475

530

575

640

430

475

530

575

640

475

530

575

640

575

640

530

565

625

670

770

530

565

625

670

565

625

670

770

625

670

770

830

565

625

670

770

830

625

670

770

830

770

830

40

30

40

40

40

40

40

40

440

370

390

440

475

440

475

475

795

695

745

775

875

815

875

925

280

260

240

215

190

210

210

190

165

260

240

225

190

275

250

250

250

195

260

240

215

190

160

275

250

225

195

225

195

4- 28

4- 24

4- 28

4- 28

4- 28

4- 28

4- 28

4- 28

5(Following table 5)

A L1

Motor model

Power(kW)

Outline and installation size

Product model L2 L3 L4 L5 a f L6 L7 B2 B3 B4 B5 h1 h2 h3 h4 H H1 H2 n-d

-13-

Structural diagram of mechanical seal

5 Illustration of mechanical seal

This mechanical seal is an advanced shaft gland structure, which is characterized by small leakage, low power

consumption, long life and so on. According to the medium for alkali making process, this series pump is specially

designed with a multi-spring balanced mechanical seal with single end face, inner filling and outer injection. The

friction pair of this mechanical seal adopts the hard alloy to suit to the medium containing a small amount of grains

and crystal.

1 Spring

2 Guide baffle

3 O O-ring

4 Stationary ring

5 Rotary ring

6 O O-ring

7 Pin

8 Rotary ring seat

Shaft

Pump bonnet

Oulet of cooling water

Inlet of cooling water

K

R R

SINGLE-STAGE HORIZONTAL CHEMICAL PUMP SINGLE-STAGE HORIZONTAL CHEMICAL PUMP

第16頁

-14-

4(Table 4)

D1

D11

d1

DN1

f1

b1

n1-d01 n2-d02

DN2

D2

D12

d2

f2

b2

(Suction flange) (Exhaust flange)

IJ50-32-125

IJ50-32-160

IJ50-32-200

IJ50-32-250

IJ65-50-125

IJ65-50-160

IJ65-40-200

IJ65-40-250

IJ65-40-315

IJ80-65-125

IJ80-65-160

IJ80-50-200

IJ80-50-250

IJ80-50-315

IJ100-80-125

IJ100-80-160

IJ100-65-200

IJ100-65-250

IJ100-65-315

IJ125-100-200

IJ125-100-250

IJ125-100-315

IJ125-100-400

IJ150-125-250

IJ150-125-315

IJ150-125-400

IJ200-150-250

IJ200-150-315

IJ200-150-400

Product model

Suction flange size Exhaust flange size

DN1 D1 D11 d1 b1 f1 n1-do1 DN2 D2 D12 d2 b2 f2 n2-do2

50

65

80

100

125

150

200

165

185

200

220

250

285

340

125

145

160

180

210

240

295

99

118

132

156

184

211

266

20

20

20

22

22

24

24

3

3

3

3

3

3

3

4-18

4-18

8-18

8-18

8-18

8-22

12-22

32

50

40

65

50

80

65

100

125

150

140

165

150

185

165

200

185

220

250

285

100

125

110

145

125

160

145

180

210

240

76

99

84

118

99

132

118

156

184

211

18

20

18

20

20

20

20

22

22

24

2

3

3

3

3

3

3

3

3

3

4-18

4-18

4-18

4-18

4-18

8-18

4-18

8-18

8-18

8-22

-19-

IJ100-65-250

IJ100-65-315

IJ125-100-200

IJ125-100-250

IJ125-100-315

YB180M-2/22

YB200L1-2/30

YB200L2-2/37

YB225M-2/45

YB250M-2/55

YB280S-2/75

YB132S-4/5.5

YB32M-4/7.5

YB160M-4/11

YB160L-4/15

YB180M-4/18.5

YB200L2-2/37

YB225M-2/45

YB250M-2/55

YB280S-2/75

YB280M-2/90

YB112M-4/4

YB132S-4/5.5

YB132M-4/7.5

YB160M-4/11

YB200L1-2/30

YB200L2-2/37

YB225M-2/45

YB250M-2/55

YB280S-2/75

YB132S-4/5.5

YB132M-4/7.5

YB160M-4/11

YB160L-4/15

YB180M-4/18.5

YB225M-2/45

YB250M-2/55

YB280S-2/75

YB280M-2/90

YB160M-4/11

YB160L-4/15

YB180M-4/18.5

YB180L-4/22

YB200L-4/30

YB225S-4/37

YB280S-2/75

YB280M-2/90

YB315S-2/110

1270

1420

1620

1820

1270

1420

1620

1820

1140

1270

1420

1620

1820

1270

1420

1620

1820

1270

1420

1820

110

110

110

110

110

225

250

290

320

225

250

290

320

210

225

250

290

320

225

250

290

320

225

250

320

840

940

1060

1200

840

940

1060

1200

740

840

940

1060

1200

840

940

1060

1200

840

940

1200

730

805

840

935

1010

510

550

655

695

730

805

840

935

1010

1060

460

510

550

655

805

840

935

1010

510

550

655

695

730

840

935

1010

1060

655

695

730

750

805

845

1010

1060

1240

670

775

815

930

1000

475

515

605

650

670

775

815

930

1000

1050

400

475

515

605

775

815

930

1000

475

515

605

650

670

815

930

1000

1050

605

650

670

710

775

820

1000

1050

1240

125

125

125

140

140

600

690

640

670

670

1495

1570

1605

1700

1775

1305

1345

1450

1490

1525

1600

1635

1730

1805

1860

1225

1275

1315

1420

1570

1605

1700

1775

1320

1360

1465

1505

1540

1650

1745

1820

1870

1465

1505

1540

1560

1615

1655

1820

1870

2060

1435

1540

1580

1695

1765

1270

1310

1400

1445

1465

1570

1610

1725

1795

1845

1165

1240

1280

1370

1540

1580

1695

1765

1285

1325

1415

1460

1480

1625

1740

1810

1860

1415

1460

1480

1520

1585

1630

1810

1860

2060

540

610

660

730

540

610

660

730

490

540

610

660

730

540

610

660

730

540

610

730

790

490

550

600

670

490

550

600

670

440

490

550

600

670

490

550

600

670

490

550

670

730

285

315

345

385

410

210

265

285

315

345

385

410

190

210

265

315

345

385

410

210

265

285

345

385

410

410

265

285

315

345

410

575

240

290

330

240

290

330

225

240

290

330

240

290

330

240

290

330

400

200

225

200

225

250

430

475

530

575

640

315

385

430

475

530

575

640

640

265

315

385

475

530

575

640

315

385

430

530

575

640

640

385

430

475

530

640

865

565

625

670

770

830

470

530

565

625

670

770

830

830

400

470

530

625

670

770

830

470

530

565

670

770

830

830

530

565

625

670

830

1020

30

40

30

40

30

40

30

40

40

320

340

360

345

360

385

300

320

340

360

345

365

385

370

390

410

570

590

610

625

645

665

580

600

620

640

625

645

665

685

705

725

140

140

115

110

80

213

185

185

165

160

135

105

105

188

168

160

140

115

110

80

213

185

185

160

135

105

210

210

190

165

130

95

4- 24

4- 28

4- 28

4- 24

4- 28

4- 24

4- 28

4- 24

4- 28

4- 24

5(Following table 5)

A L1

Motor model

Power(kW)

Outline and installation size

Product model L2 L3 L4 L5 a f L6 L7 B2 B3 B4 B5 h1 h2 h3 h4 H H1 H2 n-d

K

R R

SINGLE-STAGE HORIZONTAL CHEMICAL PUMP SINGLE-STAGE HORIZONTAL CHEMICAL PUMP

第17頁

5(Following table 5)

A L1

Motor model

Power(kW)

