電池材料一站式解決方案
One-Stop Solution for
Battery Materials
電池材料一站式解決方案
One-Stop Solution for
Battery Materials
ABOUT ONGOAL
宏工科技股份有限公司,是一家專注于物料處理自動(dòng)化的國(guó)家高新技術(shù)企業(yè),為客戶提供成
套工程設(shè)計(jì)與交付、核心設(shè)備與配件、自動(dòng)控制軟件及技術(shù)服務(wù)。
宏工具備完善的科研、設(shè)計(jì)、生產(chǎn)、銷售、項(xiàng)目交付與軟件開(kāi)發(fā)服務(wù)體系,能夠?yàn)榭蛻籼峁?/p>
物料處理自動(dòng)化一站式解決方案,包括:解包投料、儲(chǔ)存破拱、氣力輸送、計(jì)量配料、混合
干燥、攪拌制漿、分散研磨、除塵清潔、成品包裝、智能控制等,廣泛應(yīng)用于電池勻漿、電
池材料、精細(xì)化工、食品醫(yī)藥、橡膠塑料等行業(yè)。
Established in 2008, ONGOAL is recognized as a National High-Tech Enterprise in China.
We provide complete engineering design and delivery service, core equipment and accessories,
software, and other technical services to our customers.
We focus on automatic one-stop material handling solutions, which integrate the core
procedures such as dosing, storage, pneumatic conveying, metering, batching, mixing,
dispersing, packaging and intelligent control, etc. ONGOAL's products and systems are
widely used in batteries, fine chemicals, food, medicine, rubber, plastic, and other industries.
01
ABOUT ONGOAL
宏工科技
02
讓物料處理更簡(jiǎn)單
Making Material Handling Simpler
INDUSTRIES SCOPE
行業(yè)范疇
宏工為客戶提供一站式的物料處理解決方案,定制化的工藝方案可用于多個(gè)行業(yè)的物料生產(chǎn)工藝。
ONGOAL provides customized one-stop material handling solutions which can be used for material
production in multiple industries.
磷酸鐵鋰
LFP
三元材料
Ternary Material
天然石墨
Natural graphite
錳酸鋰
LMO
鈷酸鋰
LCO
人造石墨
Artificial graphite
2008
2014
2016
無(wú)錫 WUXI
銷售 Sales 生產(chǎn) Production 項(xiàng)目 Project
服務(wù) Service
軟件 Software
設(shè)計(jì) Design
長(zhǎng)沙 CHANGSHA
株洲 ZHUZHOU
03
“ONGOAL”被確認(rèn)為公司Logo與英文名,寓
意為:“牢記目標(biāo)并朝之奮斗”
\"ONGOAL\" was confirmed as the company's
logo and English name, which means: \"keep
the goal in mind and strive for it\"
榮獲“國(guó)家級(jí)高新技術(shù)企業(yè)”稱號(hào)
National High-tech Enterprise awarded
進(jìn)軍新能源行業(yè),提供正負(fù)極材料自
動(dòng)化解決方案
Marched into new energy industry and
offer cathode & anode materials
automation solutions
宏工一站式解決方案基本形成
One-stop Solution concept formed
宏工在東莞創(chuàng)立,正式進(jìn)軍物料自動(dòng)
化行業(yè)
ONGOAL was founded in Dongguan
and formally entered the material
automation industry
2017
以雙行星動(dòng)力攪拌機(jī)為系統(tǒng)核心設(shè)備,提
供電池勻漿自動(dòng)上料攪拌輸送方案
Dual planetary slurry mixer as automatic
solution core equipment entered battery
homogenization sector
DEVELOPMENT HISTORY
發(fā)展歷程
銷售 Sales
生產(chǎn) Production 設(shè)計(jì) Design 研發(fā) R&D
銷售 Sales 服務(wù) Service
東莞 DONGGUAN
設(shè)計(jì) Design 生產(chǎn) Production 項(xiàng)目 Project
深圳 SHENZHEN
銷售 Sales 軟件 Software
斯圖加特 STUTTGART
銷售 Sales 研發(fā) R&D 服務(wù) Service
舊金山 SAN FRANCISCO
銷售 Sales 服務(wù) Service
布達(dá)佩斯 BUDAPEST
銷售 Sales 服務(wù) Service
香港 HONGKONG
服務(wù) Service 銷售 Sales 服務(wù) Service
設(shè)計(jì) Design
項(xiàng)目 Project
讓物料處理更簡(jiǎn)單
Making Material Handling Simpler
2018
2020
2021
2022
04
研發(fā)并推出新型高效制漿系統(tǒng),標(biāo)志著宏工制漿工藝進(jìn)一步升級(jí)
Developed and launched new high efficiency slurry mixing system,
marking the further upgrading of ONGOAL pulping process
在株洲,成立湖南宏工智能科技有
限公司
Hunan Ongoal Intelligent Technology
Co., Ltd. established in Zhuzhou
株洲智能自動(dòng)化裝備項(xiàng)目一期工程正式封頂
Phase I of Zhuzhou intelligent automation equipment
project was officially finished the body
在長(zhǎng)沙,成立湖南宏工軟件開(kāi)發(fā)公司,專
注軟件設(shè)計(jì)與開(kāi)發(fā)
Hunan Ongoal Software Co., Ltd. established
to focus on software design and development
研發(fā)并推出犁刀混合機(jī)與螺帶混合機(jī)
Developed and launched ploughshare mixer
and ribbon mixer
研發(fā)并推出雙螺桿連續(xù)制漿機(jī),成為業(yè)內(nèi)少數(shù)同時(shí)掌握
三類制漿工藝設(shè)備的企業(yè)
Developed and launched of twin-screw continuous
slurry mixer that become one of the few corps in the
industry mastering three kinds of slurry mixer process
equipment at the same time
集成式噸袋包裝機(jī)、槳葉式混合機(jī)、釜式干燥機(jī)等自主研發(fā)設(shè)備
試制成功
Successfully developed integrated big bag packing machine,
paddle mixer, kettle dryer and other self-developed equipment
斯圖加特
Stuttgart 東莞
Dongguan
株洲
Zhuzhou
無(wú)錫
Wuxi
長(zhǎng)沙
Changsha
舊金山
San Francisco
布達(dá)佩斯
Budapest
香港
Hongkong 深圳
Shenzhen
05
CATHODE MATERIAL PRODUCTION SYSTEM
正極材料自動(dòng)化解決方案
磷酸鐵鋰丨鈷酸鋰丨錳酸鋰丨三元高鎳丨磷酸錳鐵鋰丨富鋰錳酸鋰丨鈉離子
宏工對(duì)正極材料生產(chǎn)過(guò)程中的噸袋卸料、氣力輸送、計(jì)量配料、粉碎包覆、螺帶混合、篩分除磁等工藝均有豐富的設(shè)計(jì)經(jīng)驗(yàn),提供正極
材料生產(chǎn)的一站式解決方案。
ONGOAL has rich design experience in production of cathode material, and provides one-stop solution including unpacking, feeding,
pneumatic conveying, metering & dosing, crushing & coating, blending,screening and demagnetization, mixing and packaging etc.
