總公司?廣東 佛山
〒 - 528131 佛山市三水區(qū)白坭鎮(zhèn)三水大道南 203 號 中南高科智車港 3 座 101
TEL.+86(757)8756-9656 HP. http://www.cxdies.com
分公司?蘇州昆山 弗沃斯模具科技（蘇州）有限公司
〒 - 215341 蘇州市昆山市千燈鎮(zhèn)石浦衛(wèi)涇路 518 號 1 號房
TEL.+86(512)5740-6299 FAX.+86(512)5740-8299
Copyright@2023 CHUANGXIN CARBIDE DIES GUANGDONG CO., LTD
本書發(fā)行時的內(nèi)容是經(jīng)過本公司的研究和評審，內(nèi)容如有變更，恕不另行通知。嚴禁擅自轉(zhuǎn)載本手冊內(nèi)容。
WORLD-WIDE SUPPLIER FOR COLD FORMING
Designing, Manufacturing and Improving
COMPANY PROFILE
「PASS ON THE CRAFTSMANSHIP
ADVANCING BY TECHNOLOGY.」
001
「
」
Since 2005 and headquartered in Sanshui District, Foshan City, CHUANGXIN CARBIDE DIES (Guangdong) Co., Ltd. has nearly two
decades of experience in designing and manufacturing cold forming tools for clients in the aviation, automotive, medical, and
electronics, etc. Ours products have earned reputation from global fastener manufacturers. In 2019, we secured a strategic
partnership with the centenarian American company, National Machinery, to serve as their exclusive agent in South China.
創(chuàng)新超硬模具（廣東）有限公司 始于 2005 年，總部位于佛山市三
水區(qū)，廠房總面積 3000 m2，在精密冷鍛模具設(shè)計及制造領(lǐng)域深耕近
20 年，客戶群體遍布航空、汽車、精密醫(yī)療、電子等專業(yè)領(lǐng)域。產(chǎn)品獲
得 全 球 緊 固 件 制 造 商 廣 泛 認 可 。 在 2019 年 與 美 國 百 年 企 業(yè)
NATIONAL MACHINERY (國民機器公司) 達成戰(zhàn)略合作，成為其
中國華南地區(qū)獨家代理。
Ours commitment to \"ADVANCING BY TECHNOLOGY\" is realized
through highly customized digital platforms, such as ERP, MES,
PLM, and CMMS, enabling traceable manufacturing management.
Excels in precision, complex, high-demand, and high-difficulty
mold manufacturing, earning customers' trust over the years.
公司秉承“技術(shù)創(chuàng)新”的理念，基于高度定制化的
ERP、MES、PLM、CMMS 等數(shù)字化平臺，實現(xiàn)可追
溯的制造管理。在高精度、復雜形狀、高要求、高難度
模具制作方面具有優(yōu)勢，多年來深得客戶信賴。
2005 SHENZHEN. FOUNDED
“深圳市創(chuàng)新超硬模具有限公司”成立
2014 ISO9001 CERTIFICATED
取得“ISO9001”國際認證
2017 COMPANY RENAMED
更名“創(chuàng)新超硬模具（深圳）有限公司”
2019 CO-OPERATION
成為美國“NATIONAL MACHINERY”
中國華南地區(qū)獨家代理
2021 CERTIFICATED
入選“專精特新”企業(yè)
2022 FOSHAN. RELOCATION
遷址及更名
“創(chuàng)新超硬模具（廣東）有限公司”
002
`
ORDERS CONFIRM
DESIGN PROCESS
MANUFACTURING
MEASUREMENT
SET UP & FEEDBACK
TECHNICAL SUPPORT
「INTERNATIONAL
客戶分布 PRESENCE
歐美 WESTERN
日韓 JAPAN & SOUTH KOREA
東南亞 SOUTHEAST ASIA
中國內(nèi)資 CHINA (DOMESTIC)
中國日資 CHINA BRANCH of JAPANESE
COMPANY
作為中國前沿的冷鍛模具供應(yīng)商，我們主要為國內(nèi)客戶提供解決方案，
一直以來品質(zhì)及服務(wù)受到客戶的信賴與認可。 同時，我們也希望放眼全
球，尋求更多的挑戰(zhàn)與機遇，為客戶提供更好的產(chǎn)品與服務(wù)而不斷努力。
As a leading supplier of cold forging dies in China, we focus on providing solutions for domestic customers and have earned
their trust and recognition for our quality and service. At the same time, we also aim to explore global markets, seek more
challenges and opportunities, and strive to continuously improve our products and services to better serve our customers.
003
Aviation, Vehicle, Electronic-Components,
Our Product is designed for
Medical-Equipment … and more
我們致力為高端制造提供產(chǎn)品
航空航天、汽車、電氣元件、
醫(yī)療設(shè)備 … 及更多可能
精準、穩(wěn)定、耐用，以創(chuàng)新技術(shù)驅(qū)動發(fā)展。
004
Proficient in solving complex geometries and demanding precision requirements.
我們善于解決復雜的幾何結(jié)構(gòu)和苛刻的精度要求。
005
Providing Comprehensive Solution for Cold Forming
為冷鍛加工提供全套解決方案
As the scenario shown in the figure, radial contraction was created when the material passing through. Due to the deformation and repeated
contraction, extremely high-stress formed at the segment gap. We have extensive experience for such scenario. With the methods like
analyzing before manufacturing, selecting suitable carbide alloy, optimizing the transition angle, we ensure the good accuracy and life of the
product.