Outline and installation size

Product model L2 L3 L4 L5 a f L6 L7 B2 B3 B4 B5 h1 h2 h3 h4 H H1 H2 n-d

-18-

IJ80-50-315

IJ100-80-125

IJ100-80-160

IJ100-65-200

IJ100-65-250

YB160L-4/15

YB200L1-2/30

YB200L2-2/37

YB225M-2/45

YB250M-2/55

YB280S-2/75

YB802-4/0.75

YB90S-4/1.1

YB90L-4/1.5

YB100L1-4/2.2

YB100L2-4/3

YB112M-4/4

YB132S1-2/5.5

YB132S2-2/7.5

YB160M1-2/11

YB160M2-2/15

YB90L-4/1.5

YB100L1-4/2.2

YB100L2-4/3

YB112M-4/4

YB132S2-2/7.5

YB160M1-2/11

YB160M2-2/15

YB160L2-2/18.5

YB180M-2/22

YB200L1-2/30

YB100L1-4/2.2

YB100L2-4/3

YB112M-4/4

YB132S-4/5.5

YB132M-4/7.5

YB160M2-2/15

YB160L-2/18.5

YB180M-2/22

YB200L1-2/30

YB200L2-2/37

YB225M-2/45

YB100L2-4/3

YB112M-4/4

YB132S-4/5.5

YB132M-4/7.5

YB160M-4/11

YB160L-4/15

95

95

95

95

110

1270

1420

1620

1820

920

1020

1140

1020

1140

1270

1420

1140

1270

1420

1140

1270

225

250

290

320

170

190

210

190

210

225

250

210

225

250

210

225

840

940

1060

1200

600

660

740

660

740

840

940

740

840

940

740

840

695

805

840

930

1010

330

360

385

430

460

510

655

385

430

460

510

665

695

730

805

430

460

510

550

655

695

730

805

840

430

460

510

550

655

695

650

755

815

930

1000

290

315

340

380

400

475

605

340

380

400

475

605

650

670

775

380

400

475

515

605

650

670

775

815

380

400

475

575

605

650

125

100

100

100

125

600

485

600

600

600

1420

1530

1565

1660

1735

915

945

970

1015

1045

1095

1240

1085

1130

1160

1210

1355

1395

1430

1505

1175

1200

1250

1290

1395

1435

1470

1545

1580

1195

1225

1275

1315

1420

1460

1375

1500

1540

1655

1725

875

900

925

965

985

1065

1190

1040

1080

1100

1175

1305

1350

1370

1475

1120

1140

1215

1255

1345

1390

1410

1515

1555

1145

1165

1240

1280

1370

1415

540

610

660

730

390

450

490

450

490

540

610

490

540

610

490

540

410

550

600

670

350

400

440

400

440

490

550

440

490

550

440

490

265

315

245

385

410

150

160

180

190

210

265

160

180

190

210

265

285

315

180

190

210

265

265

285

315

345

180

190

210

265

240

290

330

225

240

225

240

290

225

240

290

225

240

225

160

160

180

200

385

475

530

575

640

175

195

245

265

315

385

195

245

265

315

385

430

475

245

265

315

385

430

475

530

245

265

315

385

530

625

670

770

830

340

355

380

400

470

530

355

380

400

470

530

565

625

380

400

475

530

565

625

670

380

400

470

530

345

365

385

245

260

245

260

280

300

280

300

320

300

320

40

30

30

40

30

40

30

625

645

665

425

440

445

460

480

500

505

525

545

550

570

185

165

140

135

105

165

155

145

133

113

100

155

145

133

128

120

100

100

180

168

148

140

120

95

200

188

168

160

4- 28

4- 19

4- 24

4- 24

4- 28

4- 24

4- 28

4- 24

IJ50-32-250

YB801-4/0.55

YB802-2/1.1

YB90S-2/1.5

YB90L-2/2.2

YB100L-2/3.0

YB801-4/0.55

YB802-4/0.75

YB90S-4/1.1

YB90L-2/2.2

YB100L-2/3

YB112M-2/4

YB132S1-2/5.5

YB801-4/0.55

YB802-4/0.75

YB90S-4/1.1

YB90L-4/1.5

YB112M-2/4

YB132S1-2/5.5

YB132S2-2/7.5

YB160M1-2/11

YB90S-4/1.1

YB90L-4/1.5

YB100-L1-4/2.2

YB100L2-4/3

YB132S2-2/7.5

YB160M1-2/11

YB160M2-2/15

YB160L-2/18.5

YB180M-2/22

95

820

920

820

920

1020

820

920

1020

1140

1020

1140

1270

150

170

150

170

190

150

170

190

210

190

210

225

540

600

540

600

660

540

600

660

740

660

740

840

330

360

385

430

330

360

385

430

460

510

330

360

385

460

510

655

360

385

430

510

655

695

730

290

315

340

380

290

315

340

380

400

475

290

315

340

400

475

605

315

340

380

475

605

650

670

100 600

895

925

950

995

895

925

950

995

1025

1075

895

925

950

1025

1075

1220

1060

1085

1130

1210

1355

1395

1430

855

880

925

945

855

880

925

945

965

1040

855

880

925

965

1040

1170

1015

1040

1080

1175

1305

1350

1370

360

390

360

390

450

360

390

450

490

450

490

540

320

350

320

350

400

320

350

400

440

400

440

490

150

160

180

150

160

180

190

210

150

160

190

210

265

160

180

210

265

285

225

240

180

175

195

245

175

195

245

245

315

175

195

265

315

385

195

245

315

385

430

340

355

380

340

355

380

380

470

340

355

400

470

530

355

380

470

530

565

30

260

265

280

300

490

505

525

117

107

97

137

127

117

105

85

165

155

133

113

80

175

165

148

140

120

4- 24

-15-

IJ50-32-125

IJ50-32-160

IJ50-32-200

80

80

80

80

80

80

485

485

485

225

225

240

225

240

112

132

160

25

30

25

30

25

30

197

217

245

337

377

425

440

4- 19

4- 19

4- 24

4- 19

4- 24

5(Table 5)

A L1

Motor model

Power(kW)

Outline and installation size

Product model L2 L3 L4 L5 a f L6 L7 B2 B3 B4 B5 h1 h2 h3 h4 H H1 H2 n-d

K

R R

SINGLE-STAGE HORIZONTAL CHEMICAL PUMP SINGLE-STAGE HORIZONTAL CHEMICAL PUMP

第18頁

A L1

Motor model

Power(kW)

Outline and installation size

Product model L2 L3 L4 L5 a f L6 L7 B2 B3 B4 B5 h1 h2 h3 h4 H H1 H2 n-d

-16- -17-

IJ65-50-125

IJ65-50-160

IJ65-40-200

IJ65-40-250

IJ65-40-315

YB801-4/0.55

YB802-4/.075

YB90L-2/2.2

YB100L-2/3

YB112M-2/4

YB132S1-2/5.5

YB801-4/0.55

YB802-4/0.75

YB90S-4/1.1

YB90L-4/1.5

YB100L-2/3

YB112M-2/4

YB132S1-2/5.5

YB132S2-2/7.5

YB160M1-2/11

YB802-4/0.75

YB90S-4/1.1

YB90L-4/1.5

YB100L1-4/2.2

YB132S1-2/5.5

YB132S2-2/7.5

YB160M1-2/11

YB160M2-2/15

YB90S-4/1.1

YB90L-4/1.5

YB100L1-4/2.2

YB100L2-4/3

YB112M-4/4

YB160M1-2/11

YB160M2-2/15

YB160L-2/18.5

YB180M-2/22

YB200L1-2/30

YB100L2-4/3

YB112M-4/4

YB132S-4/5.5

YB132M-4/7.5

YB160M-4/11

YB160M2-2/15

YB160L-2/18.5

YB180M-2/22

YB200L1-2/30

YB200L2-2/37

YB225M-2/45

80

80

80

95

95

820

920

1020

820

920

1020

1140

920

1020

1140

1020

1270

1420

1140

1270

1420

150

170

190

150

170

190

210

170

190

210

190

225

250

210

225

250

540

600

660

540

600

660

740

600

660

740

660

840

940

740

840

940

330

385

430

460

570

330

360

385

430

460

510

655

330

360

385

430

510

655

360

385

430

460

655

695

730

805

430

460

510

550

655

695

730

805

840

290

340

380

400

475

290

315

340

380

400

475

605

290

315

340

380

475

605

315

340

380

400

605

650

670

775

380

400

475

515

605

650

670

775

815

80

80

100

100

125

485

485

485

600

600

895

950

995

1025

1075

895

925

950

995

1025

1075

1220

915

945

970

1015

1095

1240

1060

1085

1130

1160

1355

1395

1430

1505

1155

1185

1235

1275

1380

1420

1455

1530

1565

855

925

945

965

1040

855

880

925

945

965

1040

1170

875

900

945

965

1060

1190

1015

1040

1080

1100

1305

1350

1370

1475

1105

1125

1200

1240

1330

1375

1395

1500

1540

360

390

450

360

390

450

490

390

450

490

450

540

610

490

540

610

320

350

400

320

350

400

440

350

400

440

400

490

550

440

490

550

150

160

180

190

210

150

160

180

190

210

265

150

160

180

210

265

160

180

190

265

285

315

180

190

210

265

285

315

345

225

240

225

240

225

240

225

240

290

255

240

290

112

132

160

180

200

175

195

245

265

315

175

195

245

265

315

385

175

195

245

315

385

195

245

265

385

430

475

245

265

315

385

430

475

530

340

355

380

400

470

340

355

380

400

470

530

340

355

380

470

530

355

380

400

530

565

625

380

400

470

530

565

625

670

25

30

25

30

30

30

40

30

40

197

217

232

245

260

260

300

320

300

320

340

337

377

392

425

440

490

525

545

550

570

590

117

107

97

85

65

137

127

117

105

85

57

165

155

145

113

100

175

165

153

140

120

120

200

188

168

160

140

140

115

4- 19

4- 24

4- 19

4- 24

4- 19

4- 24

4- 24

4- 28

4- 24

4- 28

IJ80-65-125

IJ80-65-160

IJ80-50-200

IJ80-50-250

IJ80-50-315

YB801-4/0.55

YB802-4/0.75

YB90S-4/1.1

YB90L-4/1.5

YB100L-2/3

YB112M-2/4

YB132S1-2/5.5

YB132S2-2/7.5

YB160M1-2/11

YB802-4/0.75

YB90S-4/1.1

YB90L-4/1.5

YB100L1-4/2.2

YB132S1-2/5.5

YB132S2-2/7.5

YB160M1-2/11

YB160M2-2/15

YB90S-4/1.1

YB90L-4/1.5

YB100L1-4/2.2

YB100L2-4/3

YB112M-4/4

YB132S2-2/7.5

YB160M1-2/11

YB160M2-2/15

YB160L-2/18.5

YB180M-2/22

YB100L1-4/2.2

YB100L2-4/3

YB112M-4/4

YB132S-4/5.5

YB132M-4/7.5

YB160M2-2/15

YB160L-2/18.5

YB180M-2/22

YB200L1-2/30

YB200L2-2/37

YB225M-2/45

YB112M-4/4

YB132S-4/5.5

YB132M-4/7.5

YB160M-4/11

820

920

1020

1140

920

1020

1140

920

1020

1140

1020

1140

1270

1420

1140

1270

80

80

80

95

95

150

170

190

210

170

190

210

170

190

210

190

210

225

250

210

225

540

600

660

740

600

660

740

600

660

740

660

740

840

940

740

840

330

360

385

430

460

510

655

330

360

385

430

510

655

360

385

430

460

510

655

695

730

430

460

510

550

655

695

703

805

840

460

510

550

655

290

315

340

380

400

475

605

290

315

340

380

475

605

315

340

380

400

475

605

650

670

380

400

475

515

605

650

670

775

815

400

475

515

605

100

100

100

125

125

385

385

385

500

500

915

945

970

1015

1045

1095

1240

915

945

970

1015

1095

1240

945

970

1015

1045

1095

1240

1280

1415

1150

1185

1235

1275

1380

1420

1455

1530

1565

1185

1235

1275

1380

875

900

925

965

985

1060

1190

875

900

925

965

1060

1190

900

925

965

985

1060

1190

1235

1315

1105

1125

1200

1240

1330

1375

1395

1480

1540

1125

1200

1240

1330

360

390

450

490

390

450

490

390

450

490

450

490

540

610

490

540

320

350

400

440

350

400

440

350

400

440

400

440

490

550

440

490

150

160

180

190

210

265

150

160

180

210

265

160

180

190

210

210

265

285

180

190

210

260

285

315

345

190

210

265

225

240

225

240

225

240

225

240

290

225

240

132

160

160

180

225

175

195

245

265

315

385

175

195

245

315

385

195

245

265

315

385

430

245

265

315

385

430

475

530

265

315

385

340

355

380

400

470

530

340

355

380

470

530

355

380

400

470

530

565

380

400

470

530

565

625

670

400

470

530

25

30

25

30

30

30

40

30

40

217

232

245

260

245

260

265

280

300

320

325

345

377

392

425

440

445

460

490

505

525

545

605

625

137

127

117

105

85

72

165

155

145

113

100

155

145

133

113

100

80

165

153

148

140

120

120

95

213

193

185

4- 19

4- 24

4- 19

4- 24

4- 19

4- 24

4- 24

4- 28

4- 24

5(Following table 5)

5(Following table 5)

A L1

Motor model

Power(kW)

Outline and installation size

Product model L2 L3 L4 L5 a f L6 L7 B2 B3 B4 B5 h1 h2 h3 h4 H H1 H2 n-d

K

R R

SINGLE-STAGE HORIZONTAL CHEMICAL PUMP SINGLE-STAGE HORIZONTAL CHEMICAL PUMP

第19頁

A L1

Motor model

Power(kW)