Lithium iron phosphate丨Lithium cobalt丨Lithium manganese丨High nickel ternary 丨Lithium manganese
iron phosphate丨Li-rich lithium manganese丨Sodium-ion
以高鎳三元材料為例 Example: High Nickel Ternary Materials
拆 包
Unpacking
混 合
Mixing
計(jì) 量
Metering
一次燒結(jié)
1st sintering
一次燒結(jié)
Primary sintering
粉 碎
Crushing
水 洗
Washing
包 覆
Coating
二次燒結(jié)
2nd sintering
批 混
Batch mixing
包 裝
Packing
06
讓物料處理更簡(jiǎn)單
Making Material Handling Simpler
ANODE MATERIAL PRODUCTION SYSTEM
負(fù)極材料自動(dòng)化解決方案
人造石墨丨天然石墨丨硅氧負(fù)極丨硅碳負(fù)極丨硬碳負(fù)極
宏工對(duì)負(fù)極材料中的天然石墨、人造石墨等均擁有特殊的處理工藝,為眾多動(dòng)力電池上下游企業(yè)提供負(fù)極材料的投料、計(jì)量配料、燒結(jié)、
粉碎、洗滌包覆、篩分、包裝等全自動(dòng)材料生產(chǎn)線。
ONGOAL has special process technology in production of anode material including artificial graphite and natural graphite and so on.
Provides automatic material production line including feeding, metering and dosing, sintering, crushing, screening and packing, etc.
Artificial graphite丨Natural graphite丨SiO anode | SiC anode | Hard carbon anode
以人造石墨為例 Example: Artificial Graphite
粉 碎
Crushing
粉 碎
Crushing
包 裝
Packing
生/熟焦
Coke
瀝 青
Pitch coke
除 磁
Demagnetization
混 合
Mixing
造 粒
Granulation
批 混
Batch mixing
篩 分
Screening
石墨化
Graphitization
解 聚
Depolymerizing
解 聚
Depolymerizing
07
UNPACKING & FEEDING SYSTEM
解包投料系統(tǒng)
小袋包裝、噸袋包裝、槽罐車和集裝箱為生產(chǎn)中常見(jiàn)的物料包裝方式,針對(duì)不同類型的原料包裝,宏工均能提供合適的解包投料方案。
Small bag packing, big bag packing, tanker truck and container are all common package in production. For different types of raw
materials, ONGOAL can provide suitable unpacking & feeding solutions.
中央集塵系統(tǒng)與單點(diǎn)除塵器配套使用,投料無(wú)揚(yáng)塵
生產(chǎn)資源條碼化管理,確保投料準(zhǔn)確無(wú)誤
智能化控制系統(tǒng),數(shù)據(jù)實(shí)時(shí)采集、儲(chǔ)存、上傳,便于管理
針對(duì)物料的特性(吸水、流動(dòng)差、氣味刺激等)做特殊控制
根據(jù)客戶需求及車間環(huán)境進(jìn)行個(gè)性化規(guī)劃設(shè)計(jì)
系統(tǒng)特點(diǎn) System Features
Collaboration of central dust collection system & single point dust collector to ensure dust-free during feeding process
Barcode management of production resources to ensure accurate feeding
Intelligent control system, real-time data collection, storage and uploading for easy management
Special control for the characteristics of the material (water absorption, poor flow, odor stimulation, etc.)
Customized plan & design based on requirement and plant layout
08
讓物料處理更簡(jiǎn)單
Making Material Handling Simpler
小袋解包站 Small Bag Unpacking Station
用于25Kg左右包裝的小袋物料進(jìn)行投料
過(guò)濾網(wǎng)防止異物掉入儲(chǔ)料斗,濾網(wǎng)托架可將小袋暫放在托架上,節(jié)
省人力
可配體積喂料機(jī)、旋轉(zhuǎn)閥、吸料槍、閥門(mén)等各種設(shè)備
可選單點(diǎn)除塵或集中除塵
Used for feeding small bags of materials in packages of about 25Kg
Filtermesh prevents unwanted objects entering, and place the
small bag on the bracket, labor saving
Equipped with a variety of equipment such as volume feeders,
rotary valves, suction guns, valves, etc.