INTENSE BEAM MOULD
CAVITY SCHEMATIC 01
006
Multi-piece nib moulds is typically divided into equal parts, often into quarters or sixths. This design helps to smoothly release stress during
product working. Although the cost is higher, from a quality and lifespan perspective, this design has many advantages over integral one.
We have extensive manufacturing experience to ensure seamless assembly of such mould.
02 CAVITY SCHEMATIC
MULIT-PIECE NIB MOULD
007
We are able to manufacture the mould for CONTI Fastener AG's patent tools under its authorized licensee. Taking the representative TAPITE
2000 series as an example, it features excellent seismic resistance, high transmission torque, and easy assembly.
The contour curve of the mould is complex, requiring high precision in its production. We ensure it through excellent technology and
equipment.
CONTI Fasteners AG’S
CAVITY SCHEMATIC 03
PRODUCTS SERIES
LICENSEE AUTHORIZED
008
As an important transmission component, spline shafts are often used as vital parts of automotive transmissions and require high precision
and durability. However, the complex shape of splines makes traditional machining methods tedious.
By utilizing cold forming to manufacture splines, although the cost of moulds production is high, stable high precision and high durability
can be ensured, while greatly reducing the production cost of the product.
04 CAVITY SCHEMATIC
SPLINE GEAR MOULD
009
We utilize advanced techniques and a team of experienced designers to finely tune various cold forming moulds, enabling the high-precision
processing of complex geometric shapes and header types. Additionally, we are equipped with state-of-the-art measuring instruments to
ensure that all complex dimensions meet our customers' exacting standards.
COMPLEX CAVITY
VARIOUS GEOMETRIES 05
& HEADER CONTOUR
010
OPEN-DIE is mainly used in the production of \"Two-header expansion\" type fastener, avoiding the cumbersome turning and closing processes
in traditional manufacturing, while ensuring efficient production and good precision stability.
Our excellent production process can ensure the consistency of each piece of the open-die, and ensure that the moulds will not leave any line
marks on the fastener products.
06
OPEN-DIE
COLD FORMING
VARIOUS STRUCTURE
011
We offer accessories related to cold forming, include carbide pins, cutting knife, holder and more, designed for different purposes. With our
advanced technology, even complex contours can achieve high tolerances. Additionally, we are able to respond quickly to urgent customer
situations and provide products that meet their needs.
COLD FORMING TOOL’S
VARIOUS GEOMETRIES 07
ACCESSORIES
012
FORWARD EXTRUSION
UPSET
BACKWARD EXTRUSION
Cold forming is a high-speed forging process that involves the precise shearing of metal disk stock and subjecting it to deformation by extrusion through a series of
punching dies and main mold cavities to create a specific shape. In this process, the force applied to the metal material must be within its tensile strength range,
otherwise it will cause the metal to fracture, although cutting and punching are exceptions.
Cold forming offers several benefits in the manufacturing process, such as fast production, precise dimensions, smooth surface, and improved
mechanical performance. It can effectively replace hot forging, casting, powder metallurgy, machining, welding, stamping, and reinforcing
plastic/composite materials.
013
Traditional cold forming dies rely heavily on empirical design, and mechanical analysis often involves cumbersome and complex
mathematical calculations. However, with the continuous development of computer technology, the finite element analysis method has
become popular, so we can now design, analyze, and improve cold forming dies based on numerical and scientific methods.
Based on finite element analysis results, combined with metal tensile patterns,
metallographic structure comparisons and other methods, a comprehensive
analysis of the true causes of moulds life and failure issues is conducted, and a series
of targeted and scientific design and improvement solutions are provided.
In addition, we also consider the customer's actual usage and cost, and design modular cold forming dies. This allows each part to be
independently replaceable, making it convenient for customers to repair or extend the life of the dies.
014
「MACHINERY 加工設(shè)備」
Spark EDM (JAPAN) – 10
Wire-cut EDM (JAPAN, SWISS) – 6
CNC Lathes (JAPAN, CHINA-TAIWAN) – 12
CNC Machining Center (CHINA-TAIWAN) – 2
Engraving Machine (JAPAN) – 2
CNC External Grinder – 2
Auto Plane surface Grinder – 8
…
…
Contour Measuring Machine (JAPAN) – 2
Microscopes (JAPAN) – 2
Surface Roughness Measuring Machines
(JAPAN) – 1
Hardness Testing Machines (JAPAN) – 2
Profile Projector(CHINA-TAIWAN) – 4
…
015
火花機（日本） – 10 臺
慢走絲線切割機（日本、瑞士） – 6 臺
數(shù)控車床（日本、中國臺灣）– 12 臺
數(shù)控加工中心（中國臺灣）– 2 臺
雕刻機（日本）– 2 臺
數(shù)控外圓磨床 – 2 臺
自動平面磨床 – 8 臺
…
「MEASURING 檢測設(shè)備」
輪廓儀（日本） – 2 臺
工具顯微鏡（日本） – 2 臺
粗糙度儀（日本）– 1 臺
硬度計（日本）–2臺
影像儀（中國臺灣）– 4臺
…
We use technology to drive production and have implemented digital software and equipment. Our production process is fully traceable from
raw materials to shipment. We have locally deployed ERP, MES, PLM, and CMMS systems for efficient management and secure customer
data. We also use intelligent tool cabinets and warehouses for fully automated material management.
SUPPLIED BY
016
VISION OF MANUFACTURING
Observe, Think, Innovate
017
018