Outline and installation size

Product model L2 L3 L4 L5 a f L6 L7 B2 B3 B4 B5 h1 h2 h3 h4 H H1 H2 n-d

-16- -17-

IJ65-50-125

IJ65-50-160

IJ65-40-200

IJ65-40-250

IJ65-40-315

YB801-4/0.55

YB802-4/.075

YB90L-2/2.2

YB100L-2/3

YB112M-2/4

YB132S1-2/5.5

YB801-4/0.55

YB802-4/0.75

YB90S-4/1.1

YB90L-4/1.5

YB100L-2/3

YB112M-2/4

YB132S1-2/5.5

YB132S2-2/7.5

YB160M1-2/11

YB802-4/0.75

YB90S-4/1.1

YB90L-4/1.5

YB100L1-4/2.2

YB132S1-2/5.5

YB132S2-2/7.5

YB160M1-2/11

YB160M2-2/15

YB90S-4/1.1

YB90L-4/1.5

YB100L1-4/2.2

YB100L2-4/3

YB112M-4/4

YB160M1-2/11

YB160M2-2/15

YB160L-2/18.5

YB180M-2/22

YB200L1-2/30

YB100L2-4/3

YB112M-4/4

YB132S-4/5.5

YB132M-4/7.5

YB160M-4/11

YB160M2-2/15

YB160L-2/18.5

YB180M-2/22

YB200L1-2/30

YB200L2-2/37

YB225M-2/45

80

80

80

95

95

820

920

1020

820

920

1020

1140

920

1020

1140

1020

1270

1420

1140

1270

1420

150

170

190

150

170

190

210

170

190

210

190

225

250

210

225

250

540

600

660

540

600

660

740

600

660

740

660

840

940

740

840

940

330

385

430

460

570

330

360

385

430

460

510

655

330

360

385

430

510

655

360

385

430

460

655

695

730

805

430

460

510

550

655

695

730

805

840

290

340

380

400

475

290

315

340

380

400

475

605

290

315

340

380

475

605

315

340

380

400

605

650

670

775

380

400

475

515

605

650

670

775

815

80

80

100

100

125

485

485

485

600

600

895

950

995

1025

1075

895

925

950

995

1025

1075

1220

915

945

970

1015

1095

1240

1060

1085

1130

1160

1355

1395

1430

1505

1155

1185

1235

1275

1380

1420

1455

1530

1565

855

925

945

965

1040

855

880

925

945

965

1040

1170

875

900

945

965

1060

1190

1015

1040

1080

1100

1305

1350

1370

1475

1105

1125

1200

1240

1330

1375

1395

1500

1540

360

390

450

360

390

450

490

390

450

490

450

540

610

490

540

610

320

350

400

320

350

400

440

350

400

440

400

490

550

440

490

550

150

160

180

190

210

150

160

180

190

210

265

150

160

180

210

265

160

180

190

265

285

315

180

190

210

265

285

315

345

225

240

225

240

225

240

225

240

290

255

240

290

112

132

160

180

200

175

195

245

265

315

175

195

245

265

315

385

175

195

245

315

385

195

245

265

385

430

475

245

265

315

385

430

475

530

340

355

380

400

470

340

355

380

400

470

530

340

355

380

470

530

355

380

400

530

565

625

380

400

470

530

565

625

670

25

30

25

30

30

30

40

30

40

197

217

232

245

260

260

300

320

300

320

340

337

377

392

425

440

490

525

545

550

570

590

117

107

97

85

65

137

127

117

105

85

57

165

155

145

113

100

175

165

153

140

120

120

200

188

168

160

140

140

115

4- 19

4- 24

4- 19

4- 24

4- 19

4- 24

4- 24

4- 28

4- 24

4- 28

IJ80-65-125

IJ80-65-160

IJ80-50-200

IJ80-50-250

IJ80-50-315

YB801-4/0.55

YB802-4/0.75

YB90S-4/1.1

YB90L-4/1.5

YB100L-2/3

YB112M-2/4

YB132S1-2/5.5

YB132S2-2/7.5

YB160M1-2/11

YB802-4/0.75

YB90S-4/1.1

YB90L-4/1.5

YB100L1-4/2.2

YB132S1-2/5.5

YB132S2-2/7.5

YB160M1-2/11

YB160M2-2/15

YB90S-4/1.1

YB90L-4/1.5

YB100L1-4/2.2

YB100L2-4/3

YB112M-4/4

YB132S2-2/7.5

YB160M1-2/11

YB160M2-2/15

YB160L-2/18.5

YB180M-2/22

YB100L1-4/2.2

YB100L2-4/3

YB112M-4/4

YB132S-4/5.5

YB132M-4/7.5

YB160M2-2/15

YB160L-2/18.5

YB180M-2/22

YB200L1-2/30

YB200L2-2/37

YB225M-2/45

YB112M-4/4

YB132S-4/5.5

YB132M-4/7.5

YB160M-4/11

820

920

1020

1140

920

1020

1140

920

1020

1140

1020

1140

1270

1420

1140

1270

80

80

80

95

95

150

170

190

210

170

190

210

170

190

210

190

210

225

250

210

225

540

600

660

740

600

660

740

600

660

740

660

740

840

940

740

840

330

360

385

430

460

510

655

330

360

385

430

510

655

360

385

430

460

510

655

695

730

430

460

510

550

655

695

703

805

840

460

510

550

655

290

315

340

380

400

475

605

290

315

340

380

475

605

315

340

380

400

475

605

650

670

380

400

475

515

605

650

670

775

815

400

475

515

605

100

100

100

125

125

385

385

385

500

500

915

945

970

1015

1045

1095

1240

915

945

970

1015

1095

1240

945

970

1015

1045

1095

1240

1280

1415

1150

1185

1235

1275

1380

1420

1455

1530

1565

1185

1235

1275

1380

875

900

925

965

985

1060

1190

875

900

925

965

1060

1190

900

925

965

985

1060

1190

1235

1315

1105

1125

1200

1240

1330

1375

1395

1480

1540

1125

1200

1240

1330

360

390

450

490

390

450

490

390

450

490

450

490

540

610

490

540

320

350

400

440

350

400

440

350

400

440

400

440

490

550

440

490

150

160

180

190

210

265

150

160

180

210

265

160

180

190

210

210

265

285

180

190

210

260

285

315

345

190

210

265

225

240

225

240

225

240

225

240

290

225

240

132

160

160

180

225

175

195

245

265

315

385

175

195

245

315

385

195

245

265

315

385

430

245

265

315

385

430

475

530

265

315

385

340

355

380

400

470

530

340

355

380

470

530

355

380

400

470

530

565

380

400

470

530

565

625

670

400

470

530

25

30

25

30

30

30

40

30

40

217

232

245

260

245

260

265

280

300

320

325

345

377

392

425

440

445

460

490

505

525

545

605

625

137

127

117

105

85

72

165

155

145

113

100

155

145

133

113

100

80

165

153

148

140

120

120

95

213

193

185

4- 19

4- 24

4- 19

4- 24

4- 19

4- 24

4- 24

4- 28

4- 24

5(Following table 5)

5(Following table 5)

A L1

Motor model

Power(kW)

Outline and installation size

Product model L2 L3 L4 L5 a f L6 L7 B2 B3 B4 B5 h1 h2 h3 h4 H H1 H2 n-d

K

R R

SINGLE-STAGE HORIZONTAL CHEMICAL PUMP SINGLE-STAGE HORIZONTAL CHEMICAL PUMP

第20頁

5(Following table 5)

A L1

Motor model

Power(kW)

Outline and installation size

Product model L2 L3 L4 L5 a f L6 L7 B2 B3 B4 B5 h1 h2 h3 h4 H H1 H2 n-d

-18-

IJ80-50-315

IJ100-80-125

IJ100-80-160

IJ100-65-200

IJ100-65-250

YB160L-4/15

YB200L1-2/30

YB200L2-2/37

YB225M-2/45

YB250M-2/55

YB280S-2/75

YB802-4/0.75

YB90S-4/1.1

YB90L-4/1.5

YB100L1-4/2.2

YB100L2-4/3

YB112M-4/4

YB132S1-2/5.5

YB132S2-2/7.5

YB160M1-2/11

YB160M2-2/15

YB90L-4/1.5

YB100L1-4/2.2

YB100L2-4/3

YB112M-4/4

YB132S2-2/7.5

YB160M1-2/11

YB160M2-2/15

YB160L2-2/18.5

YB180M-2/22

YB200L1-2/30

YB100L1-4/2.2

YB100L2-4/3

YB112M-4/4

YB132S-4/5.5

YB132M-4/7.5

YB160M2-2/15

YB160L-2/18.5

YB180M-2/22

YB200L1-2/30

YB200L2-2/37

YB225M-2/45

YB100L2-4/3

YB112M-4/4

YB132S-4/5.5

YB132M-4/7.5

YB160M-4/11

YB160L-4/15

95

95

95

95

110

1270

1420

1620

1820

920

1020

1140

1020

1140

1270

1420

1140

1270

1420

1140

1270

225

250

290

320

170

190

210

190

210

225

250

210

225

250

210

225

840

940

1060

1200

600

660

740

660

740

840

940

740

840

940

740

840

695

805

840

930

1010

330

360

385

430

460

510

655

385

430

460

510

665

695

730

805

430

460

510

550

655

695

730

805

840

430

460

510

550

655

695

650

755

815

930

1000

290

315

340

380

400

475

605

340

380

400

475

605

650

670

775

380

400

475

515

605

650

670

775

815

380

400

475

575

605

650

125

100

100

100

125

600

485

600

600

600

1420

1530

1565

1660

1735

915

945

970

1015

1045

1095

1240

1085

1130

1160

1210

1355

1395

1430

1505

1175

1200

1250

1290

1395

1435

1470

1545

1580

1195

1225

1275

1315

1420

1460

1375

1500

1540

1655

1725

875

900

925

965

985

1065

1190

1040

1080

1100

1175

1305

1350

1370

1475

1120

1140

1215

1255

1345

1390

1410

1515

1555

1145

1165

1240

1280

1370

1415

540

610

660

730

390

450

490

450

490

540

610

490

540

610

490

540

410

550

600

670

350

400

440

400

440

490

550

440

490

550

440

490

265

315

245

385

410

150

160

180

190

210

265

160

180

190

210

265

285

315

180

190

210

265

265

285

315

345

180

190

210

265

240

290

330

225

240

225

240

290

225

240

290

225

240

225

160

160

180

200

385

475

530

575

640

175

195

245

265

315

385

195

245

265

315

385

430

475

245

265

315

385

430

475

530

245

265

315

385

530

625

670

770

830

340

355

380

400

470

530

355

380

400

470

530

565

625

380

400

475

530

565

625

670

380

400

470

530

345

365

385

245

260

245

260

280

300

280

300

320

300

320

40

30

30

40

30

40

30

625

645

665

425

440

445

460

480

500

505

525

545

550

570

185

165

140

135

105

165

155

145

133

113

100

155

145

133

128

120

100

100

180

168

148

140

120

95

200

188

168

160

4- 28

4- 19

4- 24

4- 24

4- 28

4- 24

4- 28

4- 24

IJ50-32-250

YB801-4/0.55

YB802-2/1.1

YB90S-2/1.5

YB90L-2/2.2

YB100L-2/3.0

YB801-4/0.55

YB802-4/0.75

YB90S-4/1.1

YB90L-2/2.2

YB100L-2/3

YB112M-2/4

YB132S1-2/5.5

YB801-4/0.55

YB802-4/0.75

YB90S-4/1.1

YB90L-4/1.5

YB112M-2/4

YB132S1-2/5.5

YB132S2-2/7.5

YB160M1-2/11

YB90S-4/1.1

YB90L-4/1.5

YB100-L1-4/2.2

YB100L2-4/3

YB132S2-2/7.5

YB160M1-2/11

YB160M2-2/15

YB160L-2/18.5

YB180M-2/22

95

820

920

820

920

1020

820

920

1020

1140

1020

1140

1270

150

170

150

170

190

150

170

190

210

190

210

225

540

600

540

600

660

540

600

660

740

660

740

840

330

360

385

430

330

360

385

430

460

510

330

360

385

460

510

655

360

385

430

510

655

695

730

290

315

340

380

290

315

340

380

400

475

290

315

340

400

475

605

315

340

380

475

605

650

670

100 600

895

925

950

995

895

925

950

995

1025

1075

895

925

950

1025

1075

1220

1060

1085

1130

1210

1355

1395

1430

855

880

925

945

855

880

925

945

965

1040

855

880

925

965

1040

1170

1015

1040

1080

1175

1305

1350

1370

360

390

360

390

450

360

390

450

490

450

490

540

320

350

320

350

400

320

350

400

440

400

440

490

150

160

180

150

160

180

190

210

150

160

190

210

265

160

180

210

265

285

225

240

180

175

195

245

175

195

245

245

315

175

195

265

315

385

195

245

315

385

430

340

355

380

340

355

380

380

470

340

355

400

470

530

355

380

470

530

565

30

260

265

280

300

490

505

525

117

107

97

137

127

117

105

85

165

155

133

113

80

175

165

148

140

120

4- 24

-15-

IJ50-32-125

IJ50-32-160

IJ50-32-200

80

80

80

80

80

80

485

485

485

225

225

240

225

240

112

132

160

25

30

25

30

25

30

197

217

245

337

377

425

440

4- 19

4- 19

4- 24

4- 19

4- 24

5(Table 5)

A L1

Motor model

Power(kW)

Outline and installation size

Product model L2 L3 L4 L5 a f L6 L7 B2 B3 B4 B5 h1 h2 h3 h4 H H1 H2 n-d

K

R R

SINGLE-STAGE HORIZONTAL CHEMICAL PUMP SINGLE-STAGE HORIZONTAL CHEMICAL PUMP

第21頁

-14-

4(Table 4)