Single point dust collection or central dust collection
噸袋解包站 Big Bag Unpacking Station
用于噸袋裝物料的拆包卸料作業(yè)
解包量:6-8包/小時(shí)
氣囊?jiàn)A口密閉式卸料,卸料過(guò)程無(wú)粉塵泄露
漸進(jìn)式推揉裝置,輔助噸包卸料
條碼掃碼,防止投料錯(cuò)誤
Used for unpacking and unloading material packed in a big bag
Unpacking capacity: 6-8 packs/hour
Air bag clamp sealing with closed discharge to prevent powder
leakage
Progressive pushing and kneading device for big bag unloading
Barcode to ensure accurate feeding
小袋拆包機(jī) Small Bag Emptying Machine
針對(duì)大批量小袋原料的投料需求設(shè)計(jì)的解包設(shè)備
針對(duì)性設(shè)計(jì)的割刀及離子風(fēng)吹袋功能,減少小袋割袋造成的廢屑?xì)埩?/p>
采用創(chuàng)新性的側(cè)袋入料方式,適應(yīng)各種封口方式的小袋包裝
Unpacking equipment designed to meet the feeding needs of
large quantities of small bags of raw materials
Special designed knife and ion-wind-blowing function to achieve
lower residue
Creative side feeding can adapt to small bags with various sealing
09
10
讓物料處理更簡(jiǎn)單
Making Material Handling Simpler
STORAGE & ARCH BREAKING SYSTEM
儲(chǔ)存破拱系統(tǒng)
宏工有著豐富的壓感、溫控、干燥處理經(jīng)驗(yàn),能根據(jù)物料特性,選擇適合客戶的倉(cāng)儲(chǔ)設(shè)計(jì)。智能倉(cāng)儲(chǔ)系統(tǒng)設(shè)計(jì),能確保物料在儲(chǔ)存過(guò)程中
不會(huì)因倉(cāng)儲(chǔ)影響而出現(xiàn)問(wèn)題。
With rich experience in fields of pressure sensing, temperature control and drying treatment, ONGOAL can design storage solutions
in accordance with customers’ requirements. The design of the intelligent storage systems ensure the material will not be affected
by inappropriate storage.
自動(dòng)化工廠管理,缺料自動(dòng)提醒
安全保護(hù),符合防爆要求
針對(duì)性設(shè)計(jì)惰性氣體填充、加熱、冷卻等方式,確保倉(cāng)內(nèi)原料品質(zhì)
氣流流化和振動(dòng)助流裝置,防止物料架橋、粘壁
Automatic plant management & material shortage alarm
Safety protection and strict explosion-proof grade
Special designs of inert gas filling, heating, cooling to ensure the quality of raw materials
Fluidization & vibration auxiliary device to prevent materials blocking and sticking
系統(tǒng)特點(diǎn) System Features
架橋·粘壁 Arch Blocking · Sticking 活化料斗 Vibrating Hopper 平底刮料器 Flat Bottom Scraper
11
PNEUMATIC CONVEYING SYSTEM
氣力輸送系統(tǒng)
根據(jù)客戶的物料特性、場(chǎng)地條件、工藝要求,宏工提供各種合理的氣力輸送方案,使物料投料、
儲(chǔ)存、配料等生產(chǎn)工藝均可通過(guò)氣力輸送管道整合連接起來(lái),從而實(shí)現(xiàn)密閉無(wú)塵式生產(chǎn)。
ONGOAL provides a variety of reasonable pneumatic conveying solutions based on the
customer's material characteristics, site conditions, and process requirements, so that
material feeding, storage, batching, and other production processes can be integrated and
connected through the pneumatic conveying pipeline to achieve sealed dust-free production.
系統(tǒng)特點(diǎn) System Features
專業(yè)的氣力輸送設(shè)計(jì)團(tuán)隊(duì),提供精準(zhǔn)輸送參數(shù),輸送過(guò)程物料損耗小
全密閉式管道輸送,無(wú)塵、不易泄露
入料口采用清管裝置,配合雙層管設(shè)計(jì),降低物料粘壁、堵管風(fēng)險(xiǎn)
Professional design team for pneumatic conveying, providing accurate conveying parameter,
less material loss in conveying process
Fully enclosed pipeline transportation to ensure dust-free and no leakage
Inlet adopts a pipe cleaning device, with double-layer pipe design, reducing the risk of material
staining and blocking the pipe
12
讓物料處理更簡(jiǎn)單
Making Material Handling Simpler
正壓密相氣力輸送
Positive Pressure Dense Phase Pneumatic Conveying
宏工科技掌握領(lǐng)先的氣力輸送技術(shù),可以最小的空氣消耗輸送最大量的物料,
料氣比可達(dá)到50:1以上,最低輸送速度能低于4m/s。
ONGOAL has the leading pneumatic conveying technology, which can convey
the largest amount of materials with the smallest air consumption, and
the ratio of material to air can reach more than 50:1, and the lowest conveying
speed can be lower than 4m/s.
金屬隔絕處理 Metal Isolation Treatment
料倉(cāng)內(nèi)壁,噴涂ETFE或涂覆PTFE
管道彎頭,內(nèi)襯陶瓷環(huán)(非貼片式)
閥門(mén)閥板,噴涂哈拉
Inner wall of silo, sprayed ETFE or coated PTFE
Pipe elbow, lined with ceramic ring (not patch type)
Valve and valve plate, sprayed halar
能耗較低,適合單一物料的大批量輸送
物料破碎少,適用于對(duì)易碎粒料的輸送(晶狀物料)、粒徑小于2mm的粉粒
料輸送
Low energy consumption, suitable for single-material conveying in large
quantities
Low broken rate of materials and suitable for conveying of fragile granular
materials (crystalline materials) and powder granular materials sized ≤ 2mm
防泄漏裝置及配件
Anti-leakage Devices and Accessories
粉塵測(cè)漏儀:監(jiān)控除塵器內(nèi)過(guò)濾器是否破損和粉塵泄露
耐壓密封結(jié)構(gòu):軟連接與閥門(mén)均采用耐壓密封結(jié)構(gòu),杜絕粉塵外漏、漏氣等問(wèn)題
榫接連接:陶瓷管道連接采用榫接,可以做到無(wú)縫對(duì)接,避免漏料
回氣平衡管設(shè)計(jì):減少除塵口、利于卸料
Dust Leak Detector: Monitor filters in dust collectors for breakage and
dust leakage
Pressure-resistant sealing structure: both soft connection and valve adopt
pressure-resistant sealing structure to eliminate dust leakage, air leakage
Tongue and groove connection: The ceramic pipe is connected by tongue
and groove, achieving seamless docking and avoiding material leakage
Return air balance pipe design: reduce the dust removal port, facilitate the
discharge of materials
13
METERING & DOSING SYSTEM
計(jì)量配料系統(tǒng)
宏工具有豐富的系統(tǒng)集成經(jīng)驗(yàn),能根據(jù)不同工況,采用增重配料、減重配料、動(dòng)態(tài)多組份配料、失重配料等方式,為客戶提供穩(wěn)定可靠、
精準(zhǔn)高效的計(jì)量配料系統(tǒng)。
With rich experience in system integration, ONGOAL will adopt weight increment dosage, weight decrement dosage, dynamic
multi-component dosage, weightless dosage etc., providing customers with stable, reliable, accurate and efficient dosing systems.
14
讓物料處理更簡(jiǎn)單
Making Material Handling Simpler
除塵過(guò)濾減少粉塵污染
Dust filtering to reduce dust pollution
M
S
計(jì)量料倉(cāng)
Metering bin
脈沖反吹,自動(dòng)清理
Pulse back-blowing and
automatic cleaning
排氣過(guò)濾器
Exhaust filter
聚酯覆膜防靜電濾筒,透氣
性好
Polyester laminated anti-static
filter cartridge with good air
permeability
加高排氣管道,防止物料直
接沖擊濾芯
Higher exhaust pipe to prevent
materials from hitting the filter
directly
S
原料從暫存?zhèn)}進(jìn)入計(jì)量倉(cāng)前經(jīng)過(guò)轉(zhuǎn)動(dòng)式除鐵器除去磁性異物,
確保原料品質(zhì)。計(jì)量倉(cāng)設(shè)置單點(diǎn)除塵,避免了平衡管對(duì)計(jì)量精
度的影響,同時(shí)確保上方來(lái)料過(guò)程中無(wú)粉塵外溢。
In order to ensure the quality of raw materials, the foreign
objects are removed by the rotary iron remover before entering
the metering bin from the temporary storage silo. The metering
bin is set up with single point dust collector to avoid the
influence of the balance tube on the dosing accuracy,
meanwhile to ensure no dust spillage during the incoming
material above.
喂料螺旋 Feeding Screw
螺旋采用變螺距,減少出料端螺旋的裝料量,減少塌方量,
提高計(jì)量精度
金屬防護(hù):螺旋葉片噴涂碳化鎢處理,可提供尼龍螺旋或全
陶瓷螺旋
喂料螺旋變頻調(diào)速,螺旋出口設(shè)置輕微向上傾斜,減輕物料
掉落對(duì)計(jì)量精度的影響
The screw adopts variable pitch to reduce the loading
volume of the screw at the discharge end, reducing the
collapse volume and improving metering accuracy
Metal protection: screw blades are sprayed with tungsten
carbide treatment, available in nylon spiral or full ceramic spiral
Feeding screw frequency conversion speed control . The screw
outlet is set with slight upward tilt to reduce the impact of
material falling on metering accuracy
喂料精度高,產(chǎn)品品質(zhì)穩(wěn)定
模塊化設(shè)計(jì)及快拆型結(jié)構(gòu),滿足多配方快速切換的工藝要求
投料無(wú)塵,換料清理容易、殘留少
整體設(shè)計(jì)考慮防風(fēng)、避振
High feeding accuracy and stable product quality
Modular design and quick-disassembly structure for quick
changeover of multiple recipes
Dust-free feeding to achieve easy cleaning, less residuals
Overall consideration of wind-proof and vibration isolation
系統(tǒng)特點(diǎn) System Features
15
MIXING & DRYING SYSTEM
混合干燥系統(tǒng)
宏工持續(xù)注重研發(fā)投入和新技術(shù)的應(yīng)用,在混合攪拌設(shè)備上已形成專業(yè)的產(chǎn)品群,可提供多款設(shè)備,用于粉體與粉體、粉體與液體、漿料
等多種混合形式。
Continuously focus on R&D and application of new technologies, ONGOAL has established a series of professional mixing equipment
for powder, powder & liquid, slurry.