D1

D11

d1

DN1

f1

b1

n1-d01 n2-d02

DN2

D2

D12

d2

f2

b2

(Suction flange) (Exhaust flange)

IJ50-32-125

IJ50-32-160

IJ50-32-200

IJ50-32-250

IJ65-50-125

IJ65-50-160

IJ65-40-200

IJ65-40-250

IJ65-40-315

IJ80-65-125

IJ80-65-160

IJ80-50-200

IJ80-50-250

IJ80-50-315

IJ100-80-125

IJ100-80-160

IJ100-65-200

IJ100-65-250

IJ100-65-315

IJ125-100-200

IJ125-100-250

IJ125-100-315

IJ125-100-400

IJ150-125-250

IJ150-125-315

IJ150-125-400

IJ200-150-250

IJ200-150-315

IJ200-150-400

Product model

Suction flange size Exhaust flange size

DN1 D1 D11 d1 b1 f1 n1-do1 DN2 D2 D12 d2 b2 f2 n2-do2

50

65

80

100

125

150

200

165

185

200

220

250

285

340

125

145

160

180

210

240

295

99

118

132

156

184

211

266

20

20

20

22

22

24

24

3

3

3

3

3

3

3

4-18

4-18

8-18

8-18

8-18

8-22

12-22

32

50

40

65

50

80

65

100

125

150

140

165

150

185

165

200

185

220

250

285

100

125

110

145

125

160

145

180

210

240

76

99

84

118

99

132

118

156

184

211

18

20

18

20

20

20

20

22

22

24

2

3

3

3

3

3

3

3

3

3

4-18

4-18

4-18

4-18

4-18

8-18

4-18

8-18

8-18

8-22

-19-

IJ100-65-250

IJ100-65-315

IJ125-100-200

IJ125-100-250

IJ125-100-315

YB180M-2/22

YB200L1-2/30

YB200L2-2/37

YB225M-2/45

YB250M-2/55

YB280S-2/75

YB132S-4/5.5

YB32M-4/7.5

YB160M-4/11

YB160L-4/15

YB180M-4/18.5

YB200L2-2/37

YB225M-2/45

YB250M-2/55

YB280S-2/75

YB280M-2/90

YB112M-4/4

YB132S-4/5.5

YB132M-4/7.5

YB160M-4/11

YB200L1-2/30

YB200L2-2/37

YB225M-2/45

YB250M-2/55

YB280S-2/75

YB132S-4/5.5

YB132M-4/7.5

YB160M-4/11

YB160L-4/15

YB180M-4/18.5

YB225M-2/45

YB250M-2/55

YB280S-2/75

YB280M-2/90

YB160M-4/11

YB160L-4/15

YB180M-4/18.5

YB180L-4/22

YB200L-4/30

YB225S-4/37

YB280S-2/75

YB280M-2/90

YB315S-2/110

1270

1420

1620

1820

1270

1420

1620

1820

1140

1270

1420

1620

1820

1270

1420

1620

1820

1270

1420

1820

110

110

110

110

110

225

250

290

320

225

250

290

320

210

225

250

290

320

225

250

290

320

225

250

320

840

940

1060

1200

840

940

1060

1200

740

840

940

1060

1200

840

940

1060

1200

840

940

1200

730

805

840

935

1010

510

550

655

695

730

805

840

935

1010

1060

460

510

550

655

805

840

935

1010

510

550

655

695

730

840

935

1010

1060

655

695

730

750

805

845

1010

1060

1240

670

775

815

930

1000

475

515

605

650

670

775

815

930

1000

1050

400

475

515

605

775

815

930

1000

475

515

605

650

670

815

930

1000

1050

605

650

670

710

775

820

1000

1050

1240

125

125

125

140

140

600

690

640

670

670

1495

1570

1605

1700

1775

1305

1345

1450

1490

1525

1600

1635

1730

1805

1860

1225

1275

1315

1420

1570

1605

1700

1775

1320

1360

1465

1505

1540

1650

1745

1820

1870

1465

1505

1540

1560

1615

1655

1820

1870

2060

1435

1540

1580

1695

1765

1270

1310

1400

1445

1465

1570

1610

1725

1795

1845

1165

1240

1280

1370

1540

1580

1695

1765

1285

1325

1415

1460

1480

1625

1740

1810

1860

1415

1460

1480

1520

1585

1630

1810

1860

2060

540

610

660

730

540

610

660

730

490

540

610

660

730

540

610

660

730

540

610

730

790

490

550

600

670

490

550

600

670

440

490

550

600

670

490

550

600

670

490

550

670

730

285

315

345

385

410

210

265

285

315

345

385

410

190

210

265

315

345

385

410

210

265

285

345

385

410

410

265

285

315

345

410

575

240

290

330

240

290

330

225

240

290

330

240

290

330

240

290

330

400

200

225

200

225

250

430

475

530

575

640

315

385

430

475

530

575

640

640

265

315

385

475

530

575

640

315

385

430

530

575

640

640

385

430

475

530

640

865

565

625

670

770

830

470

530

565

625

670

770

830

830

400

470

530

625

670

770

830

470

530

565

670

770

830

830

530

565

625

670

830

1020

30

40

30

40

30

40

30

40

40

320

340

360

345

360

385

300

320

340

360

345

365

385

370

390

410

570

590

610

625

645

665

580

600

620

640

625

645

665

685

705

725

140

140

115

110

80

213

185

185

165

160

135

105

105

188

168

160

140

115

110

80

213

185

185

160

135

105

210

210

190

165

130

95

4- 24

4- 28

4- 28

4- 24

4- 28

4- 24

4- 28

4- 24

4- 28

4- 24

5(Following table 5)

A L1

Motor model

Power(kW)

Outline and installation size

Product model L2 L3 L4 L5 a f L6 L7 B2 B3 B4 B5 h1 h2 h3 h4 H H1 H2 n-d

K

R R

SINGLE-STAGE HORIZONTAL CHEMICAL PUMP SINGLE-STAGE HORIZONTAL CHEMICAL PUMP

第22頁

-20-

IJ125-100-400

IJ150-125-250

IJ150-125-315

IJ150-125-400

IJ200-150-250

IJ200-150-315

IJ200-150-400

YB160L-4/15

YB180M-4/18.5

YB180L-4/22

YB200L-4/30

YB225S-4/37

YB225M-4/45

YB250M-4/55

YB160M-4/11

YB160L-4/15

YB180M-4/18.5

YB180L-4/22

YB200L-4/30

YB225S-4/37

YB180M-4/18.5

YB180L-4/22

YB200L-4/30

YB225S-4/37

YB225M-4/45

YB250M-4/55

YB200L-4/30

YB225S-4/37

YB225M-4/45

YB250M-4/55

YB280S-4/75

YB280M-4/90

YB180L-4/22

YB200L-4/30

YB225S-4/37

YB225M-4/45

YB250M-4/55

YB280S-4/75

YB200L-4/30

YB225S-4/37

YB225M-4/45

YB250M-4/55

YB280S-4/75

YB280M-4/90

YB250M-4/55

YB280S-4/75

YB280M-4/90

130

110

130

110

130

130

130

1620

1270

1420

1620

1620

1820

1620

1820

1820

1820

290

225

250

290

290

320

290

320

320

320

1060

840

940

1060

1060

1200

1060

1200

1200

1200

695

730

750

805

845

870

935

655

695

730

750

805

845

730

750

805

845

870

935

805

845

870

935

1010

1060

750

805

845

870

935

1010

805

845

870

935

1010

1060

935

1010

1060

650

670

710

775

820

845

930

605

650

670

710

775

820

670

710

775

820

845

930

775

820

845

930

1000

1050

710

775

820

845

930

1000

775

820

845

930

1000

1050

930

1000

1050

140

140

140

140

160

160

160

670

670

670

670

670

810

810

1505

1540

1560

1615

1655

1680

1745

1465

1505

1540

1560

1615

1655

1540

1560

1615

1655

1680

1745

1615

1655

1680

1745

1820

1870

1620

1675

1715

1740

1805

1880

1815

1855

1880

1945

2020

2070

1945

2020

2070

1460

1480

1520

1585

1630

1655

1740

1415

1460

1480

1520

1585

1630

1480

1520

1585

1630

1655

1740

1585

1630

1655

1740

1810

1860

1580

1645

1690

1715

1800

1870

1785

1830

1855

1940

2010

2060

1940

2010

2060

660

540

610

660

660

730

660

730

730

730

600

490

550

600

600

670

600

670

670

670

265

285

315

345

385

265

285

315

345

285

315

345

345

385

315

345

385

410

285

315

345

385

410

315

345

385

410

385

410

240

290

330

240

290

240

290

330

290

330

240

290

330

290

330

330

280

250

280

315

280

315

315

385

430

475

530

575

385

430

475

530

430

475

530

575

475

530

575

640

430

475

530

575

640

475

530

575

640

575

640

530

565

625

670

770

530

565

625

670

565

625

670

770

625

670

770

830

565

625

670

770

830

625

670

770

830

770

830

40

30

40

40

40

40

40

40

440

370

390

440

475

440

475

475

795

695

745

775

875

815

875

925

280

260

240

215

190

210

210

190

165

260

240

225

190

275

250

250

250

195

260

240

215

190

160

275

250

225

195

225

195

4- 28

4- 24

4- 28

4- 28

4- 28

4- 28

4- 28

4- 28

5(Following table 5)

A L1

Motor model

Power(kW)

Outline and installation size

Product model L2 L3 L4 L5 a f L6 L7 B2 B3 B4 B5 h1 h2 h3 h4 H H1 H2 n-d

-13-

Structural diagram of mechanical seal

5 Illustration of mechanical seal

This mechanical seal is an advanced shaft gland structure, which is characterized by small leakage, low power

consumption, long life and so on. According to the medium for alkali making process, this series pump is specially

designed with a multi-spring balanced mechanical seal with single end face, inner filling and outer injection. The

friction pair of this mechanical seal adopts the hard alloy to suit to the medium containing a small amount of grains

and crystal.

1 Spring

2 Guide baffle

3 O O-ring

4 Stationary ring

5 Rotary ring

6 O O-ring

7 Pin

8 Rotary ring seat

Shaft

Pump bonnet

Oulet of cooling water

Inlet of cooling water

K

R R

SINGLE-STAGE HORIZONTAL CHEMICAL PUMP SINGLE-STAGE HORIZONTAL CHEMICAL PUMP

第23頁

2(Following table 2)

Model

n

Rotational

Speed(r/min)

Q

Discharge H

Lift(m)

3

(m /h) (L/S)

Efficiency

(%)

Power(kW)

Shaft power Motor power

Cavitation remain

(NPSH)r(m)

Pump

Weight(kg)

-12-

3 Q(m /h)

289

1450

1450

IJ200-150-400A

IJ200-150-400B

218.2

363

418

197.7

329

378.8

60.61

100.83

116.11

54.92

91.39

105.22

46

41

38.8

37.7

33.8

31.8

64

76

72

63

75

71

42.74

53.36

61.38

32.24

40.4

46.23

3

3.5

4

3

3.5

4

75

55

Note:The shaft power listed on above table is the power with water as medium. Electric machine of different power may be adopted

according to the media of different weight and viscosity delivered by users.