犁刀混合機(jī) Ploughshare Mixer
內(nèi)襯陶瓷片采用專利卡槽技術(shù),解決生產(chǎn)過(guò)程中陶瓷片容易脫落的問(wèn)題
采用72度犁刀周向布置,犁刀與腔體徑向間隙為4-7mm,大幅提升混合均勻度,物料殘留率低
最大規(guī)格可至10500L,混合批次量大,混合物一致性好,更符合行業(yè)設(shè)備大型化趨勢(shì)
The patented quick lock technology is adopted for the ceramic lining to solve the problem that the ceramic chips are easy to fall off
in the production process
Blades are 72° circumferential designed, gap between blade and wall is 4-7mm, which greatly improves the mixing uniformity
with low material residue rate
The maximum specification can reach 10500L. The mixed batch quantity is large and the consistency of the mixture is good, which
is more consistent with the trend of large-scale equipment in the industry
16
讓物料處理更簡(jiǎn)單
Making Material Handling Simpler
螺帶混合機(jī) Ribbon Mixer
單向不連續(xù)螺帶,綜合混合及下料效率更佳
可針對(duì)客戶混合、批混、暫存(冷卻)等需求等需求定制最高效螺帶布局
最大規(guī)格可達(dá)60m3,混合批次量大,混合時(shí)間短,滿足正負(fù)極材料的批混需求
The unidirectional and discontinuous ribbon is more efficient for material mixing and discharging
The most efficient ribbon layout can be customized for mixing, batch mixing, temporary storage (cooling) and other needs
Up to 60m3, large batch quantity and short mixing time, to meet the needs of Anode/Cathode material batch mixing
17
DISPERSION GRINDING SYSTEM
分散研磨系統(tǒng)
從單機(jī)到生產(chǎn)線,宏工憑借豐富的系統(tǒng)集成經(jīng)驗(yàn),為客戶提供針對(duì)性的高效智能的研磨生產(chǎn)線與系統(tǒng)解決方案。
From single equipment to production line, ONGOAL, relying on rich system integration experience, provides targeted, efficient and
intelligent grinding production line and system solutions for customers.
系統(tǒng)解決方案 System Solutions
1
2
3
4
5
6 7 8
10
1 噸袋解包站 Big Bag Unpacking Station
2 儲(chǔ)料倉(cāng) Storage Bin
3 計(jì)量倉(cāng) Metering Bin
4 螺旋喂料機(jī) Screw Feeder
5 溶劑儲(chǔ)罐 Solvent Storage Tank
6 預(yù)混罐 Premixing Tank
7 均質(zhì)罐 Homogenizing Tank
8 粗磨循環(huán)罐 Coarse Grinding Circulating Tank
9 砂磨機(jī) Sand Mill
10 細(xì)磨循環(huán)罐 Fine Grinding Circulating Tank
9
棒銷式砂磨機(jī) Rod-pin Sand Mill
采用大功率、棒銷式結(jié)構(gòu),能量密度高
“陶瓷-合金”動(dòng)靜組合雙端面機(jī)械密封
全自動(dòng)配料系統(tǒng)保證研磨連續(xù)式生產(chǎn),提供持續(xù)高效率的納米研磨
High power, rod-pin structure and high energy density
Ceramic-alloy dynamic-static combination double-end mechanical seal
Fully automatic dosing system to ensure continuous production of grinding,
providing continuously high efficiency nano grinding
讓物料處理更簡(jiǎn)單
Making Material Handling Simpler
18
DRYING EQUIPMENT
干燥設(shè)備
低速釜式干燥機(jī) Low-speed Kettle Dryer
低速釜式干燥機(jī)主要用于物料的脫水干燥,特別采用了低速攪拌工藝,避
免物料顆粒之間擠壓碰撞而導(dǎo)致包覆層破壞及碎粉率上升,更適合電池材
料生產(chǎn)使用。
Low-speed Kettle Dryer is used for dewatering and drying materials. It
adopts the low-speed stirring process to avoid the damage of coating
layer and the increase of powder crushing rate caused by the extrusion
and collision between material particles. It is mainly used for the battery
materials production.
采用雙速攪拌工藝,滿足不同工藝需求
低速攪拌干燥,物料原始粒子破碎率低
高速攪拌出料,出料徹底,殘留率低
溫度可控性高,使物料水分含量快速達(dá)到設(shè)定值
Adopt dual speed mixing process to meet different process requirements
Low speed stirring ensures lower broken rate
High speed mixing discharging and complete discharging with low residue
High controllability of temperature enables the moisture content of
materials to reach the set value quickly
產(chǎn)品規(guī)格 Product Specifications
型號(hào)
Models
處理能力
Processing Capacity
設(shè)備尺寸 LxWxH(mm)
Equipment Dimensions
工作轉(zhuǎn)速
Operating Speed
加熱電機(jī)功率
Heating Motor Power
油泵功率
Oil Pump Power
加熱模塊流量
Heating Module Flow
加熱溫度
Heating Temperature
氣固分離器過(guò)濾面積
Filter Area of Gas-solid Separator
進(jìn)口/出口尺寸
Inlet/Outlet Size
設(shè)備重量
Equipment Weight
FSGZ300 FSGZ500 FSGZ2000 FSGZ5000
180L
2186x2260x2224
1-20rpm
25Kw側(cè)壁+底部加熱片
Side wall+bottom heating plate
150-250°可調(diào)
150-250° adjustable
/
/
2.2㎡
DN125/DN125
2T
350L
2655x1922x1925
1.3-16rpm
50Kw
4Kw
90Kw
4Kw
150Kw
7.5Kw
出口油溫30°至250°可調(diào) Outlet oil temperature 30° to 250° adjustable
30m3/h
5.3㎡
DN200/DN150
4T
2500L
3977x3240x2812
1.14-10rpm
45m3/h
20.5㎡
DN250/DN200
9.5T
1200L
3602x2910x2372
1-10rpm
30m3/h
15㎡
DN250/DN200
6T
19
PACKING SYSTEM
成品包裝系統(tǒng)
成品包裝系統(tǒng)有小袋包裝、噸袋包裝等多種形式,宏工可提供自動(dòng)包裝機(jī),具有減輕粉塵外溢、提升包裝稱重準(zhǔn)確性等優(yōu)勢(shì)。
ONGOAL automatic packaging solutions include small bag packing machine and big bag packing machine, which have the advantages
of less dust leakage and higher weighing accuracy, etc.
稱重傳感器精度等級(jí)C3/C6/C10
采用自動(dòng)脫鉤專利設(shè)計(jì)
集成式除塵器設(shè)計(jì),除塵效果更佳,不易堵塞
立式懸臂式集成設(shè)計(jì),集喂料、除塵、稱重、振實(shí)、
復(fù)檢于一體
集成式噸袋包裝機(jī) Integrated Big Bag Packing Machine
Accuracy grade C3/C6/C10
With automatic bag decoupling design
Integrated design of dust collector for better dust removal
effect and anti-blocking
Integrated vertical cantilever design with feeding, dust removal,
weighing, tapping and rechecking in one
20
讓物料處理更簡(jiǎn)單
Making Material Handling Simpler
SUPPORTING EQUIPMENT
配套設(shè)備
壓力分路閥 Pressure Shunt Valve
內(nèi)襯陶瓷管,杜絕金屬異物污染
氣囊密封,無(wú)死角設(shè)計(jì),物料無(wú)殘留
閥門(mén)開(kāi)/閉可自動(dòng)控制,換向精準(zhǔn)
Lined with ceramic tube to prevent any metallic contamination
Sealed airbag, no blind spot and material residue
Valve opening/closing can be controlled automatically with
precise directional change
發(fā)送罐 Transmitting Tank
用于正壓密相氣力輸送
能耗較低,適合單一物料的大批量輸送
物料破碎少,適用于對(duì)易碎粒料、粒徑小于2mm的粉粒料輸送
對(duì)管道的磨損小
For positive pressure dense phase pneumatic conveying
Low energy consumption, suitable for high volume conveying
of single material
Less crushing of materials, suitable for conveying fragile
granules, powder and granular materials with a particle size
of less than 2mm
Less abrasion on pipes
螺旋喂料機(jī) Screw Feeder
工作穩(wěn)定高效
選用動(dòng)載模塊計(jì)量秤,以防振動(dòng)給計(jì)量帶來(lái)誤差
喂料螺旋有一定向上的傾角,提升喂料精度
Stable, efficient work
Weighing scales with dynamic load module to prevent
vibration from causing measurement errors
Feeding screw with a certain upward inclination to improve
feeding accuracy
系統(tǒng)具有操作、監(jiān)視和管理三項(xiàng)職能,可提供實(shí)時(shí)監(jiān)控、運(yùn)行效
率查詢、自動(dòng)報(bào)表、報(bào)警、保養(yǎng)提醒等功能。
The system integrates functions of operation, monitoring and
management. It provides real-time monitoring, operation
efficiency checking, automatic report, alarm, maintenance
reminding functions, etc.
21
INTELLIGENT CONTROL SYSTEM
智能控制系統(tǒng)
數(shù)據(jù)實(shí)時(shí)采集
Real-time Data Collection
系統(tǒng)涵蓋生產(chǎn)制造全過(guò)程,包括材料入庫(kù)出庫(kù)、物料配送、計(jì)劃
排產(chǎn)、制造執(zhí)行、質(zhì)量監(jiān)控、設(shè)備監(jiān)控等,實(shí)現(xiàn)產(chǎn)品全生命周期
透明化管控。
The system covers the whole processes of production including
material inventory counting, materials delivery, production
planning, manufacturing execution, quality and equipment
monitoring, etc. to realize transparent management control of
the whole product life cycle.
生產(chǎn)全周期管理
Production Management
系統(tǒng)支持對(duì)能源消耗進(jìn)行管理,可根據(jù)實(shí)際能耗情況進(jìn)行預(yù)算制
訂、跟蹤分析。
Customers can carry out budget plan and tracking analysis
based on energy consumption data.
能源跟蹤管理
Energy Management
系統(tǒng)提供可視化的報(bào)表平臺(tái)、電子看板平臺(tái)、移動(dòng)端監(jiān)控平臺(tái),
全面監(jiān)控工廠各層運(yùn)行狀態(tài)。
The system can comprehensively monitor factory operation
status through visual report platform, electronic screen and
a mobile monitoring terminal.