2 3 4 5 6 8 10 20 30 40 50 60 80 100 200 300 400 500 600 800 1000 2000

8

6

5

4

3

60

50

40

30

20

10

3 Q(m/h )

66

(132)

47

(93)

33

(66)

(47)

(33)

ns=23*

(ns=23)*

93

(187)

(132)

187 187

50-32-125 65-50-125 80-65-125 100-80-125

50-32-160 65-50-160 80-65-160 100-80-160

50-32-200 65-40-200 80-50-200 100-65-200 125-100-200

50-32-250

65-40-250

50-32-125

80-50-250

65-50-125

100-65-250

80-65-125

125-100-250

100-80-125 150-125-250 200-150-250

65-40-315

50-32-160

80-50-315

65-50-160

100-65-315

80-65-160

125-100-315

100-80-160 150-125-315 200-150-315

50-32-200 65-40-200 80-50-200 100-65-200

125-100-400 150-125-400

125-100-200 200-150-400

50-32-250 65-40-250 80-50-250 100-65-250 125-100-250

60

50

40

30

20

10

4

200

H(m)

100

80

200

2 3 5 6 8 10 20 30 40 50 60 80 100 200 300 400 500 600 800 1000 2000

(ns=23)*

(33)

(47)

66

(132)

47

(93)

(6

(33

6)

)

132

93

(187)

65-40-315 80-50-315 100-65-315 125-100-315

100

80

ns=23*

n=2900r/min

n=2900 1450r/min

n=1450r/min

n=2900r/min ns *

n=1450r/min ns

The value inside the bracket denotes n=2900r/min *

The value without the bracket denotes n=1450r/min

-21-

8.1

8.1.1

8.1.2

8.1.3

8.1.4

8.1.5

8.1.6

8.1.7

8.2

9.1

( 8 5)

9.2

9.3

9.4

9.5

9.6

0.1

0.3

9.7

9.8 ( )

(

)

9.9 IJ 1.6MPa

8.1 The order for pump disassembly

8.1.1 Disassembly the liquid exhaust pipes at the pump body

and pendant to exhaust the liquid inside the pump and lift oil

inside theoil store at the pendant.The outer seal pipe line also

should be disassembled.

8.1.2 Unload bolts of pump body and suspension body to

take out all rotor assemblies of suspension parts, sealing ele

ments and so on from the pump body.

8.1.3 Release the impeller nut to take out impeller and key.

8.1.4 Unload assemblies from the shaft like pump bonnet,

mechanical seal end cover and mechanical seal. Then disassemble

the mechanical seal end cover to take out the mechanical seal

rotary ring and stationary ring.

8.1.5 Unload pump coupler and key.

8.1.6 Disassemble the shaft coupling and key

8.1.7 Disassemble the dust proof plate at the two ends and

the front back covers at the bearing and take down the shaft

and bearing from the pendant.

8.1.8 Disassemble the bearing and shaft.

8.2 Pump assembly

The assembly order can be the reverse order of disassembly

But it is necessary to ensure whether the washers of all seals

are perfect.

9 Installation of pump

9.1 The reasonable installation can play a key role for normal

operation and life It is must to carefully install and emend.See

fig.8 and table 5 to learn the outline and installation size.

9.2 The place to install should be convenient to check and repair.

9.3 Check the pump and motor to ensure they are all at good

condition Ifthey are all at good condition it is allowable to install.

9.4 The base level to install the pump should be checked witl

level gauge. Install the pump at the base after the teNent is sohc

lfthe level condition isn t p erfect, it i s m ust t o u se i ron c ushion

to make base level . Finally, it is must to use cement to fill the

base and foot screw.

9.5 After the cement is solid it is necessary to check whether

the base and foot screw relax If they are at good condition. it

is to fasten the foot screw and recheck the level

9.6 After the motor, pump and base are installed, it is must to

strictly check the concentricity of the pump shaft and motor.

The difference ofthe outer circularity around the shaft coupling

should be no more than 0.1mm. The max. and mini. gaps ofa

circle at the terminal face ofthe two shaft couplings should be

no more than 0.3mm

9.7 The suction pipe line and outlet pipe line should have their

respective support. It is not allowable that the pump bears the

weight of the pipe line.

9.8 When the installation position of pump is higher than the

liquid level (with the allowable range of pump suction limit),

it is must to fit bottom valve at the end ofpipe line and to set the

pour screw hole or valve to pump pour before start When the

installation position below the liquid level, it is allowable not

to install the bottom valve. Meanwhile, it is necessary to fit

control valve and filter to prevent the impurity from invasion

to hurt the impeller and pump part.

9.9 The series IJ pump is designed according to the 1.6MPa.

So the flange should match with pipe line.

K

R R

SINGLE-STAGE HORIZONTAL CHEMICAL PUMP SINGLE-STAGE HORIZONTAL CHEMICAL PUMP

第24頁

-22-

10.1

10.1.1

10.1.2

10.1.3

2

10.1.4

10.1.5

10.1.6 ( )

( )

10.1.7

10.1.8 ( ) (

)

(

)

( )

3

10.1.9

10.2

10.2.1

35 75

10.2.2

1500

10.2.3

10.2.4

10.2.5 30%

10.3

10.3.1

10.3.2

10.3.3

10.3.4

10.3.5

10.1 Start

10 1.1 Collect necessary too1.

10.1.2 Clean the pump and spot before start

10.1.3 Check the oil level of the oil store at the Dendant

and the oil level should be 2ram around the center level.

10.1.4 Check the motor rotation before connection of shaft

coupling.When the rotation is same as the pump rotation.it is

to connect the shaft coupling.

10.1.5 With hand turn the shaft coupling, it is normal to

feel soft and even.It is necessary to ensure there is no abnonnal

sound and friction inside the pump. And it is to install the

protective cover of shaft coupling

10.1.6 When the installation position is below the liquid

level, i.e. at the condition of reverse flow, it is must to open the

gate valve to make the liquid fill with pump before pump start.

When the installation position of pump is higher than the liquid

level(vacuum condition), it is must to let off air and let the liquid

fill with pump and pipe line.

10.1.7 Check whether the base screw relax and the gland is

inclined and the supply condition of lubricant and cool water.

10.1.8 Close the inlet and outlet pressure meter(or vacuum)

and water exhaust valve. (If there exits by-pass pipe, it should

be closed.) And start the motor(It had better to start motor after

ensure of right rotation.) and open the inlet & outlet pressure

meter(or vacuum meter). When the pump reaches the normal

rotation speed and the relative pressure appears at the meter,

it is to slowly open the outlet valve to adjust until needed

condition. When the outlet pipe line closes, the continuous time

for pump operation should be no more than three minutes.

10.1.9 It is must to track the motor power and the pump

vibration.

10.1.10 Seal condition: The mechanical seal should be

immune to leakage and heating and the filler seal should keep

the condition of continuous flow.

10.2 Operation

10.2.1 It is must to regularly check the temperature rise of

the motor and pump. The temperature rise of the bearing should

be no more than 35~C. The limit temperature should be no more

than 75 %.

10.2.2 It is must to track the change in oil level of the oil

store at the pendant and control it at the normal level. To keep oil

clear and good lubrication, it is must to change fresh oil according

to practical condition. In general, it is must to replace oil every

1500h operation.

10.2.3 During operation, once irregular sound or other fault

appears, it is must to stop for check until recovery.

10.2.4 It do is prohibited to use the gate valve at the suction

pipe line to adjust flow to avoid cavitation appearance.

10.2.5 The pump shouldn't operate continuously in case of a

flow under 30% design flow. Ifit is must to do so, it is necessary

to install by-pass pipe at the outlet to exhaust the excess flow.

10.3 stop

10.3.1 Slowly close the gate valve at the outlet pipe line(it

is must to close the gate valve of suction pipe line in case of

reverse fltow.) and close the meter switch.

10.3.2 Power cut-off

10.3.3 Close the external priming liquid valve.

10.3.4 lfthe ambient temperature is below the coagulation

point, it is must to exhaust the liquid inside the pump.

10.3.5 In case of long-term stop, it is must to exhaust the

corrosive liquid inside the pump and clean the parts, especially

to clean the pump after assembly of pump and reassemble the

pump. Besides coating corrosion-proofoil and closing the inlet

and outlet, it is must to check regularly.

-11-

120

200

240

109.1

182

218.2

99

165

198

120

200

240

109.1

182

218.2

99

165

198

240

400

460

218.2

363

418

240

400

460

218.2

363

418

197.7

329

378.8

240

400

460

30

22

18.5

55

37

30

37

30

55

45

37

90

276

298

1450

1450

1450

1450

1450

1450

1450

1450

1450

1450

1450

1450

IJ150-125-315

IJ150-125-315A

IJ150-125-315B

IJ150-125-400

IJ150-125-400A

IJ150-125-400B

IJ200-150-250

IJ200-150-250A

IJ200-150-315

IJ200-150-315A

IJ200-150-315B

IJ200-150-400

33.33

55.56

66.67

30.28

50.56

60.61

27.5

45.83

55

33.33

55.56

66.67

30.28

50.56

60.61

27.5

45.83

55

66.67

111.11

127.78

60.61

100.83

116.1

66.67

111.11

127.78

60.61

100.84

116.11

54.92

91.39

105.22

66.67

111.11

127.78

36.3

32

28.5

30

25.5

23.5

24.7

22

19.4

57.5

50

44

47.5

41

36.5

39.1

34

29.9

23

20

18

18.9

16.5

14.8

35.6

32

29.4

29.4

25.5

24.3

24.1

21.6

19.7

55.8

50

47

63

75

72

60

73

69

59

72

69

61

70

63

58

68

60

57

67

58

70

79

80

67

79

78

67

79

77

64

77

74

63

76

73

67

78

75

18.84

23.25

25.89

14.85

17.32

20.23

11.29

13.74

15.17

30.82

38.93

45.68

24.35

29.94

36.17

18.51

22.82

27.81

21.49

27.59

28.2

16.77

20.66

21.61

34.75

44.15

47.86

27.31

32.76

37.4

20.61

25.48

27.86

54.47

69.87

78.55

2.5

2.8

3.8

2.5

2.8

3.8

2.5

2.8

3.8

2

2.5

3

2

2.5

3

2

2.5

3

2.5

2.8

3

2.5

2.8

3

3

3.5

4

3

3.5

4

3

3.5

4

3

3.5

4

Model

n

Rotational

Speed(r/min)

Q

Discharge H

Lift(m)

3

(m /h) (L/S)

Efficiency

(%)

Power(kW)

Shaft power Motor power

Cavitation remain

(NPSH)r(m)

Pump

Weight(kg)

2(Following table 2)

203

245

200

K

R R

SINGLE-STAGE HORIZONTAL CHEMICAL PUMP SINGLE-STAGE HORIZONTAL CHEMICAL PUMP

第25頁

2(Following table 2)

Model

n

Rotational

Speed(r/min)

Q

Discharge H

Lift(m)

3

(m /h) (L/S)

Efficiency

(%)

Power(kW)

Shaft power Motor power

Cavitation remain

(NPSH)r(m)

Pump

Weight(kg)

-10-

60

100

120

112

186.5

224

56

93

112

105.50

175.5

211

120

200

240

60

100

120

112

186.5

224

56

93

112

60

100

120

56

93

112

120

200

240

109.1

182

218.2

11

75

11

55

110

22

90

15

30

30

18.5

15

156

171

171

216

170

1450

2900

1450

2900

2900

1450

2900

1450

1450

1450

1450

1450

IJ125-100-250

IJ125-100-250A

IJ125-100-250B

IJ125-100-315

IJ125-100-315A

IJ125-100-400

IJ125-100-400A

IJ150-125-250

IJ150-125-250A

16.67

27.78

33.33

31.11

51.81

62.22

15.56

25.83

31.11

29.31

48.75

58.61

33.3

55.6

66.7

16.7

27.8

33.3

31.1

51.81

62.22

15.56

25.83

31.11

16.67

27.78

33.33

15.56

25.83

31.11

33.33

55.56

66.67

30.28

50.56

60.61

22.5

20

18.25

78

69.5

63.5

19.5

17.4

15.9

69

61.5

56

132.5

125

120

33.5

32

30.5

115.2

108.7

104.3

28.8

27.2

26.1

52

50

48.5

45

43.2

41.9

24.8

20

15

20.5

16.5

12.4

59

72

71

59

73

71

56

70

68

58

71

69.9

52.6

72

75

53

65

66

52

71

72

52

64

65

48

55

62

43

54

60

66

77

68

62.5

75

65.2

6.23

7.56

8.4

40.35

48.35

54.59

5.31

6.29

7.13

34.2

41.42

46.06

82.37

94.62

104.64

10.33

13.42

15.11

67.63

77.81

88.42

8.45

10.77

12.25

17.71

24.77

25.58

15.97

20.27

21.31

12.29

14.16

14.43

9.75

10.91

11.31

2

2.3

3

3.7

4.5

5.5

2

2.3

3

3.7

4.5

5.5

4

4.5

5

2.5

2.5

3

4

4.5

5

2.5

2.5

3

2.5

2.5

3

2.5

2.5

3

2.5

2.8

3.5

2.5

2.8

3.5

-23-

11.1

11.2

11.3

11.4

11.5

11.6

11.7

11.8

11.1 For newly installed pipe systems and storage tanks, it's

necessary to wash carefully to prevent solid impurities from

entering the mechanical seal end face and invaliding the seal.

11.2 It should be noted to wash often for media vulnerable to

crystallization. After stopping, rinse out the crystal on the

mechanical seal before restarting.

11.3 It should be careful to disassemble the mechanical seal.

Don't hammer with hand or knock with ironware and the like to

avoid damages to the sealing surface of rotary and stationary rings.

11.4 If the seal can't be disassembled due to fouling on it, try to

remove the fouling and rinse it out before disassembly to avoid

damages to the sealing element.

11.5 Before installing the mechanical seal, check whether all sealing

elements are invalid or damaged. If any, repair or replace them.

11.6 Check strictly that there is no slight scratch, bruise or the

like on the relative friction sealing surface of both rotary and

stationary rings. Before assembly, all parts including pump body,

impeller and seal chamber should be rinsed out. In particular,

wipe up the end face of both rotary and stationary rings carefully

with clean soft cloth or cotton yarn and then coat it with clean

grease or machine oil.

11.7 During assembly, it should be noted to remove the deflection.

When fastening screws, its' necessary to tighten them uniformly

to avoid the deflection leading to invalid seal.

11.8 Before starting, open the flushing fluid first to fill the seal

chamber with sealing liquid. To stop, first stop the pump and then

close the sealing flushing fluid.

K

R R

SINGLE-STAGE HORIZONTAL CHEMICAL PUMP SINGLE-STAGE HORIZONTAL CHEMICAL PUMP

第26頁

-24-

Appearance of vibration and noise

Too high power consumption

Inadequate flow and lift

No liquid out of the pump

Cause

Too severe leakage out of the seal

Shaft seal (including stuffing box) heating

Too heating pump and pump stop

Heating bearing and bearing abrasion

Elimination

Air exists inside the pump and suction pipe

Suction lift too high or inadequate liquid fill

Too thin suction diameter or impurity block

Inadequate depth into the liquid of suction

pipe or air leakage

High or low rotation

Wrong rotation

The general lift doesn't match with the

pump lift

The medium adhesion doesn't match with

pump requirement

Vibration appears when the flow is too small

The axis of pump and motor doesn't align

or the shaft benl

There exists friction between rotation part

and solid part

Severe abrasion or broken of bearing

Too abrasive seal ring

Too abrasive muff, filler or dynamic &

static ring

Unappropriate choice or installation of

filler (or mechanical seal)

Unbalance rotation to cause vibration

Too much oil(or too dirty oil)

There is impurity to block the pipe line or

pump

Unappropriate seal liquid pressure

Too tight or loose of filler gland

Refill pump to exhaust air

Lower pump position to increase inlet

pressure

Increase suction diameter and remove

the block

Increase depth to immerse or repair pipe

line

Adjust to the nominal rotation

Change to right rotation

Lower the resistance or height of outlet

system

Use suitable motor

Increase flow or set by-pass cycle pipe

Adjust

Check pump or improve operation

condition

Replace

Replace

Replace

Rechoice or reinstallation

Elimination

Fill oil according to oil level(or replace

fresh oil)

Check and eliminate

Add the pressure of 0.049-0.147MPa on

the base of the pressure at the front of the

seal cavity

Adjust

-9-

28

45.5

56

52.7

87.8

105.4

60

100

120

30

50

60

56.1

93.5

112.2

28

46.5

56

52.7

88

105.4

120

200

240

60

100

120

109.1

182

218.2

54.7

91

109.4

120

200

240

5.5

30

75

11

55

11

55

45

7.5

37

5.5

75

IJ125-100-200A

IJ125-100-250 156

1450

2900

2900

1450

2900

1450

2900

2900

1450

2900

1450

2900

7.79

12.64

15.56

14.64

24.39

29.28

16.67

27.78

33.33

8.33

13.89

16.67

15.58

25.97

31.17

7.789

12.92

15.56

14.64

24.44

29.28

33.33

55.56

66.67

16.67

27.78

33.33

30.31

50.56

60.61

15.19

25.28

30.39

33.33

55.56

66.67

19.2

17.4

16.2

67.9

61.7

57

132

125

119

33.5

32

30.5

115.5

109

104

29.3

28

26.7

102

97

92

61

50

41

15.25

12.5

10.25

50.5

41.4

34

12.6

10.3

8.5

90

80

73

47

61

60.9

53.3

64

62.9

48

62

64

44

58

60

45

61

61

41

56

57

44

60

60

68

77

70

64

73

66

64.9

75

67.1

61

71

63

62

75

74

3.12

3.53

4.06

18.29

23.1

26.03

44.96

54.94

60.8

6.22

7.52

8.31

39.2

45.53

52.13

5.46

6.33

7.15

33.29

38.77

44.04

29.33

35.39

38.3

3.89

4.66

5.08

23.13

27.38

30.13

3.08

3.6

4.02

47.48

58.13

64.52

2.5

2.5

3

3

3.6

4.5

2.8

3.2

4.2

2

2

2.5

2.8

3.2

4.2

2

2

2.5

2.8

3.2

4.2

4.5

5

5.8

2.5

2.9

3.6

4.5

5

5.8

2.5

2.9

3.6

3.7

4.5

5.5

IJ100-65-250A

IJ100-65-250B

IJ100-65-315

IJ100-65-315A

IJ100-65-315B

IJ125-100-200

118

171

102

Model

n

Rotational

Speed(r/min)

Q

Discharge H

Lift(m)

3

(m /h) (L/S)

Efficiency

(%)

Power(kW)

Shaft power Motor power

Cavitation remain

(NPSH)r(m)

Pump

Weight(kg)

2(Following table 2)

K

R R

SINGLE-STAGE HORIZONTAL CHEMICAL PUMP SINGLE-STAGE HORIZONTAL CHEMICAL PUMP

第27頁

2(Following table 2)

Model

n

Rotational

Speed(r/min)

Q

Discharge H

Lift(m)

3

(m /h) (L/S)

Efficiency

(%)

Power(kW)

Shaft power Motor power

Cavitation remain

(NPSH)r(m)

Pump

Weight(kg)

-8-

27.5

45.9

54.5

60

100

120

30

50

60

54.6

91

109.2

27.3

45.5

54.6

60

100

120

30

50

60

54.6

91

109.2

27.3

45.5

54.6

60

100

120

30

50

60

56.1

93.5

112.2

1.1

15

2.2

15

1.5

22

4

18.5

3

37

5.5

37

3

3.4

3.7

3.8

4.3

5

3

3.4

3.7

3.8

4.3

5

3

3.4

3.7

3.4

3.9

5.2

2.5

2.5

3

3.4

3.9

5.2

2.5

2.5

3

3

3.6

4.5

2.5

2.5

3

3

3.6

4.5

IJ100-80-125A

IJ100-80-160

IJ100-80-160A

IJ100-65-200

IJ100-65-200A

IJ100-65-250

IJ100-65-250A

58

90

99

118

1450

2900

1450

2900

1450

2900

1450

2900

1450

2900

1450

2900

7.64

12.75

15.13

16.67

27.78

33.33

8.33

13.89

16.67

15.17

25.28

30.33

7.58

12.64

15.17

16.67

27.78

33.33

8.33

13.89

16.67

15.17

25.28

30.33

7.58

12.64

15.17

16.67

27.78

33.33

8.33

13.89

16.67

15.58

25.97

31.17

5

4.2

3.4

37

32

28

9.25

8

7

30.6

26.5

23.2

7.66

6.6

5.8

56

50

44

14

12.5

11

46.5

41.5

36.6

11.6

10.3

9.1

88

80

74

22

20

18.5

77

70

64.7

56

67

65

60

73

73

58

69

68

57

71

70.4

55.3

67

65.3

63

72

71

60

68

63

60.1

70

68

57

66

60.1

57

68

67

50

63

64

54

65

64

0.67

0.78

0.78

10.1

11.9

12.54

1.3

1.58

1.68

7.98

9.25

9.85

1.03

1.22

1.32

14.53

18.92

20.26

1.91

2.5

2.85

11.51

14.7

16

1.51

1.93

2.25

25.24

32.06

36.12

3.63

4.33

4.73

21.8

27.44

30.91

-25-

13.1

13.2 / mm/a

13.3 0.1mm/a

0.1 1mm/a, 1mm/a

13.4

13.5 :

ZG1Cr18Ni9(303) ZG1Cr18Ni9Ti(305) ZG0Cr18Ni12Mo2Ti(306) ZG1Cr18Ni12Mo2Ti(307)

ZG00Cr17Ni14Mo2(316L) ZG1Cr18Mn13Mo2CuN(402) ( 6 10)

6

% (mm/a) % (mm/a)

0.5~99

7~37

65

93

93

97

99

99

10

50

80

20

37

55

55

55

<0.1

0.1~1

<1

0.01

0.21

0.76

1.25

<10

<0.1

<1

<3

0.5

1

5

5

5

5

10~50

80

90~95

1~50

5

50

95

190

20~90

20

40

50

100~105

20

20

20

20

140

20~140

0.06~0.14

0.002

0.6

<3

3~4.5

3.3~15

2~5

0.46

0.0006~0.008

<0.1

<1

<10

<0.1

13.1 Generally the corrosion depth (also called corrosion velocity) is used as a primary index to evaluate the corrosion

resistance of metal materials

13.2 The corrosion depth refers to the corrosive metal depth of metal materials in unit time, expressed in "millimeter

annually" (mm/a).

13.3 By different degrees of corrosion, it is usually divided into: corrosion resistance material with a corrosion depth

less than 0.1mm/a; passable corrosion resistance material with a corrosion depth between 0.1-1mm/a; and weak

corrosion resistance material with a corrosion depth larger than 1mm/a.

13.4 Generally the passable corrosion resistance material can be adopted for main parts of pump contacting medium

on the condition of specified medium.

13.5 To facilitate the user to select the proper corrosion resistance of materials of main pump parts in accordance with

conditions of transporting medium during the pump selection, the instructions are provided with the compilation of

corrosion resistance tables (Tables 6-10) of such materials as ZG1Cr18Ni9(303), ZG1Cr18Ni9Ti(305),

ZG0Cr18Ni12Mo2Ti(306), ZG1Cr18Ni12Mo2Ti(307), ZG00Cr17Ni14Mo2(316L) and ZG1Cr18Mn13Mo2CuN(402)

for reference.