生產(chǎn)可視化
Production Visualization
讓物料處理更簡(jiǎn)單
Making Material Handling Simpler
22
生產(chǎn)進(jìn)度查詢
生產(chǎn)進(jìn)度統(tǒng)計(jì)
生產(chǎn)訂單:N5L-P6LB25
訂單進(jìn)度 58% 25t
月生產(chǎn)進(jìn)度 25% 500t
季生產(chǎn)進(jìn)度 42% 1500t
批次
N5L-01
計(jì)劃 實(shí)際 合格率
N5L-02
N5L-03
10t
10t
10t
9.8t
9.8t
9.8t
100%
100%
100%
項(xiàng)目進(jìn)度查詢 各類生產(chǎn)報(bào)表 生產(chǎn)計(jì)劃完成情況 消息推送和提醒 其他報(bào)表
設(shè)備管理 Equipment Management
倉(cāng)儲(chǔ)物流管理 Storage & Logistics Management
生產(chǎn)可視化及報(bào)表分析
Production Visualization & Reports Analysis
生產(chǎn)管理 Product Management
質(zhì)量管理 Quality Management
物料管理 Material Management
生產(chǎn)制造系統(tǒng) Manufacturing System
生產(chǎn)計(jì)劃、生產(chǎn)執(zhí)行、上料防錯(cuò)、返修管理、班組人員及交接班
管理
Production plan, production execution, error-proof of feeding,
maintenance management, working shifts arrangement
質(zhì)量數(shù)據(jù)采集、質(zhì)量數(shù)據(jù)統(tǒng)計(jì)分析、質(zhì)量控制及SPC、質(zhì)量防錯(cuò)
Quality data collection and analysis, quality control & SPC,
quality error-proof
物料接收、物料消耗、線邊庫(kù)管理、在制品管理、物料跟蹤、產(chǎn)
品跟蹤
Material receiving, material consumption, temporary storage
management, work-in-process management, material tracking,
product tracking
設(shè)備臺(tái)賬、工裝夾具管理、模具管理、維修保養(yǎng)計(jì)劃、設(shè)備OEE
統(tǒng)計(jì)
Equipment ledger, tools management, mold management,
maintenance plan, equipment OEE counting
包裝裝箱、庫(kù)存控制、盤(pán)點(diǎn)管理、出入庫(kù)管理、車輛狀態(tài)監(jiān)控
Packing, stocks control, inventory management, receiving &
delivery management, transport vehicle monitoring
數(shù)據(jù)采集及處理、設(shè)備狀態(tài)監(jiān)控、生產(chǎn)過(guò)程監(jiān)控、報(bào)警監(jiān)控、生
產(chǎn)數(shù)據(jù)統(tǒng)計(jì)分析
Data collection, equipment monitoring, production process
monitoring, alarm monitoring, production data analysis
綜合可視化 Comprehensive Visualization
Project process tracking Production report forms Production plan status Message informing & reminder Other reports
23
Unsmooth communication unclear responsibilities ONGOAL One-Stop Service to solve customers’problems
DEDICATED TO CUSTOMERS’ FULL SATISFACTION
設(shè)計(jì)
物料分析
Analysis
售后服務(wù)
After-sales service
技術(shù)支持
Technical support
安裝 Installation
軟件
Software
電氣系統(tǒng)
Electrical system
機(jī)電設(shè)備
快速 Fast
宏工
ONGOAL
多家供應(yīng)商
Multiple suppliers
供應(yīng)商眾多,溝通困難,互相推諉,責(zé)任不明 一站式服務(wù),省心省力省煩惱,問(wèn)題都交給宏工處理
VS
Design Electromechanical
equipment
全心成就客戶
宏工作為中國(guó)優(yōu)秀的物料處理企業(yè),整合了投料、儲(chǔ)存、輸送、混合、配料、研磨、干燥、除塵、裝配、包裝、控制及配件等一系列服務(wù)。
從規(guī)劃設(shè)計(jì)、生產(chǎn)制造、安裝調(diào)試到售后服務(wù),為客戶提供一站式解決方案,提供交鑰匙工程。
As a leading material handling system solution provider, ONGOAL integrates the whole processes of feeding, storage, conveying,
mixing, batching, grinding, drying, dust collection, assembly, packing, control and accessories. We provide customers with one-stop
solution and turnkey project from plant planning, manufacturing, installation, commissioning and after-sales service.
在客戶提出需求(售前、售中、售后)時(shí),我們對(duì)客戶進(jìn)行快速響應(yīng),及時(shí)調(diào)動(dòng)資源、解決客戶問(wèn)題。
We respond quickly and mobilize resources timely to solve problems and meet customers’ requirement.
熱情 Enthusiastic
在開(kāi)展客戶服務(wù)(售前、售中、售后)時(shí),我們以解決客戶問(wèn)題為己任,以親切友善、積極主動(dòng)的態(tài)度,耐心服務(wù)客戶。
We take solving customer problems as our own responsibility and serve customers patiently, cordially, friendly and proactively.
專業(yè) Professional
在開(kāi)展客戶服務(wù)(售前、售中、售后)時(shí),我們展現(xiàn)規(guī)范的流程和過(guò)硬的技術(shù)能力。
We strictly follow standardized procedures and serve with professional and excellent skills.
周到 Considerate
在開(kāi)展客戶服務(wù)(售前、售中、售后)時(shí),我們從客戶角度出發(fā)全面細(xì)致考慮,系統(tǒng)解決客戶已經(jīng)發(fā)生的問(wèn)題,對(duì)客戶產(chǎn)線系統(tǒng)的運(yùn)行、
操作、維護(hù)和保養(yǎng)進(jìn)行必要和合理的提醒、指導(dǎo)及建議。
We consider comprehensively and carefully from customers’ perspective before serving and systematically solving the existing
problems, provide necessary reminding and suggestions to operation and maintenance on production line.