K

R R

SINGLE-STAGE HORIZONTAL CHEMICAL PUMP SINGLE-STAGE HORIZONTAL CHEMICAL PUMP

第28頁

-26-

% (mm/a) % (mm/a)

7

30

50~56

93

95

97

99

99.67

2

2

5

5

80

10

50

80

10

28

45

60

80

1~50

5

50

95

1~

20

20

43

37~55

55

55

55

50

100

50

100~105

20

80

60

110

20

20~140

130

445

20~40

140

0.007

0

0.05

0.03

0.76

1.25

<10

0.016

3~6.5

3~4.5

3.3~15

0.46

<0.1

<0.1

<0.1

<0.3

0.01

0.67

0.1~1

1.7

<0.1

<1

<10

<0.1

<0.1

<3

H2SO478

HNO30.5

H2SO478

HNO30.5

H2SO478

HNO31

H2SO478

HNO31

20

50

50

~12

~35

25

10~50

10

25~50

10

20

90

20

90

5~

20

100

100

100

100

900

20

100

40

20~100

100~500

20~

20~

20~

0.003

0.05

0.0018

0.0251

<0.1

<0.1

>10

0.0044

0.008

<0.1

<0.1

<0.1

<0.1

<0.1

>10

<0.1

<0.1

>10

0.48

<1

<10

<0.1

-7-

13.6

22.7

27.2

30

50

60

15

25

30

27.2

45.3

54.4

13.6

22.7

27.2

30

50

60

15

25

30

27.2

45.3

54.4

13.6

22.7

27.2

60

100

120

30

50

60

55

91.8

109

2.2

30

4

22

3

45

7.5

37

5.5

11

1.5

7.5

2

2

2.5

2

2.5

3.2

2

2

2.5

2

2.5

3.2

2

2

2.5

2.5

2.5

3

2.5

2.5

3

2.5

2.5

3

2.5

2.5

3

3

4.2

4.8

3

3.4

3.7

3

4.2

4.8

IJ100-80-125

IJ100-80-125A

58

1450

2900

1450

2900

1450

2900

1450

2900

1450

2900

1450

2900

3.78

6.31

7.56

8.33

13.89

16.67

4.17

6.94

8.33

7.56

12.58

15.11

3.78

6.31

7.56

8.33

13.89

16.67

4.17

6.94

8.33

7.56

12.58

15.11

3.78

6.31

7.56

16.67

27.78

33.33

8.33

13.89

16.67

15.28

25.5

30.28

11.1

10.3

9.5

84

80

75

21

20

18.8

69

65.7

61.6

17.3

16.4

15.4

128

125

123

32.5

32

31.5

105

102.6

101

26.3

25.7

25.2

23.7

20

16.3

5.7

5

4.1

19.4

16.8

13.7

41

56.1

55

43

53

54

40

50

51

42

52

52

40

49

50

38

50

53

37

48

52

37

48

50

36

46

50

65

73

69

58

69

68

62

71

67

1

1.14

1.28

16

20.57

22.71

2.15

2.72

3.01

12.18

15.61

17.57

1.6

2.07

2.28

27.54

34.1

37.94

3.59

4.54

4.94

21

26.4

29.94

2.71

3.46

3.74

5.96

7.47

7.72

0.8

0.99

0.99

4.68

5.92

6.07

IJ80-50-200A

IJ80-50-250

IJ80-50-250A

IJ80-50-315

IJ80-50-315A

66

106

114

Model

n

Rotational

Speed(r/min)

Q

Discharge H

Lift(m)

3

(m /h) (L/S)

Efficiency

(%)

Power(kW)

Shaft power Motor power

Cavitation remain

(NPSH)r(m)

Pump

Weight(kg)

2(Following table 2)

K

R R

SINGLE-STAGE HORIZONTAL CHEMICAL PUMP SINGLE-STAGE HORIZONTAL CHEMICAL PUMP

第29頁

-6-

13.2

22

26.4

30

50

60

15

25

30

27.2

45.3

54.4

13.6

22.6

27.2

30

50

60

15

25

30

27.2

45.4

54.4

13.6

22.7

27.2

30

50

60

15

25

30

27.2

45.3

54.4

22

5.5

0.75

4

0.55

11

1.5

7.5

1.1

15

2.2

11

2

2

2.5

3

3

4

2.5

2.5

3

3

3

4

2.5

2.5

3

2

2.3

3.3

2

2.3

3.3

2

2.3

3.3

2

2.3

3.3

2

2.5

3.2

2

2

2.5

2

2.5

3.2

IJ80-65-125

IJ80-65-125A

IJ80-65-160

IJ80-65-160A

IJ80-50-200

119

53

58

66

2900

2900

1450

2900

1450

2900

1450

2900

1450

2900

1450

2900

3.67

6.11

7.33

8.33

13.89

16.67

4.17

6.94

8.33

7.56

12.58

15.11

3.78

6.28

7.56

8.33

13.89

16.67

4.17

6.94

8.33

7.56

12.61

15.11

3.78

6.31

7.56

8.33

13.89

16.67

4.17

6.94

8.33

7.56

12.58

15.11

98

96.5

95.9

23.2

20

17.6

5.8

5

4.4

19.1

16.5

14.5

4.8

4.1

3.6

36

32

28.4

9

8

7.2

29.7

26.4

23.4

7.4

6.6

5.9

55.2

50

45.2

13.5

12.5

11.5

45.4

41

37.2

24

37

39

60

69

67

54

64

62

57

67

64

51

62

59

57

67

65

50

62

62

54

65

62

47.3

60

59

53

63

62

44

57

58

50

61

59

14.69

15.63

17.67

3.16

3.95

4.29

0.44

0.53

0.58

2.48

3.04

3.36

0.35

0.41

0.45

5.16

6.51

7.14

0.74

0.88

0.95

4.08

5.02

5.59

0.58

0.68

0.74

8.51

10.81

11.92

1.25

1.49

1.62

6.73

8.29

9.35

IJ80-50-200A

IJ65-40-315B

2(Following table 2)

Model

n

Rotational

Speed(r/min)

Q

Discharge H

Lift(m)

3

(m /h) (L/S)

Efficiency

(%)

Power(kW)

Shaft power Motor power

Cavitation remain

(NPSH)r(m)

Pump

Weight(kg)

-27-

% (mm/a) % (mm/a)

8

1~5

1~5

5

20

50

50

50

60

60

65

65

65

90

90

90

99

99

0.5

1

3

40

80

98

2

20

20

80

20~80

20~50

80

20~60

20

85

20

70

20

20

20

20

20

20

20

20

20

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

0.1~1

<0.1

<0.1

0.1~1

<0.1

0.1~1

1~3

0.1~1

3~10

<0.1

<0.1

<0.1

<0.1

0.1~1

<0.1

<0.1

<0.1

10

10

10~20

30

40

50

50

60

70

2.5

2.5

2.5

10

10

50

25

50

50

68

5~10

10

0.5

3

5

10

30

20

100

100

90

90

100

90

90

20

60

20

20

120

20

<0.1

1~3

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

1~3

0.1~1

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

1~3

<0.1

<0.1

0.1~1

3~10

K

R R

SINGLE-STAGE HORIZONTAL CHEMICAL PUMP SINGLE-STAGE HORIZONTAL CHEMICAL PUMP

第30頁

-28-

9

% (mm/a) % (mm/a)

1

3

5

5

10

10

20

20

40

40

80

80

20

1~80

1~45

1

80

80

0.5

0.5

1

1

5

5

10

10

20

20

30

10

85

80

20

80

20

80

20

60

20

60

20

60

20

20

20

20

140(0.3MPa)

60

20

20

50

20

60

20

60

20

60

60

20

160~200

(0.8~2MPa)

110~

<1

<3

<0.1

1~3

<0.1

1~3

<0.1

<3

<0.1

>10

<1

3~10

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

1~3

<0.1

<3

<0.1

<3

<0.1

<3

<1

3~10

<3

>10

3~10

<0.1

<0.1

10

50

50

10~30

40~60

60

78

25~50

68

30~50

50

50

+25%CL

28~

20

120

160

120

318

120

300

20

20

100

20

20

20

20~100

200

20

100

100

20

60

20

20

300

500

900

20

20~

20~

<1

<0.1

<3

<0.1

<0.1

<3

<0.1

1~3

<0.1

<0.1

1~3

<0.1

<10

>10

<1

<0.1

<0.1

<0.1

<1

<10

3

<0.1

<0.1

>10

<0.1

<0.1

<0.1

<0.1

<1

<3

<0.1

<0.1

0(190 h)

<0.1

-5-

15

25

30

7.5

12.5

15

13.6

22.7

27.3

6.8

11.3

13.6

15

25

30

7.5

12.5

15

14

23.4

28

7

11.7

14

13.2

22

26.4

15

25

30

7.5

12.5

15

14

23.4

28

7

11.7

14

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

119

2900

1450

2900

1450

2900

1450

2900

1450

2900

2900

1450

2900

1450

IJ65-40-200

IJ65-40-200A

IJ65-40-250

IJ65-40-250A

IJ65-40-250B

IJ65-40-315

IJ65-40-315A

4.17

6.94

8.33

2.08

3.47

4.17

3.78

6.31

7.58

1.89

3.14

3.78

4.17

6.94

8.33

2.08

3.47

4.17

3.89

6.5

7.78

1.94

3.25

3.89

3.67

6.11

7.33

4.17

6.94

8.33

2.08

3.47

4.17

3.89

6.5

7.78

1.94

3.25

3.89

53.2

50

47.6

13.3

12.5

11.9

43.9

41

39.3

11

10.3

9.8

81.2

80

78.4

20.3

20

19.6

74.8

71

68.6

17.8

17.5

17.2

62.8

61.8

53

126.8

125

124

32.4

32

31.7

111.2

109.5

108.8

28.4

28

27.8

41

52

53.5

35

46

47.5

38

50

51

31.8

44

44.8

34

46

50

28

39

43

31

45

47

25

37.9

40

31

44

45

28

39

42.5

22

33

37

25

38

40

22

33

37

5.3

6.55

7.27

0.78

0.93

1.02

4.28

5.07

5.73

0.64

0.72

0.81

9.76

11.84

12.8

1.48

1.75

1.86

9.21

10.1

11.13

1.35

1.47

1.64

7.29

8.42

8.45

18.51

21.8

23.85

3.03

3.3

3.5

16.97

18.36

20.75

2.46

2.71

2.87

11

1.5

7.5

1.1

15

3

15

2.2

11

30

5.5

22

4

62

102

Model

n

Rotational

Speed(r/min)

Q

Discharge H

Lift(m)

3

(m /h) (L/S)

Efficiency

(%)

Power(kW)

Shaft power Motor power

Cavitation remain

(NPSH)r(m)

Pump

Weight(kg)

2(Following table 2)

K

R R

SINGLE-STAGE HORIZONTAL CHEMICAL PUMP SINGLE-STAGE HORIZONTAL CHEMICAL PUMP

第31頁

-4-

7.5

12.5

15

3.75

6.3

7.5

7

11.7

14

3.51

5.9

7.02

6.6

11

13.2

15

25

30

7.5

12.5

15

13.6

22.7

27.3

6.8

11.3

13.6

15

25

30

7.5

12.5

15

13.6

22.7

27.3

6.8

11.3

13.6

2.08

3.47

4.17

1.04

1.75

2.08

1.94

3.25

3.89

0.98

1.64

1.95

1.83

3.06

3.67

4.17

6.94

8.33

2.08

3.47

4.17

3.78

6.31

7.58

1.89

3.14

3.78

4.17

6.94

8.33

2.08

3.47

4.17

3.78

6.31

7.58

1.89

3.14

3.78

82

80

78.5

20.5

20

19.6

71.9

70

68.8

18

17.5

17.2

63.6

62

60.9

21.3

20

18.6

5.4

5

4.5

17.6

16.5

15.4

4.5

4.1

3.7

34.2

32

30

8.55

8

7.5

28.4

26.5

24.8

7.09

6.6

6.2

23

33

36.5

17

27

31

20

32

34

15.4

25

27.9

20

30

33

47

62

63

44

55

56

44

61

59.9

41

54

53

44

57

59

39

51

52.5

41

56

56

35.5

49.6

49.9

7.28

8.25

8.79

1.23

1.27

1.29

6.84

6.97

7.71

1.12

1.25

1.18

5.71

6.19

6.64

1.85

2.2

2.41

0.25

0.31

0.33

1.48

1.67

1.91

0.20

0.23

0.26

3.18

3.82

4.15

0.45

0.53

0.58

2.56

2.93

3.29

0.37

0.41

0.46

11

2.2

11

1.5

7.5

3

0.55

2.2

0.55

5.5

0.75

4

0.55

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

96

48

54

2900

1450

2900

1450

2900

2900

1450

2900

1450

2900

1450

2900

1450

IJ50-32-250

IJ50-32-250A

IJ50-32-250B

IJ65-50-125

IJ565-50-125A

IJ65-50-160

IJ65-50-160A

2(Following table 2)