讓物料處理更簡(jiǎn)單
Making Material Handling Simpler
24
專業(yè)技術(shù)解決方案 Professional Technical Solutions
售前服務(wù) Pre-sale Service
宏工為每一位客戶提供物料檢測(cè)實(shí)驗(yàn)服務(wù),方案設(shè)計(jì)工程師通過(guò)對(duì)物料
進(jìn)行測(cè)試分析,選取最貼合實(shí)際需求的設(shè)計(jì)方案,更可根據(jù)需求,制定
多套工藝方案進(jìn)行對(duì)比分析,只為提供更專業(yè)優(yōu)質(zhì)的服務(wù)。
ONGOAL provides material testing services. Engineers will provide the
best and most practical solution after testing and analyzing the materials.
Upon requests, we can also prepare multi-solutions for customers to
compare and select.
自主生產(chǎn) Independent Production Facilities
售中服務(wù) In-sale Service
宏工在東莞、無(wú)錫、株洲三地設(shè)有生產(chǎn)制造基地,關(guān)鍵設(shè)備自主生產(chǎn),
品質(zhì)可控。
With three manufacturing bases in Dongguan, Wuxi and Zhuzhou,
ONGOAL realizes independent production of the core equipment with
controllable quality.
項(xiàng)目閉環(huán)管理 Project Closed-loop Management
每一項(xiàng)目均有固定的項(xiàng)目管理團(tuán)隊(duì)負(fù)責(zé),閉環(huán)管理,確保安全、合格驗(yàn)
收,解決客戶的后顧之憂。
ONGOAL assigns professional management team to implement
closed-loop management and ensure safety and qualified acceptance
for every project.
快速響應(yīng) Fast Response
售后服務(wù) After-sale Service
設(shè)備在使用過(guò)程中,發(fā)現(xiàn)質(zhì)量問(wèn)題,宏工承諾在接到買方請(qǐng)求技術(shù)支持
后兩個(gè)小時(shí)內(nèi)做出反應(yīng);12小時(shí)內(nèi)到場(chǎng)核查并處理,做到故障不排除或
做出結(jié)論意見(jiàn)前不撤離現(xiàn)場(chǎng),買方無(wú)需因此支付服務(wù)費(fèi)用。
For any quality problems, ONGOAL promises responding within 2 hours
after being informed and arriving at project site to check and solve
problems within 12 hours. Only when the problems are solved can
service engineers leave the site. Customers are not requested to pay
for the service.
研發(fā)流程 R&D Process
初步項(xiàng)目討論
Initial Communication
開(kāi)展現(xiàn)場(chǎng)調(diào)研
On-site Investigation
設(shè)備聯(lián)合研發(fā)服務(wù) Equipment Joint R&D Services
25
項(xiàng)目建模、專家評(píng)審
Project Modeling & Review
修訂項(xiàng)目?jī)?nèi)容、最終定稿
Design Revision & Finalized
組織項(xiàng)目試制
Trial Production
按樣機(jī)完善資料
Information Improvement
整合結(jié)果優(yōu)化產(chǎn)品結(jié)構(gòu)
Product Structure Optimization
技術(shù)支持
Technical Support
主動(dòng)研發(fā)團(tuán)隊(duì) Proactive R&D Team
被動(dòng)研發(fā)團(tuán)隊(duì) Reactive R&D Team
品質(zhì)把控 Quality Control
出廠的所有設(shè)備編碼為唯一編號(hào),均可溯源。每一位客戶的檔案均在文控中心永久存檔,作為售后服務(wù)的指南。
The barcode of every equipment is unique and traceable. The records are permanently saved at ONGOAL as the basis of
after-sales service.
R&D AND MANUFACTURING
研發(fā)制造
主動(dòng)研發(fā)團(tuán)隊(duì)是宏工創(chuàng)新中心的重要組成部分,提供設(shè)備聯(lián)合研發(fā)服務(wù),接受客戶邀約,對(duì)設(shè)備進(jìn)行共同開(kāi)發(fā),或?qū)Ξa(chǎn)線進(jìn)行升級(jí)、改造。
As an important part of ONGOAL R&D Center, the Proactive R&D Team provides united equipment joint R&D and development services
such as upgrading and transforming of production line according to customers’ requirement.
在每一個(gè)項(xiàng)目方案設(shè)計(jì)階段,針對(duì)客戶的現(xiàn)場(chǎng)布局、工藝狀況、輸送物料、生產(chǎn)難點(diǎn)等具體問(wèn)題,被動(dòng)研發(fā)團(tuán)隊(duì)對(duì)客戶所需生產(chǎn)設(shè)備進(jìn)行
針對(duì)性的改造、升級(jí)、研發(fā),助力客戶實(shí)現(xiàn)制造升級(jí)。
At every project design stage, the Reactive R&D Team will make targeted modifications, upgrades and developments to the customer’s
production equipment to help them achieve manufacturing upgrades in response to customer’s site layout, process conditions,
conveying materials production pain points etc.
翔豐華
讓物料處理更簡(jiǎn)單
Making Material Handling Simpler
26
PARTNERS & CASE
客戶&案例
讓物料處理更簡(jiǎn)單
Making Material Handling Simpler
2023/06
東 莞 株 洲 無(wú) 錫 長(zhǎng) 沙 深 圳
Dongguan Zhuzhou Wuxi Changsha Shenzhen
宏工科技股份有限公司
ONGOAL TECHNOLOGY CO.,LTD.
China Hotline: 400 800 7180 International Inquiry: 0086 18820300825
Website: www.ongoaltech.com Email: inquiry@ongoaltech.com
ISO9001
ISO
14001
EACC
ENVIRONMENTALLY CERTIFIED
ISO
45001
EACC
S A F E T Y C E R T I F I E D
香 港 斯圖加特 舊金山 布達(dá)佩斯
Hongkong Stuttgart San Francisco Budapest