Model

n

Rotational

Speed(r/min)

Q

Discharge H

Lift(m)

3

(m /h) (L/S)

Efficiency

(%)

Power(kW)

Shaft power Motor power

Cavitation remain

(NPSH)r(m)

Pump

Weight(kg)

-29-

% (mm/a) % (mm/a)

+

0~30

10

40

85

98

40

40

50~60

50~60

70

70

80

80

20

70

25

0

25

25

25~50

70~100

70~100

70~90

100

70~80

>80

81

190

<0.3

<0.3

>0.3

<0.3

<0.3

<0.3

<0.3

<0.3

>0.3

<0.3

>0.3

<0.3

>0.3

2.2

14

<0.0005

0.26

0.26

+

190~150

170~180

188

0.401

0

0.005

0.018

0.035

0.065

0.024

0.17

20

45

30

50

70

99

CO210~11

NH335~36

H2O19~21

CO235

NH354~55

H2O10

NH320

H2O20

32~34

30

30

=200

10

13.6 ZG1Cr18Mn13Mo2CuN (402)

ZG1Cr18Ni9Ti (305) ZG1Cr18Ni9Ti

ZG1Cr18Ni9Ti ZG1Cr18Ni9Ti

K

R R

SINGLE-STAGE HORIZONTAL CHEMICAL PUMP SINGLE-STAGE HORIZONTAL CHEMICAL PUMP

第32頁

-30-

14.1

1 1 1 1

1

14.2

1 1

1

14.3

( )

14.4

14.4.1

( )

14.4.2

14.4.3 305 ( 1Cr18Ni9Ti ) ,

14.4.4

14.4.5

14.1 Supply range

One Corrosion centrifugal pump, one motor, one base, one

Shaft coupling ami one normal shaft coupling cover.

14.2 Information

One operation manual, one product qualification and one

quality track card.

14.3 Spare part

The main spare parts include pump body, impeller, seal ring,

muff and seal part, etc. (Various for different order)

14.4 Must for order

14.4.1 Please offer the medium and density, temperature

and concentration and performance (lift and flow), rotation

speed for the reference to determine the model, material and

motor of the pump.

14.4.2 Please clarify the mechanical seal or other type of

seal and additional requirement to the mechanical seal.

14.4.3 Please clarify the choice of the part in contact with

the flow beyond the table 1.

14.4.4 Please clarify when a need for the explosion-proof

motor.

14.4.5 Welcome the client directly here for purchase.

14.4.6 The factory will ensure to replace or repair freely the

broken parts for poor manufacture quality or abnormal operation

within twewe months But the normal abrasion of easy-to-abrasive

part and normal corrosive part is excluded.

14.4.6 ,

, 12

,

-3-

2(Table 2)

Model

n

Rotational

Speed(r/min)

Q

Discharge H

Lift(m)

3

(m /h) (L/S)

Efficiency

(%)

Power(kW)

Shaft power Motor power

Cavitation remain

(NPSH)r(m)

Pump

Weight(kg)

7.5

12.5

15

3.75

6.3

7.5

6.8

11.3

13.6

3.4

5.7

6.8

7.5

12.5

15

3.75

6.3

7.5

6.8

11.3

13.6

3.4

5.7

6.8

7.5

12.5

15

3.75

6.3

7.5

6.8

11.3

13.6

3.4

5.7

6.8

2.08

3.47

4.17

1.04

1.75

2.08

1.89

3.14

3.78

0.94

1.58

1.89

2.08

3.47

4.17

1.04

1.75

2.08

1.89

3.14

3.78

0.94

1.58

1.89

2.08

3.47

4.17

1.04

1.75

2.08

1.89

3.14

3.78

0.94

1.58

1.89

23

20

18

5.75

5

4.5

18.8

16.4

14.7

4.7

4.1

3.7

34.5

32

30

8.6

8

7.5

28.5

26.4

24.8

7.1

6.6

6.2

51.8

50

48

12.9

12.5

12.

42.7

41

39.5

10.6

10.3

9.9

43

51

49

36

45

44

40

50

47

33.3

43

42

33

46

50

29

40

43

30

44

48

25.9

37.1

41

28

39

43

23

33

36

25

38

41

20

31

34

1.09

1.33

1.50

0.16

0.19

0.21

0.87

1.01

1.16

0.13

0.15

0.16

2.13

2.37

2.45

0.3

0.34

0.36

1.76

1.85

1.91

0.25

0.28

0.28

3.78

4.36

4.56

0.57

0.65

0.68

3.16

3.24

3.57

0.49

0.52

0.54

2.2

0.55

1.5

0.55

3

0.55

3

0.55

5.5

1.1

4

0.75

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

2

2

2.5

IJ50-32-125

IJ50-32-125A

IJ50-32-160

IJ50-32-160A

IJ50-32-200

IJ50-32-200A

47

50

60

2900

1450

2900

1450

2900

1450

2900

1450

2900

1450

2900

1450

K

R R

SINGLE-STAGE HORIZONTAL CHEMICAL PUMP SINGLE-STAGE HORIZONTAL CHEMICAL PUMP

第33頁

1Cr13

101

0Cr18Ni9Ti

321

0Cr20Ni25Cu2

904

Ni65Cu30

Monel

2Cr13

102

1Cr18Ni9Ti

305

00Cr30Ni

0Cr25Ni6Mo3Cu2

0Cr18Ni9

304

0Cr18Ni12Mo2Ti

320(306)

42Mo3Cu2

804

0Cr20Ni24Mo3Si3Cu2

1Cri18Ni9

303

1Cr18Ni12Mo2Ti

307

00Cr17Ni14Mo2

316L

Cr28

Ta2

Ti

0Ni65Mo28Fe5V

Note: if the user wants to select other special materials except the above listed, please note it in the order in advance.

-2-

1 2 3 4 5 6 7 8 9 10 11 12

13 14 15 16 17 18 19 20 21 22

23 24 25 26 27 28 29 30 31 32

33 34 35 36

1

1. Body; 2. Impeller; 3. Bonnet; 4. Gasket; 5. Mechanical seal; 6. Seal end cover; 7. Oil seal; 8. Oil seal cover; 9. Bolt; 10. Suspension;

11. Air vent cover; 12. Rivet; 13. Label; 14. Pump shaft; 15. Round nut; 16. Bolt; 17. Key; 18. Bearing cap; 19. Back bearing cap washer;

20. Bearing; 21. Bolt; 22. Suspension bracket; 23. Orifice check ring; 24. Oil immersion lens; 25. Screw plug; 26. Orifice check ring;

27. Bearing; 28. Front bearing cap washer; 29. Front bearing cap; 30. Bolt; 31. Bolt; 32. Gasket; 33. Key; 34. Screw plug; 35. Gasket;

36. Impeller nut

Figure 1 Pump Structure

Table 1 Normal Materials for Main Parts of Pump

Material

Code

B

Hastelloy B

Material

Material

Material

Code

Code

Code

-31-

K

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SINGLE-STAGE HORIZONTAL CHEMICAL PUMP SINGLE-STAGE HORIZONTAL CHEMICAL PUMP

第34頁

1.1 IJ

GB/T5662-1985

ISO2858-1975 IH

IH

IJ -20 ~180

1.2 IJ

Q 6.3 400 m3/h

H5125 m

n 2900 1450 r/min

0.55 132 kW

50 200 mm

1.6 MPa

-32- -1-

2.1 IJ ISO

IH

2 2

2 3

2 4

2.5

1

1.1IJ series corrosion resistance pump is a single-stage s

ingle-suction cantilever centrifugal pump, whose mark, rated

performance point, installation dimension and the like all

conform to GB/T5662-1985, equivalent to ISO2858-1975. It

belongs to the same type of pump as IH popularized by the

state, whose base installation dimension is identical with IH.

IJ series pump transports -20 -180 medium, applicable

for transportation of such media as sodium carbonate in alkali

making industry, ammoniacal brine mother liquor in producti

on of ammonium alkali and associated alkali, caustic alkali

with normal temperature, chlorine products, chlorate and

hypochlorite in chlor-alkali production, electrolyte of electrolytic

copper-nickel in metallurgy, acid fog liquid in cobalt production,

ore slurry liquid in zinc production, ammonium vanadate in

vanadium production, acid and fluid in gold production,

electroplating in iron and steel industry, waste acid treatment

fluid in acid washing, nitric acid, sulphuric acid, hydrochloric

acid, phosphoric acid, acetic acid and the like in acid making

industry, and also medium in petrochemical industry, synthetic

fiber, papermaking industry, chemical fertilizer industry,

pharmacy, environmental protection, etc.

1.2 Performance scope of IJ series pump:

Flow Q 6.3 400 m3/h;

5 125 Lift head H 5 125 m

Rotation speed n 2900 1450 r/min

Related power 0.55 132 kW

Inlet diameter 50 200 mm

Max working pressure: 1.6 Mpa.

2.1 With technical improvement based on IH pump jointly

designed by the national pump industry as per ISO, IJ pump

consists of body, impeller, seal ring, impeller nut, pump bonnet,

sealing element, shaft, suspension, etc.

2.2 Structural feature of pump

The structural feature of pump is: the pump bonnet goes through

the rabbet to be fixed on the suspension and then clamped in

between through the pump body coupling. The body adopts axial

suction and radial discharge, namely, foot bearing type, which

can be fixed on the base directly and supported on the base with

the suspension bracket.

2.3 Rotation direction of pump: the pump is driven directly by

the motor through the coupler, which rotates clockwise when

seen from the motor end.

2.4 Shaft sealing type of pump:

Mechanical seal: specially designed with an inner filling and

outer injecting single end face, fixed rotary ring, compensated

mechanical seal of stationary ring and a certain pressure of water

in seal chamber to rinse the friction end face and also function

for cooling.

2.5 Pump material: all of its flow-through parts adopt stainless

steel and the user can select proper materials for flow-through

parts of pump (namely, body, bonnet and impeller) in accordance

with corrosion of transporting medium to it. See Table 1.

K

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SINGLE-STAGE HORIZONTAL CHEMICAL PUMP SINGLE-STAGE HORIZONTAL CHEMICAL PUMP

第35頁

CONTENTS

CONTENTS

(

Brief Introduction

Pump structure

Pump parameter

Pump performance diagram

Illustration of mechanical seal

Diagram&size of suction flange&outlet flange

Outline diagram size

Installation diagram&size

Assembly disassembly

Installation of pump

Operation of pump(start operation and stop)

Note for use of mechanical seal

Fault cause and elimination

Choice ofanti-corrosive performance ofmain parts

in pump in contact with medium

Complete equipment list&must for orde

K

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SINGLE-STAGE HORIZONTAL CHEMICAL PUMP SINGLE-STAGE HORIZONTAL CHEMICAL PUMP

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